Automatic boxing system for dry ice bags

By designing an automatic packing system for dry ice bags including chain plate conveying components, center-coding material components and center-coding clamping components, the problems of complex structure, large space occupied, easy to damage and inability to stack the packaging bags in the existing system, achieving efficient, precise packing and space saving of dry ice bags.

CN120081053APending Publication Date: 2025-06-03WUXI HUARUIDE AUTOMATION MASCH CO LTD

Patent Information

Application Number
CN202510392382.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-06-03

AI Technical Summary

Technical Problem

The existing dry ice bag packing system has a complex structure and takes up a large space. The multiple transfers of dry ice bags are likely to cause damage to the packaging bags and cannot be placed in the middle before packing. It is also expensive to use independent handling robots. The synchronous cylinder jaws have problems such as left and right offset and gas circuit freezing.

Method used

An automatic packing system for dry ice packs is designed, using a T-shaped bracket, including a chain plate conveying assembly, a centering material assembly and a centering clamping assembly. The chain plate conveying assembly realizes the interval transmission of the dry ice bag through the gear chain transmission belt and the baffle. The pushing tooth plate assembly pushes the dry ice bag to the center-coded material assembly for centering; the center-coded clamping and stacking are achieved through the motor-driven gear assembly.

Benefits of technology

It realizes efficient and precise packing of dry ice bags, reduces the risk of damage of packaging bags, simplifies the packing process, reduces the equipment space and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of dry ice bag boxing, in particular to an automatic dry ice bag boxing system which comprises a first support and a second support which are arranged in a T shape, and material box placing positions used for placing material boxes are arranged on the two sides of the second support. A chain plate conveying assembly is arranged on the first support, and a centering stacking assembly and a centering clamping assembly are arranged on the second support. The centering and stacking assembly is used for centering and stacking the pushed dry ice bags and is driven by a centering and stacking assembly translation mechanism to translate the dry ice bags to the centering and clamping assembly; the centering material clamping assembly is driven by the centering translation lifting mechanism to conduct centering clamping on the entering dry ice bags, the dry ice bags are driven by the centering material clamping assembly translation mechanism to enter the position adjacent to the material box, and the dry ice bag modules are sequentially stacked in the material box through driving of the centering translation lifting mechanism. The system is compact and simple in structure, does not occupy space, and can achieve centering pressing stacking and centering clamping of the dry ice bags to ensure subsequent accurate clamping and carrying of a robot.
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Description

Technical Field

[0001] The present invention relates to the technical field of dry ice bag packing, and in particular to an automatic dry ice bag packing system. Background Art

[0002] Dry ice bags are refrigeration tools that use solid carbon dioxide (dry ice) as a refrigeration medium. Dry ice blocks are packed in individual packaging bags and used to maintain an extremely low temperature environment in a short period of time to preserve items that require deep freezing (such as fresh food, medical samples, vaccines, biological agents, etc.). They are often used in cold chain transportation industries such as food and medicine, and have both efficient cold preservation and environmental protection and no residue. After the dry ice blocks are packed into packaging bags on the production line, they need to be placed in an insulated box for thermal insulation storage. In the existing technology, this step is done manually, which is very inefficient and has high labor costs.

[0003] The Chinese utility model patent with publication number CN220221310U discloses an automatic packing system for dry ice, including a feeding conveyor line, a chain conveyor frame is provided at one end of the feeding conveyor line, a cooking table is provided next to the chain conveyor frame, a handling robot is provided on the transporting table next to the cooking table, and box guide plates are provided on both sides of the transporting table, a material box is slidably provided on the inner side of the box guide plate, and protective fences are provided on the outer sides of the chain conveyor frame, the cooking table, the transporting table and the box guide plate. The present invention uses the feeding conveyor line and the chain conveyor frame to horizontally transport the dry ice bags, and then grabs and moves a certain number of dry ice bags to the cooking table through the transverse conveying mechanism on the chain conveyor frame, and then transports the products to the material box through the handling robot provided on the transporting table next to the cooking table, completing the active packing processing of the dry ice bags, so that the use of this set of equipment can liberate the operator, and the operator only needs to change the material box, and the packing efficiency is high.

[0004] The transfer of dry ice bags by this system involves grasping them from the chain plate conveyor rack to the cooking table, and using a handling robot to grasp and transport the dry ice bags on the cooking table to the bin. Due to the particularity of dry ice bags, using the method of multiple grasps is very likely to cause damage to the packaging bag, such as puncturing the packaging bag. In addition, in order to stack the maximum number of dry ice bags in the bin, it is necessary to perform centering stacking before entering the bin to minimize the gap between adjacent dry ice bags, thereby facilitating the filling of the bin. The Chinese utility model patent with the publication number CN220221310U does not provide any technical solutions to solve the above problems. It only describes grasping and moving a certain number of dry ice bags to the cooking table through a horizontal conveying mechanism, and then using a handling robot provided on the handling platform beside the cooking table to transport the products into the bin. Although this system involves a cooking table, it does not have the function of centering and stacking several dry ice bags. When packing into the bin, using a separate handling robot device is expensive and occupies space. Although the fixture structure at the end of the handling robot for clamping dry ice bags is not specifically described, the currently common one on the market is a synchronous cylinder gripper, which drives the left and right grippers through a double cylinder, and drives the grippers to open and close symmetrically by the synchronous reverse movement of the left and right push plates. Due to the use of a double cylinder structure, if the retraction speeds of the two cylinders or the air pressure in the air circuit are inconsistent, the workpiece cannot be stably centered, resulting in the problem of "left and right deviation", that is, the difference in the retraction speed of the cylinders will cause the workpiece to deviate to the side with a slower speed, and external slight thrust or mechanical inertia may break the force balance, causing the overall movement of the gripper and the workpiece, forming a new unstable balance, thus resulting in the inability to center and clamp the dry ice bags, and further causing the inability to accurately stack them at the specified coordinate position during subsequent packing into the bin. In addition, due to the characteristics of dry ice bags, the synchronous cylinder gripper needs to overcome the problems of low temperature and sublimation when clamping dry ice bags. In a low-temperature environment, it is easy for the air circuit of the synchronous cylinder gripper to freeze or become blocked, and the gaseous carbon dioxide generated by the sublimation of dry ice may enter the cylinder, resulting in damage to the seal or instability of the air pressure system.

[0005] Therefore, there is an urgent need for a new technical solution to solve the above technical problems. Summary of the Invention

[0006] The purpose of the present invention is to overcome the above problems of the prior art, and provides an automatic dry ice bag packing system, which is used to solve the problems that the existing dry ice bag packing system has a complex structure, occupies a large space, multiple grasps of dry ice bags during transfer are likely to cause damage and leakage of the packaging bag and inability to perform centering stacking before packing into the bin, as well as the high cost of using an independent handling robot, and the technical problems that when using a synchronous cylinder gripper, if the retraction speeds of the two cylinders or the air pressure in the air circuit are inconsistent, the workpiece cannot be stably centered, resulting in the phenomenon of "left and right deviation", and the air circuit is easily affected by the low temperature and sublimation of dry ice bags.

[0007] The above purpose is achieved through the following technical solutions: An automatic packing system for dry ice bags, comprising a first bracket and a second bracket arranged in a T shape, and bin placement positions for placing bins are arranged on both sides of the second bracket; a chain plate conveying assembly for spacing and conveying dry ice bags is arranged on the first bracket, and a centering material coding assembly and a centering material clamping assembly are arranged on the second bracket; further comprising a pushing tooth plate assembly capable of synchronously pushing a custom number of dry ice bags on the chain plate conveying assembly onto the centering material coding assembly, the centering material coding assembly centering and stacking the pushed dry ice bags to form a dry ice bag module and driving the translation to the centering clamping area of the centering material clamping assembly through a centering material coding assembly translation mechanism; the centering material clamping assembly, under the drive of a centering translation and lifting mechanism, centering and clamping the dry ice bag module entering the centering clamping area, and driving through a centering material clamping assembly translation mechanism to enter a position adjacent to the bin, and then orderly stacking the dry ice bag module into the bin through the drive of the centering translation and lifting mechanism.

[0008] Further, the chain plate conveying assembly includes a gear chain transmission belt, and a plurality of equally spaced baffles fixedly connected to the gear chain transmission belt, and a dry ice bag spacing position for placing dry ice bags is formed between adjacent baffles.

[0009] Further, the pushing tooth plate assembly includes a tooth plate with a rack, and the rack matches the dry ice bag spacing position; a tooth plate top plate is arranged at the top of the tooth plate, and the tooth plate top plate is connected to the piston end of a tooth plate lifting cylinder, the tooth plate lifting cylinder is slidably connected to a tooth plate translation slide rail arranged on a tooth plate bracket through a tooth plate slider, and the tooth plate bracket is fixedly connected to the first bracket; the tooth plate lifting cylinder is also connected to the piston end of a tooth plate push rod arranged on the tooth plate bracket.

[0010] Further, the centering material coding assembly includes a vertically arranged centering table board and a centering rear baffle, a centering left baffle and a centering right baffle are symmetrically arranged on the centering table board, and a centering stacking position is formed between the centering left baffle and the centering right baffle; the centering left baffle and the centering right baffle are respectively driven by a centering synchronous drive mechanism to move in a synchronous reverse direction to realize the centering and pressing of the dry ice bags on the centering stacking position.

[0011] Further, the centering synchronous drive mechanism includes a centering support plate disposed on the back surface of the centering rear baffle. A centering bracket capable of sleeving a gear short shaft is arranged on the centering support plate; the other end of the gear short shaft is fixedly connected to the back surface of the centering rear baffle, and a centering synchronous gear is movably sleeved on the gear short shaft; an upper rack and a lower rack are respectively meshed with the upper and lower sides of the centering synchronous gear, and the upper rack and the lower rack are respectively connected to the centering right baffle and the centering left baffle; a centering slide rail is horizontally arranged on the back surface of the centering rear baffle, and a centering left slider and a centering right slider are symmetrically arranged on the centering slide rail. A centering left support plate is connected to the centering left slider, and the centering left support plate is respectively connected to the lower rack and the centering left baffle; a centering right support plate is connected to the centering right slider, and the centering right support plate is respectively connected to the upper rack and the centering right baffle; a left hinge portion is arranged on the centering left support plate, a right hinge portion is arranged on the centering right support plate, and a centering telescopic push rod is arranged on the left hinge portion and the right hinge portion.

[0012] Further, the centering blank feeding assembly translation mechanism includes centering translation sliders symmetrically arranged at the bottom of the centering table board and capable of matching with the centering translation slide rails. The two centering translation slide rails are respectively fixedly connected to centering fixing plates arranged on the second bracket; a centering linear actuator is further arranged between the two centering translation slide rails, and an actuator slider of the centering linear actuator is connected to the bottom of the centering support plate.

[0013] Further, the centering material clamping assembly includes a material clamping seat. A gear rotating shaft through hole is formed in the material clamping seat, and a gear assembly is arranged in the gear rotating shaft through hole. The gear assembly is driven by a material clamping motor arranged outside the material clamping seat; left and right push rod through holes capable of penetrating the gear rotating shaft through hole are symmetrically formed on the left and right sides of the material clamping seat. A left push rod is movably sleeved in the left push rod through hole, and the left end of the left push rod is connected to a left clamping plate; a right push rod is movably sleeved in the right push rod through hole, and the right end of the right push rod is connected to a right clamping plate; the left push rod and the right push rod move in opposite directions under the drive of the gear assembly, and a material clamping position is formed between the left clamping plate and the right clamping plate.

[0014] Further, the left push rod through hole includes an upper left push rod through hole and a lower left push rod through hole which are arranged in parallel up and down. The right push rod through hole includes an upper right push rod through hole and a lower right push rod through hole which are arranged in parallel up and down. The upper left push rod through hole and the upper right push rod through hole are horizontal, and the lower left push rod through hole and the lower right push rod through hole are horizontal. The left push rod includes an upper left push rod that can be movably sleeved by the upper left push rod through hole, and a lower left push rod that can be movably sleeved by the lower left push rod through hole. The right push rod includes an upper right push rod that can be movably sleeved by the upper right push rod through hole, and a lower right push rod that can be movably sleeved by the lower right push rod through hole. The left ends of the upper left push rod and the lower left push rod are respectively connected to the left clamping plate. The left ends of the upper right push rod and the lower right push rod are respectively connected to the right clamping plate. The gear assembly includes a gear rotating shaft, and the gear rotating shaft is respectively movably connected to the upper and lower orifices of the gear rotating shaft through hole by a rotating shaft ball bearing. Synchronous gears are arranged at positions corresponding to the left push rod and the right push rod on the gear rotating shaft. The synchronous gears include an upper synchronous gear corresponding to the upper left push rod and the upper right push rod, and a lower synchronous gear corresponding to the lower left push rod and the lower right push rod. Upper push rod tooth paths capable of meshing with the upper synchronous gear are respectively arranged on the upper left push rod and the upper right push rod, and lower push rod tooth paths capable of meshing with the lower synchronous gear are respectively arranged on the lower left push rod and the lower right push rod. The clamping motor is fixed by a motor bracket arranged at the top of the clamping seat, and the rotating shaft of the clamping motor is fixedly connected to the top end of the gear rotating shaft through a coupling.

[0015] Further, the centering clamping component translation mechanism includes clamping component slide rails symmetrically arranged on the second bracket, and clamping component sliders matching with the clamping component slide rails. The top of the clamping component slider is fixedly connected with a clamping component slide plate. A clamping component linear actuator is arranged between the two clamping component slide rails, and a clamping component actuator slider of the clamping component linear actuator is fixedly connected to the bottom of the clamping component slide plate.

[0016] Further, the centering translation and lifting mechanism includes a first horizontal slide table fixedly connected to the clamping component slide plate through a lifting bracket. A first slider of the first horizontal slide table is connected to a second slider of a vertically arranged second horizontal slide table, and the bottom end of the second horizontal slide table is connected to the centering clamping component through a clamping lifting bracket.

[0017] An automatic packing system for dry ice bags provided by the present invention is not only structurally compact and simple, but also does not occupy space. During the packing process of dry ice bags, only one clamping of the jaws is involved in putting them into the box, and there will be no problem of damage and leakage of the packaging bag. By symmetrically arranging a left baffle and a right baffle on the centering table, and forming an adjustable stacking position for stacking dry ice bags between the left baffle and the right baffle, it is possible to center and press and stack the dry ice bags stacked on the stacking position to ensure accurate clamping and handling by the subsequent robot. Also, by driving the gear assembly with a motor to drive the synchronous reverse movement of the left push rod and the right push rod, the synchronous control of the left clamping plate and the right clamping plate is indirectly realized. Not only the control effect is good and less affected by the outside, but also the accurate centering grasping or releasing and packing of dry ice bags can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the first perspective of an automatic packing system for dry ice bags according to the present invention; Figure 2 It is a schematic structural diagram of the second perspective of an automatic packing system for dry ice bags according to the present invention; Figure 3 It is a schematic structural diagram of the third perspective of an automatic packing system for dry ice bags according to the present invention; Figure 4 It is a connection schematic diagram of the centering translation and lifting mechanism, the centering clamping component and the centering stacking component in an automatic packing system for dry ice bags according to the present invention; Figure 5 It is a schematic structural diagram of the first perspective of the chain plate conveying component in an automatic packing system for dry ice bags according to the present invention; Figure 6 It is a schematic structural diagram of the second perspective of the chain plate conveying component in an automatic packing system for dry ice bags according to the present invention; Figure 7 It is a schematic structural diagram of the first perspective of the centering stacking component in an automatic packing system for dry ice bags according to the present invention; Figure 8 It is a schematic structural diagram of the second perspective of the centering stacking component in an automatic packing system for dry ice bags according to the present invention; Figure 9 It is a schematic structural diagram of the third perspective of the centering stacking component in an automatic packing system for dry ice bags according to the present invention; Figure 10 It is a schematic structural diagram of the first perspective of the centering clamping component in an automatic packing system for dry ice bags according to the present invention; Figure 11 It is a schematic structural diagram of the second perspective of the centering clamping component in an automatic packing system for dry ice bags according to the present invention; Figure 12 It is a sectional view of the first perspective of the centering clamping component in an automatic packing system for dry ice bags according to the present invention; Figure 13 It is a second perspective sectional view of the centering and material clamping component in the automatic packing system of dry ice bags according to the present invention; Figure 14 It is a schematic diagram of the transmission structure of the gear component and the push rod in the automatic packing system of dry ice bags according to the present invention.

[0019] Illustration marks: 1 - Chain plate conveying component, 101 - Gear chain transmission belt, 102 - Baffle, 103 - Dry ice bag spacing position, 104 - Dry ice bag feeding end; 2 - Centering and material arranging component, 201 - Centering table board, 202 - Rear centering baffle, 203 - Left centering baffle, 204 - Right centering baffle, 205 - Centering stacking position, 206 - Centering synchronous driving mechanism, 207 - Centering support plate, 208 - Gear short shaft, 209 - Centering bracket, 210 - Centering synchronous gear, 211 - Upper rack, 212 - Lower rack, 213 - Centering slide rail, 214 - Left centering slider, 215 - Right centering slider, 216 - Left centering support plate, 217 - Right centering support plate, 218 - Left hinge part, 219 - Right hinge part, 220 - Centering telescopic push rod, 221 - Bottom plate of centering baffle, 222 - Vertical plate of centering baffle, 223 - Top plate of centering baffle, 224 - Side centering baffle; 3 - Translation mechanism of centering and material arranging component, 301 - Centering translation slide rail, 302 - Centering translation slider, 303 - Centering fixing plate, 304 - Centering linear actuator, 305 - Actuator slider; 4 - Pushing tooth plate component, 401 - Rack, 402 - Tooth plate, 403 - Top plate of tooth plate, 404 - Tooth plate lifting cylinder, 405 - Tooth plate slider, 406 - Tooth plate bracket, 407 - Tooth plate translation slide rail, 408 - Tooth plate push rod, 409 - Tooth plate limiting baffle; 5 - Centering and material clamping component, 501 - Clamping seat, 502 - Gear rotating shaft through hole, 503 - Gear component, 504 - Clamping motor, 505 - Left push rod through hole, 506 - Right push rod through hole, 507 - Left push rod, 508 - Right push rod, 509 - Clamping position, 510 - Upper through hole of left push rod, 511 - Lower through hole of left push rod, 512 - Upper through hole of right push rod, 513 - Lower through hole of right push rod, 514 - Upper left push rod, 515 - Lower left push rod, 516 - Upper right push rod, 517 - Lower right push rod, 518 - Left clamping plate, 519 - Right clamping plate, 520 - Tooth path of upper push rod, 521 - Tooth path of lower push rod, 522 - Motor bracket, 523 - Gear rotating shaft, 524 - Rotating shaft ball bearing, 525 - Synchronous gear, 526 - Upper synchronous gear, 527 - Lower synchronous gear, 528 - Left guiding through hole, 529 - Right guiding through hole, 530 - Left guiding rod, 531 - Right guiding rod; 6 - Centering and clamping component translation mechanism, 601 - Clamping component slide rail, 602 - Clamping component slider, 603 - Clamping component slide plate, 604 - Clamping component linear actuator, 605 - Clamping component actuator slider; 7 - Centering translation and lifting mechanism, 701 - Lifting bracket, 702 - First horizontal slide, 703 - First slider, 704 - Second horizontal slide, 705 - Second slider, 706 - Clamping and lifting bracket; 8 - First bracket; 9 - Second bracket; 10 - Bin placement position; 11 - Bin; 12 - Centering and clamping area. Detailed implementation mode

[0020] The present invention will be further described in detail below with reference to the drawings and embodiments. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0021] As Figures 1 to 4 shown, this solution provides a dry ice bag automatic boxing system, including a first bracket 8 and a second bracket 9 arranged in a T - shape, and bin placement positions 10 for placing bins 11 are provided on both sides of the second bracket 9; A chain plate conveying component 1 for intermittently conveying dry ice bags is arranged on the first bracket 8, and a centering and stacking component 2 and a centering and clamping component 5 are arranged on the second bracket 9; It also includes a pushing tooth plate component 4 that can synchronously push a custom number of dry ice bags on the chain plate conveying component 1 to the centering and stacking component 2. The centering and stacking component 2 stacks the pushed dry ice bags in a centered manner to form a dry ice bag module and drives it to translate to the centering and clamping area 12 of the centering and clamping component 5 through the centering and stacking component translation mechanism 3; The centering and clamping component 5, under the drive of the centering translation and lifting mechanism 7, centeringly clamps the dry ice bag module entering the centering and clamping area 12, and drives it into a position adjacent to the bin 11 through the centering and clamping component translation mechanism 6, and then orderly stacks the dry ice bag module into the bin 11 through the drive of the centering translation and lifting mechanism 7.

[0022] Working principle: In this embodiment, the chain plate conveying component 1, the centering and stacking component 2, the centering and clamping component 5, the pushing tooth plate component 4, the centering and stacking component translation mechanism 3, the centering translation and lifting mechanism 7, and the centering and clamping component translation mechanism 6 are all controlled by a central control system.

[0023] The chain plate conveying assembly 1 includes a dry ice bag feeding end 104 that can be connected to the dry ice bag feeding and conveying line. After the dry ice bags enter the chain plate conveying assembly 1 in sequence, they are conveyed at intervals. After the conveyed quantity reaches the customized quantity, the pushing tooth plate assembly 4 operates and horizontally pushes the customized quantity of dry ice bags onto the centering and stacking assembly 2. The centering and stacking assembly 2 centers, compresses, and stacks the received customized quantity of dry ice bags to form a dry ice bag module, and then is driven by the translation mechanism 3 of the centering and stacking assembly to be translated to the centering and clamping area 12; At this time, the centering and clamping assembly 5, under the drive of the centering translation and lifting mechanism 7, centeringly clamps the dry ice bag module that enters the centering and clamping area 12, and is driven by the translation mechanism 6 of the centering and clamping assembly to enter a position adjacent to the material box 11. Then, under the drive of the centering translation and lifting mechanism 7, the dry ice bag module is orderly stacked at the specified coordinate positions in the material box 11 under the control of the specified command.

[0024] As Figure 5 and Figure 6 shown, the chain plate conveying assembly 1 includes a gear chain transmission belt 101 and a number of equally spaced baffles 102 fixed on the gear chain transmission belt 101. A dry ice bag interval 103 for placing dry ice bags is formed between adjacent baffles 102. In this embodiment, the baffle 102 makes a cyclic reciprocating motion along with the transmission of the gear chain transmission belt 101, and can orderly place the dry ice bags input from the dry ice bag feeding and conveying line onto the dry ice bag intervals continuously, thereby facilitating subsequent material transfer.

[0025] In this embodiment, the pushing tooth plate assembly 5 includes a tooth plate 402 with a rack 401. The rack 401 is matched with the dry ice bag interval 103 and can push the dry ice bags located on the dry ice bag interval 103 outwards. A tooth plate top plate 403 is arranged at the top of the tooth plate 402. The tooth plate top plate 403 is connected to the piston end of a tooth plate lifting cylinder 404. The tooth plate lifting cylinder 404 is slidably connected to a tooth plate translation slide rail 407 arranged on a tooth plate bracket 406 through a tooth plate slider 405. The tooth plate bracket 406 is fixedly connected to the first bracket 8. The tooth plate lifting cylinder 404 is also connected to the piston end of a tooth plate push rod 408 arranged on the tooth plate bracket 406.

[0026] Specifically, in this embodiment, the number of the racks 401 on the tooth plate 402 is set according to the quantity of dry ice bags to be pushed each time. Under the coordinated action of the tooth plate lifting cylinder 404 and the tooth plate push rod 408, a number of dry ice bags on a number of the dry ice bag intervals 103 are synchronously pushed outwards, so that they maintain a vertical posture and are accurately shifted onto the centering and stacking assembly 2.

[0027] As an optimization of this embodiment, a tooth plate limit baffle 409 is further provided at the top of the tooth plate 402 for limiting the top of the dry ice bag during pushing.

[0028] As Figures 7 to 9 shown, in this embodiment, the centering and feeding component 2 includes a vertically arranged centering table board 201 and a centering rear baffle 202. Centering left baffles 203 and centering right baffles 204 are symmetrically arranged on the centering table board 201. A centering stacking position 205 for stacking dry ice bags is formed between the centering left baffle 203 and the centering right baffle 204. The centering left baffle 203 and the centering right baffle 204 are respectively driven by a centering synchronous driving mechanism 206 to move in opposite directions synchronously, so as to realize centering and pressing of the dry ice bags on the centering stacking position 205.

[0029] In this embodiment, the size of the centering stacking position 205 can be realized by the synchronous control of the centering synchronous driving mechanism 206 on the centering left baffle 203 and the centering right baffle 204. By expanding the centering stacking position 205, the dry ice bags pushed into by the pushing tooth plate assembly 4 can be better received. By contracting the centering stacking position 205, the centering and pressing of the dry ice bags on the centering stacking position 205 can be better realized.

[0030] The centering synchronous driving mechanism 206 includes a centering support plate 207 arranged on the back of the centering rear baffle 202. A centering bracket 209 capable of sleeving a gear short shaft 208 is arranged on the centering support plate 207. The other end of the gear short shaft 208 is fixedly connected to the back of the centering rear baffle 202, and a centering synchronous gear 210 is movably sleeved on the gear short shaft 208. An upper rack 211 and a lower rack 212 are respectively engaged with the upper and lower sides of the centering synchronous gear 210. The upper rack 211 and the lower rack 212 are respectively connected to the centering right baffle 204 and the centering left baffle 203. The gear short shaft 208 is arranged at the axial center position of the centering rear baffle 202 to better realize position centering.

[0031] A centering slide rail 213 is horizontally arranged on the back of the centering rear baffle 202. Centering left sliders 214 and centering right sliders 215 are symmetrically arranged on the centering slide rail 213. A centering left support plate 216 is connected to the centering left slider 214. The centering left support plate 216 is respectively connected to the lower rack 212 and the centering left baffle 203. A centering right support plate 217 is connected to the centering right slider 215. The centering right support plate 217 is respectively connected to the upper rack 211 and the centering right baffle 204. A left hinge portion 218 is provided on the centering left support plate 216, a right hinge portion 219 is provided on the centering right support plate 217, and a centering telescopic push rod 220 is provided on the left hinge portion 218 and the right hinge portion 219. In this embodiment, the centering telescopic push rod 220 can be an electric telescopic push rod, a hydraulic telescopic push rod, a pneumatic telescopic push rod, etc. Through horizontal telescopic movement, it can drive the upper rack 211 and the lower rack 212 to move synchronously and in opposite directions relative to the centering synchronous gear 210, thereby driving the centering left baffle 203 and the centering right baffle 204 to move synchronously and in opposite directions. Through this mechanism, the movement of the centering left baffle 203 and the centering right baffle 204 can be better supported stably.

[0032] In this embodiment, the centering left baffle 203 and the centering right baffle 204 have the same specifications and are both in a Z shape, including a centering baffle bottom plate 221 parallel to the centering table plate 201, a centering baffle vertical plate 222 perpendicular to the centering baffle bottom plate 221, and a centering baffle top plate 223 perpendicular to the centering baffle vertical plate 222 and extending to the outside of the centering rear baffle 202; the centering baffle top plate 223 can be connected to the centering left support plate 216 and the centering right support plate 217.

[0033] In addition, a centering side baffle 224 is vertically provided on the centering baffle bottom plate 221, and the two centering side baffles 224 can centeringly press the left and right sides of a number of dry ice bags stacked on the centering stacking position 205.

[0034] As Figure 8 and Figure 9 shown, in this embodiment, the centering material loading assembly translation mechanism 3 includes centering translation sliders 302 symmetrically arranged at the bottom of the centering table plate 201 and capable of matching with the centering translation slide rails 301, and the two centering translation slide rails 301 are respectively fixedly connected to centering fixing plates 303 arranged on the second bracket 9; A centering linear actuator 304 is further arranged between the two centering translation slide rails 301, and an actuator slider 305 of the centering linear actuator 304 is connected to the bottom of the centering support plate 207.

[0035] Driven by the centering linear actuator 304, the two translation sliders 302 can drive the centering table plate 201 to translate relative to the two centering translation slide rails 301, and further drive the centering translation slide rails 301 to move forward or backward.

[0036] As Figures 10 to 14As shown in the figure, in this embodiment, the centering and clamping component 5 includes a clamping seat 501. A gear rotating shaft through hole 502 is provided on the clamping seat 501, and a gear component 503 is arranged in the gear rotating shaft through hole 502. The gear component 503 is driven by a clamping motor 504 arranged outside the clamping seat 501 to rotate clockwise or counterclockwise. Left and right push rod through holes 505 and 506 that can penetrate the gear rotating shaft through hole 502 are symmetrically opened on the left and right sides of the clamping seat 501. A left push rod 507 is movably sleeved in the left push rod through hole 505, and the left end of the left push rod 507 is connected to a left clamping plate 518. A right push rod 508 is movably sleeved in the right push rod through hole 506, and the right end of the right push rod 508 is connected to a right clamping plate 519. The left push rod 507 and the right push rod 508 move in opposite directions under the drive of the gear component 503, and a clamping position 509 is formed between the left clamping plate 518 and the right clamping plate 519.

[0037] Working principle: Before clamping the dry ice bag module, the gear component 503 is driven by the clamping motor 514 to rotate clockwise. The gear component 503 applies the rotational force to the left push rod 507 and the right push rod 508 that are in transmission connection with it. The left push rod 507 and the right push rod 508 respectively drive the left clamping plate 518 and the right clamping plate 519 connected to them to move away from each other in the opposite direction. At this time, the area of the feeding position becomes larger, which is convenient for clamping the dry ice bag module centrally stacked on the centering stacking position 205. It should be noted that when clamping, the left push rod 507 and the right push rod 508 are vertically inserted into both sides of the dry ice bag module, and the outer sides are respectively attached to the centering left baffle 203 and the centering right baffle 204, so as not to damage the dry ice bag module.

[0038] When clamping both sides of the dry ice bag, the gear component 503 is driven by the clamping motor 504 to rotate counterclockwise. The gear component 503 applies the rotational force to the left push rod 507 and the right push rod 508 that are in transmission connection with it. The left push rod 507 and the right push rod 508 respectively drive the left clamping plate 518 and the right clamping plate 519 connected to them to move closer to each other in the opposite direction. At this time, the area of the clamping position 509 becomes smaller, realizing the centering and tightening of both sides of the dry ice bag module for subsequent material transfer and boxing operations.

[0039] It should be noted that in this embodiment, the driving directions of the left push rod 507 and the right push rod 508 when the gear component 503 rotates clockwise or counterclockwise can also be changed according to the actual structure, and perform work opposite to the above working principle, which also belongs to the protection scope of this solution.

[0040] Such as Figure 12 AndFigure 13 As shown, the left push rod through hole 505 includes an upper left push rod through hole 510 and a lower left push rod through hole 511 that are arranged parallel to each other vertically. The right push rod through hole 506 includes an upper right push rod through hole 512 and a lower right push rod through hole 513 that are arranged parallel to each other vertically. The upper left push rod through hole 510 and the upper right push rod through hole 512 are horizontal, and the lower left push rod through hole 511 and the lower right push rod through hole 513 are horizontal; The left push rod 507 includes an upper left push rod 514 that can be movably sleeved by the upper left push rod through hole 510, and a lower left push rod 515 that can be movably sleeved by the lower left push rod through hole 511; The right push rod 508 includes an upper right push rod 516 that can be movably sleeved by the upper right push rod through hole 512, and a lower right push rod 517 that can be movably sleeved by the lower right push rod through hole 513; The left ends of the upper left push rod 514 and the lower left push rod 515 are respectively connected to the left clamping plate 518; The left ends of the upper right push rod 516 and the lower right push rod 517 are respectively connected to the right clamping plate 519; In this embodiment, by providing the upper left push rod 514 and the lower left push rod 515 that are parallel to each other vertically for the left clamping plate 518, and providing the upper right push rod 516 and the lower right push rod 517 that are parallel to each other vertically for the right clamping plate 519, stable fixation of the left clamping plate 518 and the right clamping plate 519 can be achieved, so that the two sides of the dry ice bag can be better tightened and clamped, and it is not easy to shake or loosen.

[0041] The gear assembly 503 includes a gear rotating shaft 523, and the gear rotating shaft 523 is respectively movably connected to the upper and lower orifices of the gear rotating shaft through hole 502 through a rotating shaft ball bearing 524; Synchronous gears 525 are arranged on the gear rotating shaft 523 corresponding to the positions of the left push rod 507 and the right push rod 508; by rotating the synchronous gears 525, the left push rod 507 and the right push rod 508 are driven to move in opposite directions, realizing centering clamping or loosening of the dry ice bag.

[0042] The synchronization gear 525 includes an upper synchronization gear 526 corresponding to the upper left push rod 514 and the upper right push rod 516, and a lower synchronization gear 527 corresponding to the lower left push rod 515 and the lower right push rod 517; the upper left push rod 514 and the upper right push rod 516 are arranged in parallel on the front side and the rear side of the upper synchronization gear 526, and driven by the rotation of the upper synchronization gear 525, the upper left push rod 514 and the upper right push rod 516 can perform reverse translation; the lower left push rod 515 and the lower right push rod 517 are arranged in parallel on the front side and the rear side of the lower synchronization gear 527, and driven by the rotation of the lower synchronization gear 527, the lower left push rod 515 and the lower right push rod 517 can perform reverse translation.

[0043] Also, since the upper synchronization gear 526 and the lower synchronization gear 527 perform synchronous rotation driven by the same gear rotating shaft 523, the upper left push rod 514 and the lower left push rod 515 can be driven to perform synchronous reverse movement relative to the upper right push rod 516 and the lower right push rod 517.

[0044] Upper push rod tooth paths 520 capable of meshing with the upper synchronization gear 526 are respectively arranged on the upper left push rod 514 and the upper right push rod 516, and lower push rod tooth paths 521 capable of meshing with the lower synchronization gear 527 are respectively arranged on the lower left push rod 515 and the lower right push rod 517; through the meshing mechanism of the synchronization gear and the tooth path, the translation of the push rod with the tooth path can be driven under the rotation of the gear.

[0045] The clamping motor 504 is fixed by a motor bracket 522 arranged on the top of the clamping seat 501, and the rotating shaft of the clamping motor 504 is fixedly connected to the top end of the gear rotating shaft 523 through a coupling. The clamping motor 504 is a servo motor, which can perform precise rotation control according to the number of dry ice bags to be clamped, and indirectly realize the precise centering adjustment of the clamping position 509 between the left clamping plate 518 and the right clamping plate 519.

[0046] As an optimization of this solution, a right guiding through hole 529 capable of movably sleeving the right guiding rod 531 is arranged between the upper through hole 510 and the lower through hole 511 of the left push rod; a left guiding through hole 528 capable of movably sleeving the left guiding rod 530 is also arranged between the upper through hole 512 and the lower through hole 513 of the right push rod; the left end of the left guiding rod 530 is connected to the left clamping plate 518, and the right end of the right guiding rod 531 is connected to the right clamping plate 519. By arranging the left guiding rod 530 and the right guiding rod 531, the movement of the left clamping plate 518 and the right clamping plate 519 can be better guided smoothly, making the clamping process of this centering clamping assembly smoother.

[0047] Such asFigure 4 As shown, in this embodiment, the centering and clamping component translation mechanism 6 includes clamping component slide rails 601 symmetrically arranged on the second bracket 9, and clamping component sliders 602 matching the clamping component slide rails 601. The top of the clamping component sliders 602 is fixedly connected with a clamping component slide plate 603; A clamping component linear actuator 604 is arranged between the two clamping component slide rails 601. A clamping component actuator slider 605 of the clamping component linear actuator 604 is fixedly connected with the bottom of the clamping component slide plate 603.

[0048] In addition, the centering translation and lifting mechanism 7 includes a first horizontal slide 702 fixedly connected with the clamping component slide plate 603 through a lifting bracket 701. A first slider 703 of the first horizontal slide 702 is connected with a second slider 705 of a vertically arranged second horizontal slide 704. The bottom end of the second horizontal slide 704 is connected with the centering and clamping component 5 through a clamping lifting bracket 706.

[0049] Specifically, in this embodiment, the centering and clamping component translation mechanism 6 is used to realize the translation of the centering and clamping component 5 relative to the second bracket 9, facilitating its better movement to a position adjacent to the material box 11. And the centering translation and lifting mechanism 7 is used to orderly stack the dry ice bag modules at the specified coordinate positions in the material box 11, thereby realizing the maximized orderly stacking of the dry ice bags in the material box 11.

[0050] The above is only to illustrate the embodiments of the present invention and is not intended to limit the present invention. For those skilled in the art, any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A dry ice bag automatic packing system, characterized in that: It comprises a first bracket (8) and a second bracket (9) arranged in a T-shape, and a material box placement position (10) for placing a material box (11) is provided on both sides of the second bracket (9); The first bracket (8) is provided with a chain plate conveying assembly (1) for carrying out interval transmission of dry ice bags, and the second bracket (9) is provided with a centering material stacking assembly (2) and a centering material clamping assembly (5); and further comprises a material pushing tooth plate assembly (4) capable of synchronously pushing a custom number of dry ice bags on the chain plate conveying assembly (1) to the centering material stacking assembly (2), the centering material stacking assembly (2) centering and stacking the pushed dry ice bags to form a dry ice bag module and driving the centering material stacking assembly to translate to the centering material clamping area (12) of the centering material clamping assembly (5) through the centering material stacking assembly translation mechanism (3); The centering clamping component (5), under the drive of the centering translation lifting mechanism (7), performs centering clamping on the dry ice bag modules entering the centering clamping area (12), and drives the centering clamping component translation mechanism (6) to enter a position adjacent to the material box (11), and further drives the centering translation lifting mechanism (7) to stack the dry ice bag modules in order in the material box (11).

2. The automatic packing system for dry ice bags according to claim 1, characterized in that: The chain conveyor assembly (1) comprises a gear chain transmission belt (101), and a plurality of baffles (102) fixedly connected to the gear chain transmission belt (101) and arranged at equal intervals, wherein dry ice bag spacing positions (103) for placing dry ice bags are formed between adjacent baffles (102).

3. The automatic packing system for dry ice bags according to claim 2, characterized in that: The pusher tooth plate assembly (5) comprises a tooth plate (402) having a tooth bar (401), wherein the tooth bar (401) matches the dry ice bag spacing position (103); a tooth plate top plate (403) is arranged on the top of the tooth plate (402), wherein the tooth plate top plate (403) is connected to the piston end of a tooth plate lifting cylinder (404); the tooth plate lifting cylinder (404) is slidably connected to a tooth plate translation slide rail (407) arranged on a tooth plate bracket (406) via a tooth plate slider (405), and the tooth plate bracket (406) is fixedly connected to the first bracket (8); the tooth plate lifting cylinder (404) is also connected to the piston end of a tooth plate push rod (408) arranged on the tooth plate bracket (406).

4. The automatic packing system for dry ice bags according to claim 1, characterized in that: The centering stacking assembly (2) comprises a centering platform (201) and a centering rear baffle (202) arranged vertically; a centering left baffle (203) and a centering right baffle (204) are symmetrically arranged on the centering platform (201); a centering stacking position (205) is formed between the centering left baffle (203) and the centering right baffle (204); the centering left baffle (203) and the centering right baffle (204) are respectively driven by a centering synchronous driving mechanism (206) to perform synchronous reverse motion, thereby realizing centering and pressing of dry ice bags on the centering stacking position (205).

5. The automatic packing system for dry ice bags according to claim 4, characterized in that: The centering synchronous drive mechanism (206) comprises a centering support plate (207) arranged on the back of the centering rear baffle (202), and a centering bracket (209) capable of sleeve-connecting a gear short shaft (208) is arranged on the centering support plate (207); the other end of the gear short shaft (208) is fixedly connected to the back of the centering rear baffle (202), and a centering synchronous gear (210) is movably sleeved on the gear short shaft (208); the upper and lower sides of the centering synchronous gear (210) are respectively meshed with an upper rack (211) and a lower rack (212), and the upper rack (211) and the lower rack (212) are respectively connected to the centering right baffle (204) and the centering left baffle (203); A centering slide rail (213) is horizontally arranged on the back of the centering rear baffle (202), and a centering left slider (214) and a centering right slider (215) are symmetrically arranged on the centering slide rail (213); a centering left support plate (216) is connected to the centering left slider (214), and the centering left support plate (216) is respectively connected to the lower rack (212) and the centering left baffle (203); a centering right support plate (217) is connected to the centering right slider (215), and the centering right support plate (217) is respectively connected to the upper rack (211) and the centering right baffle (204); The left centering support plate (216) is provided with a left hinged portion (218), the right centering support plate (217) is provided with a right hinged portion (219), and centering telescopic push rods (220) are provided on the left hinged portion (218) and the right hinged portion (219).

6. The automatic packing system for dry ice bags according to claim 5, characterized in that: The centering material stacking assembly translation mechanism (3) comprises a centering translation slider (302) symmetrically arranged at the bottom of the centering platform (201) and capable of matching with the centering translation slide rail (301); the two centering translation slide rails (301) are respectively fixedly connected to a centering fixing plate (303) arranged on the second bracket (9); A centering linear actuator (304) is also provided between the two centering translation slide rails (301), and an execution slide block (305) of the centering linear actuator (304) is connected to the bottom of the centering support plate (207).

7. The automatic packing system for dry ice bags according to claim 1, characterized in that: The centering clamping assembly (5) comprises a clamping seat (501), a gear shaft through hole (502) is formed on the clamping seat (501), and a gear assembly (503) is arranged in the gear shaft through hole (502), and the gear assembly (503) is driven by a clamping motor (504) arranged outside the clamping seat (501); a left push rod through hole (505) and a right push rod through hole (506) which can penetrate the gear shaft through hole (502) are symmetrically formed on the left and right sides of the clamping seat (501); A left push rod (507) is provided in a movable sleeve in the left push rod through hole (505), and the left end of the left push rod (507) is connected to the left clamping plate (518); a right push rod (508) is provided in a movable sleeve in the right push rod through hole (506), and the right end of the right push rod (508) is connected to the right clamping plate (519); the left push rod (507) and the right push rod (508) move in opposite directions under the drive of the gear assembly (503), and a clamping position (509) is formed between the left clamping plate (518) and the right clamping plate (519).

8. The automatic packing system for dry ice bags according to claim 7, characterized in that: The left push rod through hole (505) includes a left push rod upper through hole (510) and a left push rod lower through hole (511) which are arranged in parallel up and down, and the right push rod through hole (506) includes a right push rod upper through hole (512) and a right push rod lower through hole (513) which are arranged in parallel up and down, the left push rod upper through hole (510) and the right push rod upper through hole (512) are horizontal, and the left push rod lower through hole (511) and the right push rod lower through hole (513) are horizontal; The left push rod (507) comprises an upper left push rod (514) that can be movably sleeved by the upper through hole (510) of the left push rod, and a lower left push rod (515) that can be movably sleeved by the lower through hole (511) of the left push rod; The right push rod (508) comprises a right upper push rod (516) that can be movably sleeved by the right push rod upper through hole (512), and a right lower push rod (517) that can be movably sleeved by the right push rod lower through hole (513); The left ends of the upper left push rod (514) and the lower left push rod (515) are respectively connected to the left clamping plate (518); The left ends of the right upper push rod (516) and the right lower push rod (517) are respectively connected to the right clamping plate (519); The gear assembly (503) comprises a gear shaft (523), and the gear shaft (523) is movably connected to the upper and lower openings of the gear shaft through hole (502) via shaft ball bearings (524); A synchronous gear (525) is provided on the gear shaft (523) at a position corresponding to the left push rod (507) and the right push rod (508); The synchronous gear (525) comprises an upper synchronous gear (526) corresponding to the upper left push rod (514) and the upper right push rod (516), and a lower synchronous gear (527) corresponding to the lower left push rod (515) and the lower right push rod (517); The upper left push rod (514) and the upper right push rod (516) are respectively provided with an upper push rod tooth path (520) capable of meshing with the upper synchronous gear (526), ​​and the lower left push rod (515) and the lower right push rod (517) are respectively provided with a lower push rod tooth path (521) capable of meshing with the lower synchronous gear (527); The material clamping motor (504) is fixed via a motor bracket (522) arranged on the top of the material clamping seat (501), and the rotating shaft of the material clamping motor (504) is fixedly connected to the top end of the gear rotating shaft (523) via a coupling.

9. The automatic packing system for dry ice bags according to claim 1, characterized in that: The centering clamping assembly translation mechanism (6) comprises a clamping assembly slide rail (601) symmetrically arranged on the second bracket (9), and a clamping assembly slider (602) matching the clamping assembly slide rail (601), and a clamping assembly slide plate (603) is fixedly connected to the top of the clamping assembly slider (602); A material clamping assembly linear actuator (604) is arranged between the two material clamping assembly slide rails (601), and a material clamping assembly actuator slider (605) of the material clamping assembly linear actuator (604) is fixedly connected to the bottom of the material clamping assembly slide plate (603).

10. The automatic packing system for dry ice bags according to claim 9, characterized in that: The centering translation lifting mechanism (7) comprises a first horizontal slide (702) fixedly connected to the clamping assembly slide plate (603) via a lifting bracket (701); a first slider (703) of the first horizontal slide (702) is connected to a second slider (705) of a second horizontal slide (704) arranged vertically; and a bottom end of the second horizontal slide (704) is connected to the centering clamping assembly (5) via a clamping lifting bracket (706).

Citation Information

Patent Citations

  • Automatic dry ice boxing system

    CN220221310U

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