Weaving equipment capable of reducing labor intensity of workers and used for cross-stitch forming
By designing a weaving equipment including an electronic picking machine, a rectangular straw, a collection box and an automatic cleaning mechanism, the problems of low knitting efficiency and high labor intensity of workers are solved, automated production and efficient impurity treatment are achieved, workers' health is protected and industrialized production is suitable.
Patent Information
- Application Number
- CN202510491898.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-04-18
AI Technical Summary
Traditional weaving equipment with knitting is low efficiency, workers have high labor intensity, and there are problems such as missed picking and impurities affecting health.
A weaving equipment including an electronic garment picker, a rectangular straw, a collection box, a screen and an automatic cleaning mechanism is designed. Automatic production is achieved through an electronic garment picker. The rectangular straw removes yarn impurities, the collection box and screen are graded filtered impurities, and the automatic cleaning mechanism reduces the frequency of manual cleaning.
It improves the overall work efficiency of weaving equipment, reduces the labor intensity of workers, reduces the impact of missed picking and impurities on health, protects the physical health of workers, and is suitable for industrial production needs.
Smart Images

Figure CN120099687A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of weaving, and in particular relates to a weaving device for stitching and knotting which can reduce the labor intensity of workers. Background Art
[0002] The traditional embroidery method is to draw several squares on the pattern paper, divide it into several areas, calculate the number of warp and weft lines in each area, and rely on the rich experience of the embroidery artist to measure and calculate according to the drawing, use a bamboo hook to pick up the warp, lead in the weft, and weave it. This traditional embroidery knotting weaving process has low production efficiency. When there are not many foot threads, the traditional embroidery can pick up about 200 ear threads a day at most. If there are too many foot threads, the ear threads that can be picked are even fewer. In particular, the production of an extra-large pattern may take several months or even a year to complete with the traditional process.
[0003] At present, the traditional weaving equipment for picking and knotting is labor-intensive through manual weaving, which is not only time-consuming and labor-intensive, but also causes strain on the workers' bodies due to long-term work. In addition, the accuracy of picking is not high enough. Due to long-term work, people are prone to fatigue and may make mistakes, resulting in wrong picking. This will affect the subsequent processes and increase the burden of the weaving process. Secondly, the weaving equipment will produce a large amount of impurities such as flying catkins during the production process. These flying catkins and impurities will affect the health of the workers and are not conducive to long-term work of the workers. Summary of the invention
[0004] The present invention provides a weaving device for stitching and knotting which can reduce the labor intensity of workers, aiming to solve the problem that the traditional weaving device has low knitting efficiency and high labor intensity of workers as mentioned in the above background technology.
[0005] To solve the above problems, the present invention is implemented as follows: a weaving equipment for stitching and knotting that reduces the labor intensity of workers, comprising: an electronic stitching machine; a rectangular straw disposed on the yarn of the electronic stitching machine for removing impurities around the yarn, the rectangular straw being sleeved on the yarn; a collecting box disposed on one side of the electronic stitching machine for collecting impurities; a group of partitions fixedly installed in the collecting box for separating the collecting box into a cleaning chamber and two collecting chambers; two groups of screens slidably disposed in the two collecting chambers for graded filtering of impurities; a vacuum pump disposed on one side of the electronic stitching machine for sucking impurities into the collecting box; and a cleaning mechanism disposed on the collecting box for automatically cleaning impurities on the screen.
[0006] Preferably, connecting pipes are installed on the collecting box and the rectangular suction pipe, the two connecting pipes located on the collecting box are respectively connected to the two collecting chambers, and the multiple connecting pipes are connected through a three-way valve. Suction pipes are fixedly installed on one side of the collecting box and the suction end of the vacuum pump, the two suction pipes located on the collecting box are respectively connected to the two collecting chambers, and the multiple suction pipes are connected through a three-way valve.
[0007] Preferably, the cleaning mechanism includes: a water tank fixedly installed at the bottom of the collecting box; a drain pipe fixedly installed in the collecting chamber for flushing impurities on the screen; a connecting pipe fixedly installed on one side of the collecting box, the connecting pipe being connected to the drain pipe; a first water pump fixedly installed in the water tank for supplying water to the drain pipe, the drain end of the first water pump being fixedly connected to the connecting pipe.
[0008] Preferably, a guide plate for guiding water is fixedly installed in the collection chamber, and the guide plate is located below the screen. The partition is provided with a plurality of drain ports for discharging impurities on the screen, and the drain ports are located on one side of the screen. A plurality of filters for collecting impurities are slidably installed in the cleaning chamber.
[0009] Preferably, a recovery mechanism for recovering clean water is provided in the collection chamber, and the recovery mechanism includes: a multi-media filter box provided in the collection chamber for secondary filtering of impurities in the water; a second water pump fixedly installed at the bottom of the collection chamber for discharging water in the cleaning chamber into the multi-media filter box, and the two ends of the second water pump are respectively fixedly connected to the cleaning chamber and the water inlet pipe of the multi-media filter box; a reflux pipe fixedly installed at the bottom of the inner wall of the collection box and extending into the water tank for recycling water, and the reflux pipe is connected to the drainage end of the multi-media filter box.
[0010] Preferably, an electric telescopic rod is fixedly installed on one side of the partition, a sealing plate for sealing the drain outlet is provided on one side of the partition, the sealing plate is fixedly connected to the electric telescopic rod, a guide rod for guiding the sealing plate is fixedly installed on one side of the partition, a guide block is provided on the sliding sleeve of the guide rod, and the guide block is fixedly connected to the sealing plate.
[0011] Preferably, a prompting mechanism is provided on one side of the collection box for prompting workers that the cleaning mechanism is running, and the prompting mechanism includes: a warning sign fixedly installed on one side of the collection box for reminding workers that the cleaning mechanism is running; a baffle provided on one side of the warning sign for covering the warning sign; a connecting box fixedly installed on one side of the collection box, the connecting box being slidably connected to the baffle; a threaded rod rotatably installed in the connecting box for driving the baffle to move up and down, the threaded rod being threadedly connected to the baffle; a driving mechanism provided on the threaded rod and the guide block for driving the threaded rod to rotate.
[0012] Preferably, the driving mechanism includes: a rack fixedly mounted on one side of the guide block; a driven gear rotatably mounted on one side of the partition, the driven gear meshing with the rack; a rotating rod rotatably mounted on one side of the collection box, and one end of the rotating rod extending into the connecting box; two groups of bevel gears fixedly mounted on both ends of the threaded rod, the driven gear and the rotating rod, respectively, and the two groups of bevel gears meshing with each other.
[0013] Preferably, a limit seat for installing a screen is fixedly installed on one side of the collecting chamber, and the limit seat is slidably connected to a clamping plate at the bottom of the screen. An L-shaped plate is fixedly installed on one side of the collecting chamber and the multi-media filter box, and the two L-shaped plates are clamped together.
[0014] Preferably, a plurality of cover plates are provided on one side of the collection box, and the plurality of cover plates are respectively adapted to the cleaning chamber and the two collection chambers, and a glass plate for observing water quality is installed on one side of the water tank.
[0015] Compared with the related art, the weaving equipment for stitching and knotting provided by the present invention which reduces the labor intensity of workers has the following beneficial effects: Compared with the prior art, the present invention provides a weaving device for embroidery and knotting that reduces the labor intensity of workers. Through the setting of two collecting chambers, it is achieved that while the cleaning mechanism cleans any one group of screens, the other group of screens can continue to collect impurities, thereby improving the overall work efficiency of the equipment. The automated production of the electronic embroidery machine completely replaces the tedious labor of traditional manual embroidery and knotting, greatly reducing the labor intensity of workers. The production is directly controlled by computer programming, making pattern changes faster, which is suitable for industrial production needs and improves production efficiency. The impurity removal system and the automatic cleaning mechanism effectively reduce impurities such as flying catkins in the working environment and protect the health of the workers. The application of the automatic cleaning mechanism reduces the frequency of manual cleaning of the screens and improves the maintenance efficiency and continuous working ability of the equipment.
[0016] To sum up, the weaving equipment for stitching and knotting of the present invention which reduces the labor intensity of workers realizes automatic stitching and knotting through an electronic stitching machine, which significantly improves production efficiency, reduces labor intensity, and avoids the problem of mis-picking caused by manual stitching. At the same time, the process of removing impurities can effectively purify the working environment and protect the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of a weaving device for stitching and knotting that reduces the labor intensity of workers provided by the present invention; Figure 2 It is a schematic diagram of the right side cross-sectional structure of the collection box provided by the present invention; Figure 3 It is a schematic diagram of the main cross-sectional structure of the collection box provided by the present invention; Figure 4 It is a right side structural schematic diagram of the collection box provided by the present invention; Figure 5 It is a left side structural schematic diagram of the collection box provided by the present invention; Figure 6 is an assembly diagram of a baffle and a threaded rod provided by the present invention; Figure 7 It is an assembly diagram of the rectangular straw, arc frame and limit block provided by the present invention; Figure 8 It is an assembly diagram of the rectangular straw, bracket and support plate provided by the present invention; Fig. 9 for Figure 2 An enlarged structural diagram of part A shown in FIG. Fig.10 for Figure 3 Schematic diagram of the enlarged structure of part B shown in FIG.
[0018] 1. The electronic cross-stitching machine; 2. The rectangular suction pipe; 3. The collecting box; 4. The partition; 5. The screen; 6. The connecting pipe; 7. The vacuum pump; 8. The suction pipe; 9. The three-way valve; 10. The water tank; 11. The drain pipe; 12. The connecting pipe; 13. The first water pump; 14. The drain outlet; 15. The filter screen; 16. The multi-media filter box; 17. The second water pump; 18. The guide plate; 19. The electric telescopic rod; 20. The sealing plate; 21. The guide rod; 22. The guide block; 23. The warning sign; 24. The baffle; 25. The connecting box; 26. The threaded rod; 27. The rack; 28. The driven gear; 29. The rotating rod; 30. The bevel gear; 31. The limit seat; 32. The arc frame; 33. The limit block; 34. The bracket; 35. The slide rod; 36. The slider; 37. The support plate; 38. The L-shaped plate; 39. The cover plate. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The embodiment of the present invention provides a weaving device for stitching and knotting that reduces the labor intensity of workers, such as Figure 1-10 As shown, the weaving equipment for stitching and knotting which reduces the labor intensity of workers comprises: an electronic stitching machine 1; a rectangular suction pipe 2 arranged on the yarn of the electronic stitching machine 1 for removing impurities around the yarn, and the rectangular suction pipe 2 is sleeved on the yarn; a collecting box 3 arranged on one side of the electronic stitching machine 1 for collecting impurities; a group of partitions 4 fixedly installed in the collecting box 3 for separating the collecting box 3 into a cleaning chamber and two collecting chambers; two groups of sieves 5 slidably arranged in the two collecting chambers for graded filtering of impurities; a vacuum pump 7 arranged on one side of the electronic stitching machine 1 for sucking impurities into the collecting box 3; a cleaning mechanism arranged on the collecting box 3 for automatically cleaning impurities on the sieve 5.
[0022] In this embodiment, the electronic needlework machine 1 utilizes data to drive a mechanical punching or knitting device to automatically generate a physical needlework book similar to a "knitting book", such as a punched card or a knotted structure. This process is achieved by directly controlling the solenoid valve or piezoelectric ceramic harness through computer programming (CAD design), which completely replaces the tedious labor of traditional manual needlework and knotting. In addition, in order to improve the working environment, a rectangular straw 2 is provided on the yarn of the electronic needlework machine 1 to remove impurities around the yarn. The rectangular straw 2 is sleeved on the yarn and connected to a vacuum pump 7. When the electronic needlework machine 1 is running, the vacuum pump 7 is started to suck the impurities around the rectangular straw 2 into the collecting box 3. The impurities in the collecting box 3 are graded and filtered through a group of screens 5. In this way, impurities of different sizes can be collected and processed separately.
[0023] In addition, in order to improve the maintenance efficiency and continuous working ability of the equipment, an automatic cleaning mechanism is also arranged on the collection box 3. When the impurities on the screen 5 accumulate to a certain extent, the cleaning mechanism is started to clean the impurities on the screen 5 to ensure smooth ventilation of the screen 5. Through the setting of two collecting chambers, it is achieved that while the cleaning mechanism cleans any group of screens 5, the other group of screens 5 can continue to collect impurities, thereby improving the overall working efficiency of the equipment. The automated production of the electronic embroidery machine 1 completely replaces the tedious labor of traditional manual embroidery and knotting, greatly reducing the labor intensity of workers. The production is directly controlled by computer programming, making the pattern replacement faster, which is suitable for the needs of industrialized production and improving the production efficiency. The impurity removal system and the automatic cleaning mechanism effectively reduce impurities such as flying catkins in the working environment and protect the health of the staff. The application of the automatic cleaning mechanism reduces the frequency of manual cleaning of the screen 5 and improves the maintenance efficiency and continuous working ability of the equipment.
[0024] In a further preferred embodiment of the present invention, connecting pipes 6 are installed on the collecting box 3 and the rectangular suction pipe 2, the two connecting pipes 6 located on the collecting box 3 are respectively connected to the two collecting chambers, and the multiple connecting pipes 6 are connected through a three-way valve 9, and suction pipes 8 are fixedly installed on one side of the collecting box 3 and the suction end of the vacuum pump 7, the two suction pipes 8 located on the collecting box 3 are respectively connected to the two collecting chambers, and the multiple suction pipes 8 are connected through a three-way valve 9.
[0025] In this embodiment, when the electronic pick-up machine 1 is running, the rectangular suction tube 2 will absorb impurities around the yarn, and these impurities will be sucked into the corresponding collecting chamber in the collecting box 3 through the connecting pipe 6. The vacuum pump 7 evacuates the collecting chamber through the suction pipe 8 to form a negative pressure, thereby accelerating the suction of impurities. After the impurities are graded and filtered by the screen 5 in the collecting chamber, the purified air is discharged by the vacuum pump 7. When it is necessary to clean the impurities on the screen 5, the air flow path can be adjusted by the three-way valve 9 so that the cleaning mechanism can smoothly clean the screen 5. Through the application of the three-way valve 9, the system can flexibly adjust the air flow path as needed, which is convenient for maintenance and cleaning of the equipment. Through the design of the automatic cleaning mechanism and the two collecting chambers, it is ensured that the screen 5 will not interrupt the collection operation of impurities during the cleaning process, thereby improving the overall cleaning efficiency of the equipment. Through the effective impurity collection and treatment system, the impact of flying catkins and impurities generated during the weaving process on the health of the staff is reduced, thereby improving the working environment.
[0026] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a water tank 10 fixedly installed at the bottom of the collecting box 3; a drain pipe 11 fixedly installed in the collecting chamber for flushing impurities on the screen 5; a connecting pipe 12 fixedly installed on one side of the collecting box 3, the connecting pipe 12 is connected to the drain pipe 11; a first water pump 13 fixedly installed in the water tank 10 for supplying water to the drain pipe 11, and the drainage end of the first water pump 13 is fixedly connected to the connecting pipe 12.
[0027] In this embodiment, when a certain amount of impurities have accumulated on the screen 5 and need to be cleaned, the first water pump 13 is started, the first water pump 13 draws clean water from the water tank 10, and transports it to the drain pipe 11 through the connecting pipe 12. The water flow released by the drain pipe 11 directly flushes the screen 5, flushes away the impurities on the screen 5, and enters the cleaning chamber of the collection box 3 with the water flow. In this way, the mesh holes on the screen 5 can be kept unobstructed, ensuring the smooth filtering and collection of impurities. Through the design of the automatic cleaning mechanism, the cleaning work of the screen 5 becomes simple and quick, and the cleaning efficiency is greatly improved. Through regular flushing, the mesh holes of the screen 5 can be kept unobstructed, which extends the service life of the screen 5 and reduces maintenance costs.
[0028] In a further preferred embodiment of the present invention, a guide plate 18 for guiding water is fixedly installed in the collection chamber, and the guide plate 18 is located below the screen 5. The partition 4 is provided with a plurality of drain ports 14 for discharging impurities on the screen 5, and the drain ports 14 are located on one side of the screen 5, and a plurality of filters 15 for collecting impurities are slidably installed in the cleaning chamber.
[0029] In this embodiment, when the screen 5 needs to be cleaned, the first water pump 13 is started to draw clean water from the water tank 10 and rinse the screen 5 through the drain pipe 11. The flushing water carries impurities through the drain port 14 and is discharged into the filter 15 below. The setting of the guide plate 18 ensures that the water can flow smoothly to the drain port 14 to avoid the formation of water accumulation in the collection chamber. The filter 15 collects impurities. When the impurities on the filter 15 accumulate to a certain amount, the filter 15 can be slid out for centralized cleaning and treatment. Through the design of the drain port 14 and the filter 15, the impurities can be collected in a centralized manner, which improves the efficiency of impurity collection. Through the setting of the guide plate 18, it is ensured that the water in the collection chamber can be completely discharged, avoiding equipment failure and safety hazards caused by water accumulation. The sliding installation method of the filter 15 makes the cleaning work simple and quick, reducing the difficulty and cost of manual cleaning.
[0030] In a further preferred embodiment of the present invention, a recovery mechanism for recovering clean water is provided in the collection chamber, and the recovery mechanism includes: a multi-media filter box 16 provided in the collection chamber for secondary filtering of impurities in the water; a second water pump 17 fixedly installed at the bottom of the collection chamber for discharging water in the cleaning chamber into the multi-media filter box 16, and the two ends of the second water pump 17 are respectively fixedly connected to the cleaning chamber and the water inlet pipe of the multi-media filter box 16; a reflux pipe fixedly installed at the bottom of the inner wall of the collection box 3 and extending into the water tank 10 for recycling water, and the reflux pipe is connected to the drainage end of the multi-media filter box 16.
[0031] In this embodiment, after the screen 5 is flushed, the water flow carrying impurities is discharged through the drain port 14 to the filter 15 below. The filter 15 performs a preliminary filtration on the impurities, and then the water flows into the cleaning chamber. The second water pump 17 is started to pump the water in the cleaning chamber into the multi-media filter box 16 for secondary filtration. The multi-media filter box 16 effectively removes suspended matter, organic matter and other impurities in the water through a combination of different media to ensure clear water quality. The water after the secondary filtration is transported back to the water tank 10 through the return pipe so as to be recycled in the subsequent flushing process. The setting of the recovery mechanism realizes the recycling of flushing water, which greatly reduces the waste of water resources. The recycling of flushing water reduces the demand for fresh water, thereby reducing production costs, and also reduces dependence on and pollution of natural water resources, which is in line with the concept of sustainable development. The secondary filtration ensures clear water quality and avoids equipment failures caused by water quality problems.
[0032] In a further preferred embodiment of the present invention, an electric telescopic rod 19 is fixedly installed on one side of the partition 4, a sealing plate 20 for sealing the drain outlet 14 is provided on one side of the partition 4, the sealing plate 20 is fixedly connected to the electric telescopic rod 19, a guide rod 21 for guiding the sealing plate 20 is fixedly installed on one side of the partition 4, a guide block 22 is slidably sleeved on the guide rod 21, and the guide block 22 is fixedly connected to the sealing plate 20.
[0033] In this embodiment, when it is necessary to clean the impurities on the screen 5, the electric telescopic rod 19 is first started, and the output rod of the electric telescopic rod 19 is retracted, driving the sealing plate 20 fixedly connected thereto to slide upward. Since the sealing plate 20 is fixedly connected to the guide block 22, the guide block 22 slides on the guide rod 21 accordingly, ensuring that the sealing plate 20 can move smoothly and accurately. When the sealing plate 20 slides up to a certain position, the drain port 14 is completely exposed. At this time, the water flow after flushing the screen 5 can be smoothly discharged into the filter 15 below through the drain port 14. When the cleaning operation is completed, the electric telescopic rod 19 is started again. The rod 19 is retracted to extend its output rod, driving the sealing plate 20 to slide down and fit tightly above the drain outlet 14, thereby sealing the drain outlet 14. The coordinated use of the electric telescopic rod 19 and the guide rod 21 can achieve precise control of the drain outlet 14, ensuring the smooth progress of the drainage operation. The design of the guide rod 21 and the guide block 22 allows the sealing plate 20 to remain stable and accurate during movement, avoiding equipment failure caused by shaking. The automatic control of the electric telescopic rod 19 realizes the automation of drainage control, reducing the difficulty and cost of manual operation.
[0034] In a further preferred embodiment of the present invention, a prompting mechanism for prompting that the cleaning mechanism is in operation is provided on one side of the collection box 3, and the prompting mechanism includes: a warning sign 23 fixedly installed on one side of the collection box 3 for reminding workers that the cleaning mechanism is in operation; a baffle 24 provided on one side of the warning sign 23 for shielding the warning sign 23; a connecting box 25 fixedly installed on one side of the collection box 3, and the connecting box 25 is slidably connected to the baffle 24; a threaded rod 26 rotatably installed in the connecting box 25 for driving the baffle 24 to move up and down, and the threaded rod 26 is threadedly connected to the baffle 24; a driving mechanism provided on the threaded rod 26 and the guide block 22 for driving the threaded rod 26 to rotate.
[0035] In this embodiment, when it is necessary to clean the impurities on the screen 5, the electric telescopic rod 19 is started, driving the sealing plate 20 to slide up. At the same time, the guide block 22 fixedly connected to the sealing plate 20 also moves accordingly. The movement of the guide block 22 synchronously drives the threaded rod 26 to rotate in the connecting box 25 through the driving mechanism. The rotation of the threaded rod 26 drives the baffle 24 threadedly connected thereto to slide down in the connecting box 25, thereby exposing the warning sign 23. The exposure of the warning sign 23 reminds workers that the cleaning mechanism is in operation, and they need to pay attention to safety and avoid misoperation. By setting up the prompt mechanism, workers are effectively reminded of the equipment status, the risk of misoperation is reduced, and the safety of the workplace is improved. The warning sign can be automatically displayed and hidden without additional manual operation, which simplifies the operation process and improves work efficiency.
[0036] In a further preferred embodiment of the present invention, the driving mechanism includes: a rack 27 fixedly mounted on one side of the guide block 22; a driven gear 28 rotatably mounted on one side of the partition 4, the driven gear 28 meshing with the rack 27; a rotating rod 29 rotatably mounted on one side of the collecting box 3, and one end of the rotating rod 29 extends into the connecting box 25; two groups of bevel gears 30 fixedly mounted on both ends of the threaded rod 26, the driven gear 28 and the rotating rod 29, respectively, and the two groups of bevel gears 30 meshing with each other.
[0037] The movement of the guide block 22 drives the rack 27 to slide up synchronously, and the meshing action of the rack 27 and the driven gear 28 causes the driven gear 28 to rotate. The rotation of the driven gear 28 drives a group of bevel gears 30 to rotate through the transmission shaft connected thereto, and the rotating bevel gear 30 drives another group of bevel gears 30 to rotate through the meshing action. This group of bevel gears 30 is connected to the threaded rod 26, and the rotation of the threaded rod 26 drives the baffle 24 threadedly connected thereto to slide down in the connecting box 25, thereby exposing the warning sign 23. The combined design of the rack 27, the driven gear 28, the rotating rod 29 and the bevel gear 30 realizes the mechanical linkage between the sliding up of the sealing plate 20 and the sliding down of the baffle 24, thereby enhancing the integrity and coordination of the equipment. The meshing action of the bevel gear 30 makes the transmission process smoother and more efficient, thereby reducing energy loss.
[0038] In a further preferred embodiment of the present invention, a limit seat 31 for installing the screen 5 is fixedly installed on one side of the collecting chamber, and the limit seat 31 is slidably connected to the clamping plate at the bottom of the screen 5. An L-shaped plate 38 is fixedly installed on one side of the collecting chamber and the multi-media filter box 16, and the two L-shaped plates 38 are clamped together.
[0039] In this embodiment, when installing the screen 5, align the card plate at the bottom of the screen 5 with the slide rail of the limit seat 31, and then slide it in. This installation method is simple and quick, and no additional tools or fasteners are required. When the collection chamber and the multi-media filter box 16 need to be connected, only the L-shaped plates 38 of the two need to be aligned and snapped together. This connection method is not only firm and reliable, but also easy to disassemble and clean.
[0040] In a further preferred embodiment of the present invention, a plurality of cover plates 39 are provided on one side of the collection box 3, and the plurality of cover plates 39 are respectively adapted to the cleaning chamber and the two collection chambers, and a glass plate for observing water quality is installed on one side of the water tank 10.
[0041] In this embodiment, when the collection box 3 needs to be cleaned or maintained, the user can open the corresponding cover 39 and enter the cleaning chamber or the collection chamber to perform operations. This design makes cleaning and maintenance work more convenient and efficient. In addition, the user can evaluate the water quality by observing the glass plate on one side of the water tank 10. If there is a problem with the water quality or the processing parameters need to be adjusted, the user can perform corresponding operations based on the observation results.
[0042] In order to further improve the use effect of the device, in addition to the above scheme, this scheme also has the following embodiments: In another embodiment of the present invention, the rectangular straw 2 is composed of two half shells, an arc frame 32 and a limit block 33. A sealing ring is installed on one side of the two half shells. The two sealing rings are in close contact. The arc frame 32 and the limit block 33 are respectively arranged on the two half shells, and the arc rod of the arc frame 32 is rotatably inserted into the limit block 33.
[0043] In this embodiment, under normal conditions, the two half shells are kept in close contact and fixed by rotating the arc rod of the arc frame 32 into the limit block 33, forming a complete rectangular hollow component. When the yarn needs to be arranged, the user can rotate the arc frame 32 to disengage the arc rod from the limit block 33. This operation allows the two half shells to be separated, thereby opening the rectangular component. After opening the rectangular component, the user can adjust or move away from the yarn as needed to perform arrangement or other operations.
[0044] In another embodiment of the present invention, a bracket 34 is installed on the electronic picking machine 1, a slide groove is provided on the top of the support plate of the bracket 34, a slide rod 35 is fixedly installed in the slide groove, a slider 36 is slidably installed on the slide rod 35, and a support plate 37 is installed on one side of the rectangular straw 2, and the support plate 37 is fixedly connected to the slider 36.
[0045] In this embodiment, when the rectangular straw 2 needs to be moved away from the yarn for sorting or other operations, the rectangular straw 2 is first opened as described above, and then the rectangular straw 2 is moved by sliding the support plate 37. Since the support plate 37 is fixedly connected to the slider 36, and the slider 36 is slidably installed on the slide bar 35, the support plate 37 can drive the rectangular straw 2 to move in a straight line along the slide bar 35. During the sliding process, the anti-slip pad at the bottom of the support plate 37 generates friction with the contact surface of the slide bar 35 or the slide groove, providing a certain resistance to sliding. This design enables the support plate 37 to remain stable when it stops sliding at a certain position and will not move at will due to external force or vibration.
[0046] To sum up, compared with the relevant technology, this weaving equipment realizes automatic picking and knotting through the electronic picking machine, which significantly improves the production efficiency, reduces the labor intensity, and avoids the problem of wrong picking caused by manual picking. At the same time, the removal of impurities can effectively purify the working environment and protect the health of the staff.
[0047] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A weaving device for stitching and knotting to reduce the labor intensity of workers, characterized in that: include: Electronic cross-stitching machine; A rectangular straw is arranged on the yarn of the electronic embroidery machine and is used to remove impurities around the yarn, and the rectangular straw is sleeved on the yarn; A collection box for collecting impurities is provided on one side of the electronic cross-stitching machine; A set of partitions fixedly installed in the collection box for separating the collection box into a cleaning chamber and two collection chambers; Two groups of screens are slidably disposed in the two collecting chambers respectively for filtering impurities in a graded manner; A vacuum pump installed on one side of the electronic cross-stitching machine to suck impurities into a collection box; A cleaning mechanism is provided on the collection box for automatically cleaning impurities on the screen.
2. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 1, characterized in that: Connecting pipes are installed on the collection box and the rectangular suction pipe. The two connecting pipes located on the collection box are respectively connected to the two collection chambers, and the multiple connecting pipes are connected through a three-way valve. Suction pipes are fixedly installed on one side of the collection box and the suction end of the vacuum pump. The two suction pipes located on the collection box are respectively connected to the two collection chambers, and the multiple suction pipes are connected through a three-way valve.
3. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 1, characterized in that: The cleaning mechanism comprises: A water tank fixedly mounted at the bottom of the collection tank; A drainage pipe fixedly installed in the collection chamber for flushing impurities on the screen; A connecting pipe fixedly mounted on one side of the collection box, the connecting pipe being connected to the drainage pipe; A first water pump is fixedly installed in the water tank and is used to supply water to the drain pipe. The drain end of the first water pump is fixedly connected to the connecting pipe.
4. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 3, characterized in that: A guide plate for guiding water is fixedly installed in the collection chamber, and the guide plate is located below the screen. A plurality of drainage ports for discharging impurities on the screen are opened on the partition plate, and the drainage ports are located on one side of the screen. A plurality of filter screens for collecting impurities are slidably installed in the cleaning chamber.
5. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 3, characterized in that: The collection chamber is provided with a recovery mechanism for recovering the clean water, and the recovery mechanism comprises: A multi-media filter box disposed in the collection chamber for secondary filtering of impurities in the water; A second water pump fixedly mounted at the bottom of the collecting chamber and used to discharge water in the cleaning chamber into the multi-media filter box, wherein two ends of the second water pump are fixedly connected to the cleaning chamber and the water inlet pipe of the multi-media filter box respectively; A return pipe is fixedly mounted on the bottom of the inner wall of the collection box and extends into the water tank for recycling water, and the return pipe is connected to the drainage end of the multi-media filter box.
6. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 3, characterized in that: An electric telescopic rod is fixedly installed on one side of the partition, a sealing plate for sealing the drain outlet is provided on one side of the partition, the sealing plate is fixedly connected to the electric telescopic rod, a guide rod for guiding the sealing plate is fixedly installed on one side of the partition, a guide block is slidingly sleeved on the guide rod, and the guide block is fixedly connected to the sealing plate.
7. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 1, characterized in that: A prompting mechanism for prompting that the cleaning mechanism is running is provided on one side of the collection box, and the prompting mechanism includes: A warning sign fixedly mounted on one side of the collection box to remind workers that the cleaning mechanism is in operation; A baffle provided on one side of the warning sign and used to shield the warning sign; A connection box fixedly mounted on one side of the collection box, the connection box being slidably connected to the baffle; A threaded rod rotatably mounted in the connection box for driving the baffle to move up and down, the threaded rod being threadably connected to the baffle; A driving mechanism is arranged on the threaded rod and the guide block and is used for driving the threaded rod to rotate.
8. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 7, characterized in that: The driving mechanism comprises: A rack fixedly mounted on one side of the guide block; Rotating a driven gear mounted on one side of the partition, wherein the driven gear is meshed with the rack; Rotating a rotating rod installed on one side of the collecting box, with one end of the rotating rod extending into the connecting box; Two groups of bevel gears are respectively fixedly sleeved on the threaded rod, the driven gear and the two ends of the rotating rod, and the two groups of bevel gears are meshed with each other.
9. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 5, characterized in that: A limit seat for installing a screen is fixedly installed on one side of the collection chamber, and the limit seat is slidably connected to the clamping plate at the bottom of the screen. An L-shaped plate is fixedly installed on one side of the collection chamber and the multi-media filter box, and the two L-shaped plates are clamped together.
10. The weaving equipment for stitching and knotting to reduce the labor intensity of workers as claimed in claim 3, characterized in that: A plurality of cover plates are provided on one side of the collection box, and the plurality of cover plates are respectively adapted to the cleaning chamber and the two collection chambers. A glass plate for observing water quality is installed on one side of the water tank.
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