Spherical polishing device for spheroidal graphite casting production

By using a rolling loading mechanism and anti-blocking assembly in the spherical polishing device for ductile casting production, the problem of difficulty in clamping and fixing the ductile castings one by one is solved, and automatic loading and efficient polishing are achieved.

CN120206380AInactive Publication Date: 2025-06-27YANGZHOU GOLDEN MANTIS MASCH CASTING CO LTD

Patent Information

Application Number
CN202510569415.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-02
Publication Date
2025-06-27
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing spherical polishing device for the production of ductile castings When processing multiple ductile castings, it is difficult for the robot to clamp and fix them one by one, which affects the efficiency and accuracy of polishing work.

Method used

The rolling loading mechanism and anti-jamming assembly are adopted. The ductile castings are automatically arranged and fixed longitudinally through the rolling loading mechanism. The anti-jamming assembly promotes the movement of the ductile castings in the funnel-shaped channel to avoid the problem of jamming.

Benefits of technology

Automatic loading and fixing of multiple ductile castings to be polished is realized, the efficiency and accuracy of polishing work is improved, and labor intensity and misoperation risks are reduced.

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Abstract

The invention belongs to the technical field of polishing devices, and particularly relates to a spherical polishing device for spheroidal graphite casting production, which comprises a workbench, one side of the upper end surface of the workbench is slidably connected with a rack I, the middle part of the upper end of the rack I is rotatably provided with a rotating plate, and the lower end of the rotating plate is fixedly connected with a fixed disc; a sliding groove is formed in the fixing disc in the radial direction, a radial rod is slidably connected to the sliding groove, a polishing brush is fixedly connected to the lower end of the radial rod, and a base is fixedly connected to the middle of the upper end face of the workbench. By means of the rolling type feeding mechanism, a plurality of disorderly stacked spheroidal graphite castings can be longitudinally arranged, then sequentially arranged on the supporting column in a sleeving mode and fixed, automatic feeding of the multiple to-be-polished spheroidal graphite castings is achieved, and the situation that the multiple to-be-polished spheroidal graphite castings are stacked together in a disordered mode is avoided; and clamping structures such as manipulators are difficult to clamp and fix one by one, so that the subsequent polishing work of the spheroidal graphite castings is influenced.
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Description

Technical Field

[0001] The present invention belongs to the technical field of polishing devices, and specifically relates to a spherical surface polishing device for the production of ductile iron castings. Background Art

[0002] Ductile iron castings are casting parts made of ductile iron and are widely used in industrial fields such as machinery and automobiles. During the production process of ductile iron castings, there are often burrs on their surfaces. In order to avoid the impact of burrs on the subsequent use of ductile iron castings, it is necessary to polish the surface of ductile iron castings to remove the burrs on their surfaces and make them smoother.

[0003] The patent with the publication number CN222493687U discloses a spherical surface polishing device for the production of ductile iron castings, including a bottom plate; a bracket is installed on the surface of the bottom plate, and a fixed sleeve is installed on the top of the bracket. The spherical surface polishing device for the production of ductile iron castings provided by this patent can make the polishing work of spherical castings easy and labor-saving, and has high polishing accuracy by setting the cooperation of each component. By setting the first screw rod and the second screw rod to adjust the horizontal and vertical positions of the polishing disc respectively, the polishing device can be used more conveniently and has higher applicability. By setting the positioning mechanism and four groups of polishing discs, when polishing castings of different sizes, the replacement of the polishing disc can be made more quickly and conveniently. When polishing spherical castings, the outer frame can effectively prevent debris from splashing outwards, improve the safety of the polishing work, and at the same time avoid the problem of difficult cleaning caused by the scattered debris.

[0004] However, the above technical solution still has the following deficiencies in the actual application process: Since one side of the ductile iron casting has a circular through-hole, the design of the circular through-hole is usually based on functional requirements and process optimization, and such ductile iron castings are relatively common. Therefore, the through-hole of the ductile iron casting is inserted and sleeved on the rotating shaft to fix the ductile iron casting, and then the ductile iron casting is driven to rotate and cooperate with the polishing disc to polish the ductile iron casting. However, when the number of ductile iron castings to be polished is large, if workers manually insert the ductile iron castings onto the rotating shaft, it will result in a high labor intensity. When using a clamping structure such as a manipulator to automatically insert the ductile iron castings onto the rotating shaft, since multiple ductile iron castings may be stacked together, it is difficult for the clamping structure such as a manipulator to pick them up one by one, and at the same time, it is also difficult to accurately align the circular through-hole with the rotating shaft, thus affecting the fixation of the ductile iron casting and the subsequent polishing work. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art and solve at least one of the technical problems proposed in the background art, the present invention provides a spherical surface polishing device for the production of ductile iron castings.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A spherical polishing device for the production of ductile iron castings, including a workbench, on one side of the upper end surface of the workbench, a frame one is slidably connected, in the middle of the upper end of the frame one, a rotating plate is rotatably arranged, at the lower end of the rotating plate, a fixed disk is fixedly connected, on the fixed disk, a chute is arranged radially, and a radial rod is slidably connected at the chute, at the lower end of the radial rod, a polishing brush is fixedly connected, in the middle of the upper end surface of the workbench, a base is fixedly connected, on both sides of the upper end of the base, a slide bar one is slidably connected, at the upper end of the slide bar one, a lifting plate is fixedly connected, in the middle of the upper end surface of the lifting plate, a support column is fixedly connected, on the upper side of the support column, a plurality of positioning rods are distributed radially and slidably connected, and a rolling feeding mechanism for sleeving the ductile iron casting on the end of the support column is also arranged on the workbench; The rolling feeding mechanism includes a frame two fixedly connected to the upper end surface of the workbench, on one side of the upper end of the frame two, a support ring is fixedly connected, on the support ring, a plurality of adjusting rods are distributed radially and slidably connected, at one end of the adjusting rod, a blanking plate is fixedly connected, between adjacent two blanking plates, an elastic pad is fixedly connected, a plurality of the blanking plates and the elastic pads form a funnel-shaped channel, at one side of the lower end of the blanking plate, a fixed block is fixedly connected, at one end of the fixed block, an adjusting wheel is rotatably arranged, the adjusting wheel passes through a through hole at the bottom of the blanking plate, at the bottom of one side of the blanking plate, a slide bar two is fixedly connected, and the slide bar two is slidably connected with a baffle.

[0007] Preferably, on one side of the upper end surface of the workbench, a motor one is fixedly connected, at the output end of the motor one, a threaded rod one is fixedly connected, both ends of the threaded rod one are rotatably arranged on the workbench, the threaded rod one is threadedly connected with the frame one, on one side of the base, an electric push rod is fixedly connected, and the piston end of the electric push rod is fixedly connected with the bottom of the lifting plate.

[0008] Preferably, in the middle of the upper end surface of the frame one, a motor four is fixedly connected, at the output end of the motor four, it is fixedly connected with the rotating plate, on the upper end of the fixed disk, a threaded rod four is rotatably arranged, the threaded rod four is threadedly connected with a threaded sleeve two, on the threaded sleeve two, a plurality of connecting rods three are rotatably arranged, one end of the connecting rod three is rotatably connected with the upper end of the radial rod, in the middle of the lower end surface of the fixed disk, a motor five is fixedly connected, and at the output end of the motor five, it is fixedly connected with one end of the threaded rod four.

[0009] Preferably, at one end of the adjusting rod, a connecting rod one is rotatably arranged, at one end of the connecting rod one, an adjusting ring is rotatably arranged, on one side of the adjusting ring, a threaded rod two is threadedly connected, the lower end of the threaded rod two is rotatably arranged on the support ring, on one side of the support ring, a motor two is fixedly connected, and at the output end of the motor two, it is fixedly connected with one end of the threaded rod two.

[0010] Preferably, one side of the inner cavity of the support column is fixedly connected with a second cylinder, the piston end of the second cylinder is fixedly connected with a first threaded sleeve, a plurality of second connecting rods are rotatably arranged on the first threaded sleeve, one end of the second connecting rod is rotatably connected with one end of the positioning rod, the lower end of the positioning rod is fixedly connected with a support block, and a pressure sensor is arranged on the upper end surface of the support block.

[0011] Preferably, one side of the upper end of the baffle is threadedly connected with a third threaded rod, one end of the third threaded rod is rotatably arranged on the blanking plate, one side of the bottom of the blanking plate is fixedly connected with a third motor, the output end of the third motor is fixedly connected with one end of the third threaded rod, and the upper end surface of the baffle is flush with the bottom of the blanking plate.

[0012] Preferably, one end of the fixed block is fixedly connected with a sixth motor, and the output end of the sixth motor is fixedly connected with the adjusting wheel.

[0013] Preferably, a first anti-jamming component is further arranged on the blanking plate; The first anti-jamming component includes a fourth slide bar fixedly connected to one side of the blanking plate, a threaded block slidably connected to the fourth slide bar, two third slide bars fixedly connected to one side of the upper end surface of the threaded block, a push block slidably connected to the third slide bars, and the push block can pass through a through hole on one side of the blanking plate and move at the through hole.

[0014] Preferably, one side of the threaded block is threadedly connected with a fifth threaded rod, both ends of the fifth threaded rod are rotatably arranged on the blanking plate, one side of the blanking plate is fixedly connected with a seventh motor, the output end of the seventh motor is fixedly connected with one end of the fifth threaded rod, a gear and an eccentric block are rotatably arranged on one side of the threaded block, the eccentric block is in contact with the bottom of the push block, a rack is fixedly connected to one side of the blanking plate, the gear is meshed with the rack, a spring is sleeved on one side of the third slide bar, the upper end of the spring is fixedly connected with the push block, and the lower end of the spring is fixedly connected with the threaded block.

[0015] Preferably, a second anti-jamming component is further arranged on the support ring; The second anti-jamming component includes a plurality of support rods fixedly connected to the outer circumference of the support ring for one week, a first cylinder is fixedly connected to one side of the support rod, the piston end of the first cylinder is fixedly connected with a push plate, and the push plate is aligned with the middle area of the elastic pad.

[0016] The beneficial effects of the present invention are as follows: 1. For the spherical surface polishing device for producing ductile iron castings of the present invention, by using the rolling type feeding mechanism, a plurality of randomly stacked ductile iron castings can be longitudinally arranged, and then sequentially sleeved on the support column and fixed, realizing the automatic feeding of a plurality of ductile iron castings to be polished, and avoiding the situation that it is difficult for clamping structures such as manipulators to individually clamp and fix a plurality of ductile iron castings randomly stacked together, thereby affecting the subsequent polishing work of the ductile iron castings.

[0017] 2. A spherical surface polishing device for producing ductile iron castings according to the present invention uses anti-jamming component I and anti-jamming component II to facilitate the movement of ductile iron castings in the funnel-shaped channel, avoiding the situation where the ductile iron castings are jammed between the blanking plates and cannot fall normally, and ensuring the smooth progress of subsequent feeding work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 is a three-dimensional structural schematic diagram of the present invention; Figure 2 is a three-dimensional structural schematic diagram of the support ring; Figure 3 is a three-dimensional structural schematic diagram of the baffle; Figure 4 is Figure 3 a partial enlarged view at A in Figure 5 is a three-dimensional structural schematic diagram of the support column; Figure 6 is a three-dimensional structural schematic diagram of the support block; Figure 7 is a three-dimensional structural schematic diagram of the fixed disk; Figure 8 is a three-dimensional structural schematic diagram of the fixed disk from another perspective; Figure 9 is a three-dimensional structural schematic diagram of the blanking plate; Figure 10 is a three-dimensional structural schematic diagram of the adjusting ring; Figure 11 is Figure 10 a partial enlarged view at B in Figure 12 is a three-dimensional structural schematic diagram of the push plate; Figure 13 is a three-dimensional structural schematic diagram of the adjusting wheel.

[0020] In the figure: 1, workbench; 2, first motor; 3, first threaded rod; 4, first frame; 5, second frame; 6, base; 7, first sliding rod; 8, electric push rod; 9, lifting plate; 10, support ring; 11, adjusting ring; 12, first connecting rod; 13, adjusting rod; 14, blanking plate; 15, elastic pad; 16, second threaded rod; 17, second motor; 18, support rod; 19, first cylinder; 20, support column; 21, baffle; 22, third motor; 23, second sliding rod; 24, third threaded rod; 25, adjusting wheel; 26, second cylinder; 27, first threaded sleeve; 28, second connecting rod; 29, positioning rod; 30, support block; 31, fixing block; 32, pressure sensor; 33, fourth motor; 34, rotating plate; 35, fourth threaded rod; 36, second threaded sleeve; 37, fifth motor; 38, third connecting rod; 39, radial rod; 40, polishing brush; 41, pushing block; 42, sixth motor; 43, pushing plate; 44, seventh motor; 45, gear; 46, eccentric block; 47, third sliding rod; 48, spring; 49, rack; 50, threaded block; 51, fifth threaded rod; 52, fourth sliding rod; 53, fixing disk. Detailed implementation manners

[0021] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-13 , the present invention provides a technical solution: a spherical surface polishing device for ductile iron casting production, including a workbench 1. One side of the upper end surface of the workbench 1 is slidably connected with a first frame 4. The middle part of the upper end of the first frame 4 is rotatably provided with a rotating plate 34. The lower end of the rotating plate 34 is fixedly connected with a fixing disk 53. A chute is arranged radially on the fixing disk 53, and a radial rod 39 is slidably connected at the chute. The lower end of the radial rod 39 is fixedly connected with a polishing brush 40. The middle part of the upper end surface of the workbench 1 is fixedly connected with a base 6. Both sides of the upper end of the base 6 are slidably connected with a first sliding rod 7. The upper end of the first sliding rod 7 is fixedly connected with a lifting plate 9. The middle part of the upper end surface of the lifting plate 9 is fixedly connected with a support column 20. A plurality of positioning rods 29 are radially distributed and slidably connected on the upper side of the support column 20. A rolling feeding mechanism for sleeving a ductile iron casting on the end of the support column 20 is further arranged on the workbench 1; The rolling feeding mechanism includes a second frame 5 fixedly connected to the upper end surface of the workbench 1. One side of the upper end of the second frame 5 is fixedly connected with a support ring 10. A plurality of adjusting rods 13 are radially distributed and slidably connected on the support ring 10. One end of the adjusting rod 13 is fixedly connected with a blanking plate 14. An elastic pad 15 is fixedly connected between two adjacent blanking plates 14. A funnel-shaped channel is formed by a plurality of blanking plates 14 and elastic pads 15. One side of the lower end of the blanking plate 14 is fixedly connected with a fixed block 31. One end of the fixed block 31 is rotatably provided with an adjusting wheel 25. The adjusting wheel 25 passes through the through hole at the bottom of the blanking plate 14. One side of the bottom of the blanking plate 14 is fixedly connected with a second sliding rod 23. The second sliding rod 23 is slidably connected with a baffle 21.

[0023] In this embodiment, as Figures 1-10 , Figure 13 shown, one side of the upper end surface of the workbench 1 is fixedly connected with a first motor 2. The output end of the first motor 2 is fixedly connected with a first threaded rod 3. Both ends of the first threaded rod 3 are rotatably arranged on the workbench 1. The first threaded rod 3 is threadedly connected with the first frame 4. One side of the base 6 is fixedly connected with an electric push rod 8. The piston end of the electric push rod 8 is fixedly connected with the bottom of the lifting plate 9.

[0024] In the middle of the upper end surface of the first frame 4, a fourth motor 33 is fixedly connected. The output end of the fourth motor 33 is fixedly connected with a rotating plate 34. A fourth threaded rod 35 is rotatably arranged on the upper end of the fixed disk 53. The fourth threaded rod 35 is threadedly connected with a second threaded sleeve 36. A plurality of third connecting rods 38 are rotatably arranged on the second threaded sleeve 36. One end of the third connecting rod 38 is rotatably connected with the upper end of the radial rod 39. In the middle of the lower end surface of the fixed disk 53, a fifth motor 37 is fixedly connected. The output end of the fifth motor 37 is fixedly connected with one end of the fourth threaded rod 35.

[0025] One end of the adjusting rod 13 is rotatably provided with a first connecting rod 12. One end of the first connecting rod 12 is rotatably provided with an adjusting ring 11. One side of the adjusting ring 11 is threadedly connected with a second threaded rod 16. The lower end of the second threaded rod 16 is rotatably arranged on the support ring 10. One side of the support ring 10 is fixedly connected with a second motor 17. The output end of the second motor 17 is fixedly connected with one end of the second threaded rod 16.

[0026] On one side of the inner cavity of the support column 20, a second cylinder 26 is fixedly connected. The piston end of the second cylinder 26 is fixedly connected with a first threaded sleeve 27. A plurality of second connecting rods 28 are rotatably arranged on the first threaded sleeve 27. One end of the second connecting rod 28 is rotatably connected with one end of the positioning rod 29. The lower end of the positioning rod 29 is fixedly connected with a support block 30. A pressure sensor 32 is arranged on the upper end surface of the support block 30.

[0027] One side of the upper end of the baffle 21 is threadedly connected with a third threaded rod 24. One end of the third threaded rod 24 is rotatably arranged on the blanking plate 14. One side of the bottom of the blanking plate 14 is fixedly connected with a third motor 22. The output end of the third motor 22 is fixedly connected with one end of the third threaded rod 24. The upper end surface of the baffle 21 is flush with the bottom of the blanking plate 14.

[0028] One end of the fixed block 31 is fixedly connected to the sixth motor 42, and the output end of the sixth motor 42 is fixedly connected to the adjusting wheel 25.

[0029] Specifically, when the existing spherical surface polishing device for the production of ductile iron castings is in use, since one side of the ductile iron casting has a circular through-hole, the design of the circular through-hole is usually based on functional requirements and process optimization. Such ductile iron castings are relatively common. Therefore, the through-hole of the ductile iron casting is inserted and sleeved on the rotating shaft to fix the ductile iron casting, and then the ductile iron casting is driven to rotate, and the polishing disc is used to polish the ductile iron casting. However, when the number of ductile iron castings to be polished is large, if workers manually insert the ductile iron castings onto the rotating shaft, it will result in a high labor intensity. When using a clamping structure such as a manipulator to automatically insert the ductile iron castings onto the rotating shaft, since multiple ductile iron castings may be stacked together, it is difficult for the clamping structure such as a manipulator to pick them up one by one. At the same time, it is also difficult to accurately align the circular through-hole with the rotating shaft, thus affecting the fixation of the ductile iron casting and the subsequent polishing work. Therefore, in order to solve the above problems, this embodiment is used for the same batch of ductile castings with the same specifications. Since the blanking plate 14 and the elastic pad 15 cooperate with each other to form a funnel-shaped channel, the adjusting ring 11 can be driven up and down by the motor 17 to drive the threaded rod 16 to rotate according to the size of the ductile casting, and the connecting rod 12 drives the distance between the blanking plate 14 and the axis of the support ring 10 to be adjusted. At the same time, the elastic pad 15 will also be deformed until the narrowest part of the entire funnel-shaped channel can only pass one ductile casting at a time, and the ductile castings cannot pass side by side, and then multiple The ductile iron castings are uniformly added to the blanking plate 14, and the ductile iron castings fall under the action of gravity. In addition, the baffle plate 21 in the initial state fits with the bottom of the blanking plate 14, so the blanking plate 14 can block the ductile iron castings. When the ductile iron castings fall on the blanking plate 14, the lifting plate 9 is driven to rise by the electric push rod 8. At the same time, the motor 22 drives the threaded rod 24 to rotate, driving the baffle plate 21 to move away from the bottom of the blanking plate 14, and the ductile iron castings contact the upper end of the support column 20. At this time, if the spherical surface of the ductile iron casting contacts the end of the support column 20, the pressure sensor 32 cannot detect the pressure, and then The plurality of blanking plates 14 are driven to move simultaneously again, so that the adjusting wheel 25 fits the ductile casting, and then the plurality of motors 642 are started in turn, and the plurality of adjusting wheels 25 rotate in turn. Since the adjusting wheel 25 contacts the surface of the ductile casting and has a certain friction force, the ductile casting will roll under the rotation of the adjusting wheel 25, and the four adjusting wheels 25 respectively drive the ductile casting to rotate in different directions. Whenever an adjusting wheel 25 stops rotating, the adjusting wheel 25 is away from the ductile casting. If the pressure sensor 32 still cannot detect the pressure, the adjusting wheel 25 continues to fit the ductile casting and drives it to rotate. The ductile iron casting is moved until the circular through hole of the ductile iron casting faces downward, and the ductile iron casting is sleeved on the support column 20. At the same time, the bottom of the ductile iron casting contacts the pressure sensor 32 on the support block 30. When the pressure sensor 32 detects the pressure, the cylinder 26 drives the threaded sleeve 27 to move upward, and the multiple connecting rods 28 rotate at the same time, and the multiple positioning rods 29 move radially at the same time until the positioning rods 29 contact the inner wall of the circular through hole of the ductile iron casting to fix the ductile iron casting. At this time, the electric push rod 8 is used to drive the ductile iron casting that has been fixed to descend. At the same time, the baffle 21 is reset to block the subsequent ductile iron castings. Then, the motor 2 drives the threaded rod 3 to rotate, so that the frame 4 moves horizontally until the axis of the fixed plate 53 is aligned with the axis of the support column 20, and then the ductile casting is driven to rise again. At the same time, the motor 5 37 drives the threaded rod 4 35 to rotate, the threaded sleeve 2 36 moves upward, and the multiple connecting rods 38 rotate at the same time, driving the multiple radial rods 39 to move radially at the same time until the polishing brush 40 contacts the surface of the ductile casting, and then the motor 4 33 drives the rotating plate 34 to rotate to polish the surface of the ductile casting; After the polishing is completed, the ductile iron casting is removed from the support column 20, and then the above operations are repeated, so that multiple ductile iron castings are successively sleeved on the support column 20 and polished, thereby realizing the automatic feeding of multiple ductile iron castings to be polished, and avoiding the situation that it is difficult for clamping structures such as manipulators to pick up and fix each ductile iron casting one by one because multiple ductile iron castings are randomly stacked together, which in turn affects the subsequent polishing work of the ductile iron casting.

[0030] In this embodiment, as Figures 9-12 shown, a first anti-jamming component is further provided on the blanking plate 14; The first anti-jamming component includes a fourth slide bar 52 fixedly connected to one side of the blanking plate 14. A threaded block 50 is slidably connected to the fourth slide bar 52. One side of the upper end surface of the threaded block 50 is fixedly connected with two third slide bars 47. A push block 41 is slidably connected to the third slide bars 47. The push block 41 can pass through a through hole on one side of the blanking plate 14 and move at the through hole.

[0031] One side of the threaded block 50 is threadedly connected with a fifth threaded rod 51. Both ends of the fifth threaded rod 51 are rotatably arranged on the blanking plate 14. A seventh motor 44 is fixedly connected to one side of the blanking plate 14. The output end of the seventh motor 44 is fixedly connected with one end of the fifth threaded rod 51. A gear 45 and an eccentric block 46 are rotatably arranged on one side of the threaded block 50. The eccentric block 46 is in contact with the bottom of the push block 41. A rack 49 is fixedly connected to one side of the blanking plate 14. The gear 45 meshes with the rack 49. A spring 48 is sleeved on one side of the third slide bar 47. The upper end of the spring 48 is fixedly connected with the push block 41, and the lower end is fixedly connected with the threaded block 50.

[0032] A second anti-jamming component is further provided on the support ring 10; The second anti-jamming component includes a plurality of support rods 18 fixedly connected to the outer circumference of the support ring 10 for one week. A first cylinder 19 is fixedly connected to one side of the support rod 18. The piston end of the first cylinder 19 is fixedly connected with a push plate 43. The push plate 43 is aligned with the middle area of the elastic pad 15.

[0033] Specifically, in the above embodiment, although the automatic feeding of the ductile iron casting can be realized, when multiple ductile iron castings are uniformly placed at the blanking plate 14 and the elastic pad 15, extrusion collisions will occur between the ductile iron castings. Since the funnel-shaped channel is wide at the top and narrow at the bottom, it is easy for the ductile iron castings to be stuck between the blanking plates 14 and unable to fall normally, which affects the subsequent feeding work; Therefore, to solve the above problems, during the use of this embodiment, when the ductile iron casting is added to the blanking plate 14, the seventh motor 44 drives the fifth threaded rod 51 to rotate, causing the threaded block 50 to move horizontally on the fourth slide rod 52. Then, the pushing block 41 moves horizontally at the through hole of the blanking plate 14. At the same time, the gear 45 rotates under the action of the rack 49, and the eccentric block 46 continuously presses the pushing block 41. Meanwhile, in cooperation with the spring 48, the pushing block 41 reciprocates up and down, causing the pushing block 41 to perform a compound motion in the horizontal and vertical directions, multi-directionally pushing the ductile iron casting stuck at the blanking plate 14 to promote the movement of the ductile iron casting. At the same time, the first cylinder 19 drives the push plate 43 to press the elastic pad 15, causing the elastic pad 15 to form a protrusion, and then the ductile iron casting on the elastic pad 15 can be pushed. Thus, by means of the pushing block 41 and the elastic pad 15 pushing the ductile iron casting, the movement of the ductile iron casting in the funnel-shaped channel is promoted, avoiding the situation where the ductile iron casting cannot fall normally due to being stuck between the blanking plates 14, and ensuring the smooth progress of the subsequent feeding work.

[0034] Working principle: Since the blanking plate 14 and the elastic pad 15 cooperate with each other to form a funnel-shaped channel, the adjusting ring 11 can be driven up and down by the motor 2 17 to drive the threaded rod 2 16 to rotate according to the size of the ductile iron casting, and the connecting rod 12 drives the adjustment of the distance between the blanking plate 14 and the axis of the support ring 10. At the same time, the elastic pad 15 will also deform until only one ductile iron casting can pass through the narrowest part of the entire funnel-shaped channel at a time, and the ductile iron castings cannot pass side by side. Then, multiple ductile iron castings are uniformly added to the blanking plate 14, and the ductile iron castings fall under the action of gravity. In addition, the baffle 21 in the initial state fits with the bottom of the blanking plate 14, so the blanking plate 14 can adjust the ductile iron casting. When the ductile casting falls on the blanking plate 14, the lifting plate 9 is driven to rise by the electric push rod 8. At the same time, the motor 3 22 drives the threaded rod 3 24 to rotate, driving the baffle 21 to move away from the bottom of the blanking plate 14, and the ductile casting contacts the upper end of the support column 20. At this time, if the spherical surface of the ductile casting contacts the end of the support column 20, the pressure sensor 32 cannot detect the pressure, and then drive multiple blanking plates 14 to move simultaneously again, so that the adjusting wheel 25 fits the ductile casting, and then multiple motors 6 42 are started in turn, and multiple adjusting wheels 25 rotate in turn. Since the adjusting wheel 25 contacts the surface of the ductile casting and has a certain friction, the ductile casting will roll under the rotation of the adjusting wheel 25. The ductile iron casting is moved, and the four adjusting wheels 25 drive the ductile iron casting to rotate in different directions respectively. Whenever an adjusting wheel 25 stops rotating, the adjusting wheel 25 moves away from the ductile iron casting. If the pressure sensor 32 still cannot detect the pressure, the adjusting wheel 25 continues to fit the ductile iron casting and drives it to rotate until the circular through hole of the ductile iron casting faces downward and the ductile iron casting is sleeved on the support column 20. At the same time, the bottom of the ductile iron casting contacts the pressure sensor 32 on the support block 30. When the pressure sensor 32 detects the pressure, the cylinder 26 drives the threaded sleeve 27 to move upward, the multiple connecting rods 28 rotate at the same time, and the multiple positioning rods 29 move radially at the same time until the positioning rods 29 contact the circular through hole of the ductile iron casting. The inner wall of the hole is contacted to fix the ductile casting. At this time, the electric push rod 8 is used to drive the ductile casting that has been fixed to descend. At the same time, the baffle 21 is reset to block the subsequent ductile casting; then the motor 2 drives the threaded rod 3 to rotate, so that the frame 4 moves horizontally until the axis of the fixed plate 53 is aligned with the axis of the support column 20, and then the ductile casting is driven to rise again. At the same time, the motor 5 37 drives the threaded rod 4 35 to rotate, the threaded sleeve 2 36 moves upward, and the multiple connecting rods 38 rotate at the same time, driving the multiple radial rods 39 to move radially at the same time until the polishing brush 40 contacts the surface of the ductile casting, and then the motor 4 33 drives the rotating plate 34 to rotate to polish the surface of the ductile casting;After the polishing is completed, the ductile iron casting is removed from the support column 20, and then the above operations are repeated, so that multiple ductile iron castings are successively sleeved on the support column 20 and polished, thereby realizing the automatic feeding of multiple ductile iron castings to be polished, and avoiding the situation that it is difficult for clamping structures such as manipulators to pick up and fix each one one by one because multiple ductile iron castings are randomly stacked together, which in turn affects the subsequent polishing work of the ductile iron castings. When the ductile iron casting is added to the blanking plate 14, the motor seven 44 drives the screw rod five 51 to rotate, so that the threaded block 50 moves horizontally on the slide rod four 52, and then the push block 41 moves horizontally at the through hole of the blanking plate 14. At the same time, the gear 45 rotates under the action of the rack 49, and the eccentric block 46 continuously presses the push block 41. At the same time, in cooperation with the spring 48, the push block 41 reciprocates up and down, so that the push block 41 makes a compound movement in the horizontal and vertical directions, and pushes the ductile iron casting stuck at the blanking plate 14 in multiple directions to promote the movement of the ductile iron casting. At the same time, the cylinder one 19 drives the push plate 43 to press the elastic pad 15, so that the elastic pad 15 forms a protrusion, and then the ductile iron casting on the elastic pad 15 can be pushed. Thus, by the way of pushing the ductile iron casting by the push block 41 and the elastic pad 15, the movement of the ductile iron casting in the funnel-shaped channel is promoted, and the situation that the ductile iron casting cannot fall normally because it is stuck between the blanking plates 14 is avoided, ensuring the smooth progress of the subsequent feeding work.;

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A spherical surface polishing device for producing ductile iron castings, comprising a workbench (1), characterized in that: A frame (4) is slidably connected to one side of the upper end surface of the workbench (1); a rotating plate (34) is rotatably provided at the middle of the upper end of the frame (4); a fixed plate (53) is fixedly connected to the lower end of the rotating plate (34); a slide groove is radially provided on the fixed plate (53), and a radial rod (39) is slidably connected at the slide groove; a polishing brush (40) is fixedly connected to the lower end of the radial rod (39); a base (6) is fixedly connected to the middle of the upper end surface of the workbench (1); slide rods (7) are slidably connected to both sides of the upper end of the base (6); a lifting plate (9) is fixedly connected to the upper end of the slide rod (7); a support column (20) is fixedly connected to the middle of the upper end surface of the lifting plate (9); a plurality of positioning rods (29) are radially distributed and slidably connected to the upper side of the support column (20); and a rolling feeding mechanism for enabling the ductile casting to be sleeved on the end of the support column (20) is also provided on the workbench (1); The rolling loading mechanism comprises a frame 2 (5) fixedly connected to the upper end surface of the workbench (1), a support ring (10) being fixedly connected to one side of the upper end of the frame 2 (5), a plurality of adjusting rods (13) being radially distributed and slidably connected to the support ring (10), one end of the adjusting rod (13) being fixedly connected to a blanking plate (14), an elastic pad (15) being fixedly connected between two adjacent blanking plates (14), a plurality of the blanking plates (14) and the elastic pads (15) forming a funnel-shaped channel, a fixed block (31) being fixedly connected to one side of the lower end of the blanking plate (14), an adjusting wheel (25) being rotatably provided at one end of the fixed block (31), the adjusting wheel (25) passing through a through hole at the bottom of the blanking plate (14), a sliding rod 2 (23) being fixedly connected to the bottom of the blanking plate (14) on one side, and a baffle (21) being slidably connected to the sliding rod 2 (23).

2. A spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: A motor 1 (2) is fixedly connected to one side of the upper end surface of the workbench (1); a threaded rod 1 (3) is fixedly connected to the output end of the motor 1 (2); both ends of the threaded rod 1 (3) are rotatably arranged on the workbench (1); the threaded rod 1 (3) is threadably connected to a frame 1 (4); an electric push rod (8) is fixedly connected to one side of the base (6); and a piston end of the electric push rod (8) is fixedly connected to the bottom of a lifting plate (9).

3. The spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: A motor four (33) is fixedly connected to the middle of the upper end surface of the frame one (4), and the output end of the motor four (33) is fixedly connected to the rotating plate (34). A threaded rod four (35) is rotatably provided on the upper end of the fixed plate (53), and the threaded rod four (35) is threadedly connected to the threaded sleeve two (36). A plurality of connecting rods three (38) are rotatably provided on the threaded sleeve two (36), and one end of the connecting rod three (38) is rotatably connected to the upper end of the radial rod (39). A motor five (37) is fixedly connected to the middle of the lower end surface of the fixed plate (53), and the output end of the motor five (37) is fixedly connected to one end of the threaded rod four (35).

4. A spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: One end of the adjusting rod (13) is rotatably provided with a connecting rod (12), one end of the connecting rod (12) is rotatably provided with an adjusting ring (11), one side of the adjusting ring (11) is threadedly connected with a threaded rod (16), the lower end of the threaded rod (16) is rotatably provided on a supporting ring (10), one side of the supporting ring (10) is fixedly connected with a motor (17), and the output end of the motor (17) is fixedly connected to one end of the threaded rod (16).

5. The spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: A second cylinder (26) is fixedly connected to one side of the inner cavity of the support column (20); a first threaded sleeve (27) is fixedly connected to the piston end of the second cylinder (26); a plurality of second connecting rods (28) are rotatably provided on the first threaded sleeve (27); one end of the second connecting rod (28) is rotatably connected to one end of a positioning rod (29); a support block (30) is fixedly connected to the lower end of the positioning rod (29); and a pressure sensor (32) is provided on the upper end surface of the support block (30).

6. A spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: A threaded rod three (24) is threadedly connected to one side of the upper end of the baffle plate (21); one end of the threaded rod three (24) is rotatably arranged on the blanking plate (14); a motor three (22) is fixedly connected to one side of the bottom of the blanking plate (14); an output end of the motor three (22) is fixedly connected to one end of the threaded rod three (24); and an upper end surface of the baffle plate (21) is flush with the bottom of the blanking plate (14).

7. A spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: One end of the fixed block (31) is fixedly connected to a motor six (42), and an output end of the motor six (42) is fixedly connected to an adjustment wheel (25).

8. The spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: The blanking plate (14) is also provided with an anti-stuck component 1; The anti-stuck component 1 comprises a slide rod 4 (52) fixedly connected to one side of a blanking plate (14), the slide rod 4 (52) being slidably connected to a threaded block (50), two slide rods 3 (47) being fixedly connected to one side of an upper end surface of the threaded block (50), the slide rod 3 (47) being slidably connected to a push block (41), and the push block (41) being capable of passing through a through hole on one side of the blanking plate (14) and moving at the through hole.

9. A spherical surface polishing device for producing ductile iron castings according to claim 8, characterized in that: One side of the threaded block (50) is threadedly connected to a threaded rod five (51), and both ends of the threaded rod five (51) are rotatably arranged on a blanking plate (14). One side of the blanking plate (14) is fixedly connected to a motor seven (44), and the output end of the motor seven (44) is fixedly connected to one end of the threaded rod five (51). One side of the threaded block (50) is rotatably provided with a gear (45) and an eccentric block (46), and the eccentric block (46) is fitted with the bottom of the push block (41). One side of the blanking plate (14) is fixedly connected to a rack (49), and the gear (45) and the rack (49) are meshed with each other. One side of the slide rod three (47) is sleeved with a spring (48), and the upper end of the spring (48) is fixedly connected to the push block (41), and the lower end is fixedly connected to the threaded block (50).

10. A spherical surface polishing device for producing ductile iron castings according to claim 1, characterized in that: The support ring (10) is also provided with an anti-jamming component 2; The second anti-stuck component comprises a plurality of support rods (18) fixedly connected to an outer circle of the support ring (10), one side of the support rods (18) being fixedly connected to a cylinder (19), a piston end of the cylinder (19) being fixedly connected to a push plate (43), and the push plate (43) being aligned with a middle area of ​​the elastic pad (15).

Citation Information

Patent Citations

  • Spherical polishing device for spheroidal graphite casting production

    CN222493687U

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