An elevator wheel surface finishing device

Abstract

The present application relates to a kind of elevator wheel surface finishing device, it is related to elevator wheel processing technical field, including base and traction sheave, traction sheave is divided into traction sheave A with A column and A ring and traction sheave B with B ring, the upper portion of base is equipped with herringbone recess;Through the meshing of main gear and auxiliary gear round seat driving device operation;Base is equipped with three groups of clamping components, each group contains the connecting block of hydraulic cylinder drive, the rotating clamping piece of clamping traction sheave A is symmetrically equipped on both sides of connecting block, the top fixed clamping piece one of clamping traction sheave B, the clamping piece three, telescopic rod and fixed rod are equipped on the clamping piece one, prevent rotating by fixed rod insertion B ring fixed hole;Auxiliary gear round seat middle is opened with round through slot, herringbone recess and clamping component are all located therein, polishing component is symmetrically installed on auxiliary gear round seat, can be adapted to different traction sheave type, realize the stability and adaptability of wheel groove finishing.

Description

Technical Field

[0001] This invention relates to the field of elevator wheel processing technology, and in particular to an elevator wheel surface finishing device. Background Technology

[0002] Traditional traction wheel processing clamping mechanisms often use a single fixed mode, which is difficult to adapt to different types of traction wheels, resulting in poor equipment versatility. Furthermore, when facing the same type of traction wheel, the size and position distribution of the fixing holes on the surface of the traction wheel are different, leading to incompatible clamping and unstable grinding process.

[0003] Prior art document CN114770254B discloses an elevator wheel surface finishing device and process, including a support frame, a fixing plate, a rotary table, a quick-lock device, and a grinding component. This invention solves the main problems in the current elevator traction wheel processing, such as the presence of burrs, sharp corners, and other metal residues on the edges of the traction wheel after turning, which pose safety risks to operators and can cut the rope, affecting its service life. Furthermore, the current method of fixing the traction wheel by moving an inner diameter chuck outward to abut against the inner wall of the traction disc limits the traction wheel's freedom of movement, lacks stability, and is prone to tilting and shifting during clamping, resulting in significant parallelism errors after secondary clamping.

[0004] In actual use, the above-mentioned device is only suitable for a single type of traction wheel and not for different types of traction wheels. Furthermore, the size and position distribution of the fixing holes on the surface of the traction wheel are different, resulting in incompatible clamping and unstable grinding process. Summary of the Invention

[0005] This invention addresses the technical problems existing in the prior art by providing an elevator wheel surface finishing device. By using clamping component two, clamping component one, and fixing rod of the clamping assembly to effectively clamp different types of traction wheels, it enables the grinding of different types of traction wheels, improving the applicability range while stably achieving the technical effect of finishing and grinding the wheel groove of the traction wheel.

[0006] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: An elevator wheel surface finishing device includes a base and a traction wheel, wherein the traction wheel is divided into a traction wheel A with an A column and an A ring and a traction wheel B with a B ring. The surface of the B ring is provided with a fixing hole in the circumferential direction. A herringbone groove is opened on the upper part of the base. Two mutually meshing main gear and auxiliary gear round seats are rotatably connected on the base. The main gear is driven by a motor. The base is also provided with three sets of clamping components. The clamping components include a hydraulic cylinder for driving the connecting block. The connecting block is provided with a clamping part one for clamping traction wheel A or traction wheel B. The clamping part one is provided with a clamping part three for clamping traction wheel B, a telescopic rod and a fixing rod. The auxiliary gear round seat is provided with a grinding component for grinding the traction wheel groove.

[0007] The central part of the auxiliary gear seat has a through groove, and the herringbone groove is located in the through groove. Three sets of clamping components are located in the herringbone groove. The hydraulic cylinder is fixed in one side of the herringbone groove, and the connecting block is fixed in the output end of the hydraulic cylinder. The second clamp is used to clamp the traction wheel A. The second clamp is symmetrically rotatably connected to both sides of one end of the connecting block. The first clamp is fixed in the upper part of its other end. The surface of the second clamp that contacts the A-pillar is provided with an elastic element to clamp and adapt to the curvature of the A-pillar.

[0008] The clamp three is rotatably connected to the clamp one, the telescopic rod is slidably connected inside the clamp three, and the fixing rod is slidably connected to one end of the telescopic rod; the fixing rod is used to fix the fixing hole on the surface of ring B to prevent the traction wheel B from rotating during the grinding process of the grinding assembly;

[0009] The grinding assembly includes a first shell and a second shell arranged symmetrically. The first shell has a first grinding block on one end face facing the circular groove of the auxiliary gear seat, and the second shell has a second grinding block on one end face opposite to the first grinding block. The two opposing first and second grinding blocks grind together, which improves the grinding efficiency.

[0010] Furthermore, the second clamp includes a connecting belt, one of which has an inverted T-shaped groove; one end of the connecting belt is fixed to another second clamp, and the other end is engaged in the inverted T-shaped groove of the other second clamp; a bladder with an inflation port is also fixed on the connecting belt; by passing the connecting belt around the A-pillar, the bladder is inflated and squeezed to prevent the traction wheel A from shifting upward.

[0011] Furthermore, the end of the first grinding block facing the circular groove of the auxiliary gear seat is connected to an elastic grinding block with a U-shaped groove, which is used to guide large particles of waste through; the second grinding block is connected to a straight auxiliary grinding block on the opposite side of the first grinding block, and the straight auxiliary grinding block is adapted to the elastic grinding block with a U-shaped groove; the two sides of the elastic grinding block and the auxiliary grinding block are arc-shaped, which is used to guide the grinding waste.

[0012] Furthermore, the elastic grinding block has two internal bladders fixed at both ends, and one end of the bladder is equipped with a connecting valve for adjusting the size of the elastic grinding block to fit different sizes of wheel grooves; an electrostatic generator is fixed inside the first shell, and a collection chamber is opened at the lower end of the U-shaped groove of the bladder; a diaphragm is fixed inside the collection chamber, forming an internal cavity through the diaphragm; electrostatic adsorption powder is placed inside the internal cavity, and the material of the electrostatic adsorption powder is polytetrafluoroethylene (PTFE) powder; the electrostatic generator generates static electricity on the electrostatic adsorption powder, attracting the fine and large particles of waste debris produced by grinding (the commonly used materials for traction wheels are ductile iron, cast steel, and alloy steel).

[0013] The beneficial effects of this invention are:

[0014] The clamping components, including clamp 2, clamp 1, and fixing rod, effectively clamp different types of traction wheels, enabling the grinding of different types of traction wheels, thus improving the applicability while stably performing fine grinding on the wheel grooves of the traction wheels. Attached Figure Description

[0015] Figure 1 A three-dimensional structural schematic diagram of an elevator wheel surface finishing device;

[0016] Figure 2 A schematic diagram of the clamping component position of an elevator wheel surface finishing device;

[0017] Figure 3 A schematic diagram of the connecting block structure of an elevator wheel surface finishing device;

[0018] Figure 4 A diagram showing the clamping assembly of an elevator wheel surface finishing device clamping a traction wheel B.

[0019] Figure 5 A schematic diagram of the connecting belt structure of an elevator wheel surface finishing device, embodiment 2;

[0020] Figure 6 A schematic diagram of the capsule structure of an embodiment 2 of an elevator wheel surface finishing device;

[0021] Figure 7 A schematic diagram of the structure of an elevator wheel surface finishing device, embodiment 3;

[0022] Figure 8 A structural diagram of the elastic grinding block in Embodiment 3 of an elevator wheel surface finishing device;

[0023] Figure 9 A structural diagram of the auxiliary grinding block in Embodiment 3 of an elevator wheel surface finishing device;

[0024] Figure 10 A schematic diagram of the second position of the bladder in Embodiment 4 of an elevator wheel surface finishing device;

[0025] Figure 11 A schematic diagram of the collection chamber location in Embodiment 4 of an elevator wheel surface finishing device.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 100. Base; 110. Main gear; 120. Secondary gear round seat; 200. Clamping assembly; 201. Connecting block; 202. Hydraulic cylinder; 203. Clamping part two; 2031. Elastic element; 204. Clamping part one; 205. Clamping part three; 206. Telescopic rod; 207. Fixed rod; 208. Connecting belt; 209. Bag body one; 210. Grinding assembly; 211. First shell; 2111. First grinding block; 2112. Elastic grinding block; 212. Second shell; 2121. Second grinding block; 2122. Auxiliary grinding block; 220. Electrostatic generator; 221. Bag body two; 222. Connecting valve; 223. Collection chamber; 224. Membrane; 2241. Internal cavity; 225. Electrostatic adsorption powder. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0029] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0030] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to make and use the invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the invention can be made without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the invention with unnecessary detail. Therefore, the invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.

[0031] Example 1

[0032] Please see Figures 1 to 4This invention provides an elevator wheel surface finishing device, including a base 100 and a traction wheel. The traction wheel is divided into a traction wheel A with an A column and an A ring, and a traction wheel B with a B ring. The surface of the B ring is provided with a fixing hole in the circumferential direction. A herringbone groove is opened on the upper part of the base 100. Two mutually meshing main gears 110 and secondary gear seats 120 are rotatably connected to the base 100. The main gears 110 are driven by a motor. The base 100 is also provided with three sets of clamping assemblies 200. The clamping assembly 200 includes a hydraulic cylinder 202 that drives the connecting block 201. The connecting block 201 is provided with a clamping member 204 for clamping traction wheel A or traction wheel B. The clamping member 204 is provided with a clamping member 205 for clamping traction wheel B, a telescopic rod 206 and a fixing rod 207. The secondary gear seat 120 is provided with a grinding assembly 210 for grinding the traction wheel groove.

[0033] The auxiliary gear seat 120 has a through groove in the middle, and a herringbone groove is located in the through groove. Three sets of clamping components 200 are located in the herringbone groove. The hydraulic cylinder 202 is fixed in one side of the herringbone groove, and the connecting block 201 is fixed in the output end of the hydraulic cylinder 202. The second clamp 203 is used to clamp the traction wheel A. The second clamp 203 is symmetrically rotated and connected to both sides of one end of the connecting block 201. The first clamp 204 is fixed in the upper part of its other end. The surface of the second clamp 203 that contacts the A-pillar is provided with an elastic element 2031, which is used to clamp and adapt to the curvature of the A-pillar.

[0034] The clamp 3 205 is rotatably connected to the clamp 1 204, the telescopic rod 206 is slidably connected inside the clamp 3 205, and the fixing rod 207 is slidably connected to one end of the telescopic rod 206; the fixing rod 207 is used to fix the fixing hole on the surface of ring B to prevent the traction wheel B from rotating during the grinding process of the grinding assembly 210.

[0035] The grinding assembly 210 includes a first shell 211 and a second shell 212 arranged symmetrically. The first shell 211 has a first grinding block 2111 on one end face facing the circular groove of the auxiliary gear seat 120, and the second shell 212 has a second grinding block 2121 on one end face opposite to the first grinding block 2111. The two opposing first grinding blocks 2111 and second grinding blocks 2121 grind together, which improves the grinding efficiency.

[0036] Specific implementation: When grinding traction wheel A, firstly, extend the hydraulic cylinders 202 of the three sets of clamping components 200 to their maximum distance. Then, pass the A-ring of traction wheel A through clamp 1 204 and place it into the through groove of the auxiliary gear seat 120. Then, retract the hydraulic cylinders 202 to clamp the A-ring with clamp 1 204. Finally, rotate clamp 203 to clamp the A-column of traction wheel A with elastic element 2031. When grinding traction wheel B, similarly, extend the hydraulic cylinders 202 of the three sets of clamping components 200 to their maximum distance, then pass the B-ring of traction wheel B through... The clamp 204 is placed into the through groove of the auxiliary gear seat 120. The hydraulic cylinder 202 retracts to clamp the B ring with the clamp 204. Finally, the clamp 205 is rotated to be flush with the surface of the traction wheel B. The telescopic rod 206 is pulled out from the clamp 205 until the fixing rod 207 can enter the fixing hole on the surface of the B ring. After fixing, the electric motor is started to drive the main gear 110 to rotate. The rotation of the main gear 110 drives the auxiliary gear seat 120 to rotate, so that the grinding assembly 210 rotates to perform fine grinding on the groove of the traction wheel.

[0037] Example 2

[0038] When the A-pillar of the traction sheave A is contaminated with oil, or when the elastic element 2031 and clamping element 204 are contaminated with oil, the traction sheave A will tend to rotate during the grinding process of the grinding assembly 210, and the traction sheave A may shift upwards. This application proposes the following technical solution to address the above-mentioned technical problem:

[0039] Please see Figure 5 and Figure 6 This invention provides an elevator wheel surface finishing device. The clamping member 203 includes a connecting belt 208, one of which has an inverted T-shaped groove. One end of the connecting belt 208 is fixed to another clamping member 203, and the other end is engaged in the inverted T-shaped groove of the other clamping member 203. A bladder 209 with an inflation port is also fixed to the connecting belt 208. The bladder 209 is inflated and compressed by the connecting belt 208 passing around the A-pillar to prevent the traction wheel A from shifting upward.

[0040] The technical solutions described in the embodiments of this application above have at least the following technical effects or advantages:

[0041] By using the connecting belt 208 to bypass the A-pillar, the bladder 209 is inflated and expanded, surrounding and compressing the upper surface of the A-pillar to prevent the traction wheel A from shifting upwards during the grinding process, thus improving the stability of the grinding process.

[0042] Example 3

[0043] When grinding the grooves of the traction sheave, large particles ground by the first grinding block 2111 and the second grinding block 2121 may cause secondary crushing, resulting in indentations inside the grooves. This application proposes the following technical solution to address the above-mentioned technical problem:

[0044] Please see Figures 7 to 8 This invention provides a surface finishing device for elevator wheels. The first grinding block 2111 has an elastic grinding block 2112 with a U-shaped groove at one end facing the circular groove of the auxiliary gear seat 120, which is used to guide large particles of waste through. The auxiliary grinding block 2122 has a straight auxiliary grinding block 2122 on its opposite side to the first grinding block 2111, and the straight auxiliary grinding block 2122 is adapted to the elastic grinding block 2112 with the U-shaped groove. The two sides of the elastic grinding block 2112 and the auxiliary grinding block 2122 are arc-shaped to guide the grinding waste.

[0045] The technical solutions described in the embodiments of this application have at least the following technical effects or advantages:

[0046] During the grinding process, large particles are guided by the arc-shaped side of the elastic grinding block 2112 and slide out from the U-shaped groove of the elastic grinding block 2112. This not only improves the stability of the grinding process, but also prevents large particles from accumulating on the side of the first grinding block 2111 and causing indentations in the wheel groove due to secondary crushing.

[0047] Example 4

[0048] Fine debris generated during grinding tends to accumulate in the wheel groove, potentially affecting the stability and quality of the grinding process. This application addresses the aforementioned technical problem by proposing the following technical solution:

[0049] Please see Figure 9 and Figure 10 This invention provides a device for finishing the surface of an elevator wheel. The elastic grinding block 2112 has two internal bladders 221 fixed at both ends, and one end of each bladder 221 has a connecting valve 222 for adjusting the size of the elastic grinding block 2112 to fit different wheel groove sizes. An electrostatic generator 220 is fixed inside the first shell 211. A collection cavity 223 is opened at the lower end of the U-shaped groove of the bladder 221. A diaphragm 224 is fixed inside the collection cavity 223, forming an internal cavity 2241 within the collection cavity 223. Electrostatic adsorption powder 225, made of polytetrafluoroethylene (PTFE), is placed inside the internal cavity 2241. The electrostatic generator 220 generates static electricity on the electrostatic adsorption powder 225, attracting fine and large particles of waste debris (common materials for traction wheels are ductile iron, cast steel, and alloy steel).

[0050] The technical solutions described in the embodiments of this application have at least the following technical effects or advantages:

[0051] The electrostatic generator 220 generates static electricity on the electrostatically adsorbed powder 225. When fine and large particles of waste debris pass through, they are attracted by static electricity and fall into the collection chamber 223. This improves the stability of the grinding process and prevents waste debris from accumulating and flying around.

[0052] It should be noted that the descriptions of each embodiment in the above embodiments have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0053] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A surface finishing device for elevator wheels, comprising a base (100) and a traction sheave, wherein the traction sheave is divided into a traction sheave A with an A-pillar and an A-ring and a traction sheave B with a B-ring, wherein the surface of the B-ring is provided with a fixing hole in the circumferential direction, characterized in that, The upper part of the base (100) has a herringbone-shaped groove. Two mutually meshing main gears (110) and auxiliary gear seats (120) are rotatably connected to the base (100). The base (100) is provided with three sets of clamping assemblies (200). The clamping assembly (200) includes a hydraulic cylinder (202) that drives the connecting block (201). The connecting block (201) is provided with a clamping part one (204) for clamping traction wheel A or traction wheel B; a clamping part two (203) is used to clamp traction wheel A. The clamping part two (203) is symmetrically rotatably connected to the base. On both sides of one end of the connecting block (201), clamp one (204) is fixed to the upper part of the other end, and clamp two (203) is provided with elastic element (2031) on the surface that contacts the A-pillar. The elastic element (2031) is used to clamp and adapt to the curvature of the A-pillar. The clamp two (203) includes a connecting strip (208), one of which has an inverted T-shaped groove. One end of the connecting strip (208) is fixed to the other clamp two (203), and the other end is engaged in the inverted T-shaped groove of the other clamp two (203). The clamping component 1 (204) is provided with clamping component 3 (205), telescopic rod (206), and fixing rod (207) for clamping the traction wheel B. The grinding component (210) for grinding the traction wheel groove is detachably connected to the auxiliary gear round seat (120) by bolts. The auxiliary gear round seat (120) has a round groove in the middle, and a herringbone groove is located in the round groove. Three sets of clamping components (200) are located in the herringbone groove. The hydraulic cylinder (202) is fixed in one side of the herringbone groove, and the connecting block (201) is fixed in the output end of the hydraulic cylinder (202). The clamp three (205) is rotatably connected to the clamp one (204), the telescopic rod (206) is slidably connected inside the clamp three (205), and the fixing rod (207) is slidably connected to one end of the telescopic rod (206). The fixing rod (207) is used to fix the fixing hole on the surface of ring B.

2. The elevator wheel surface finishing device as described in claim 1, characterized in that, The grinding assembly (210) includes a first shell (211) and a second shell (212) arranged symmetrically. The first shell (211) has a first grinding block (2111) on one end face facing the through groove of the auxiliary gear seat (120), and the second shell (212) has a second grinding block (2121) on one end face opposite to the first grinding block (2111).

3. The elevator wheel surface finishing device as described in claim 1, characterized in that, A bladder (209) with an inflation port is also fixed on the connecting strap (208).

4. The elevator wheel surface finishing device as described in claim 2, characterized in that, The first grinding block (2111) is connected to an elastic grinding block (2112) with a U-shaped groove at one end of the circular groove of the auxiliary gear seat (120).

5. The elevator wheel surface finishing device as described in claim 4, characterized in that, The second grinding block (2121) is connected to the first grinding block (2111) on the opposite side by a straight auxiliary grinding block (2122), and the straight auxiliary grinding block (2122) is adapted to the elastic grinding block (2112) with a U-shaped groove; the two sides of the elastic grinding block (2112) and the auxiliary grinding block (2122) are arc-shaped.

6. The elevator wheel surface finishing device as described in claim 5, characterized in that, The elastic grinding block (2112) has two fixed bladders (221) at its inner ends, and one end of the bladder (221) is provided with a connecting valve (222); an electrostatic generator (220) is fixed inside the first shell (211), and a collection cavity (223) is opened at the lower end of the U-shaped groove of the bladder (221). A diaphragm (224) is fixed inside the collection cavity (223), and the diaphragm (224) forms an inner cavity (2241) inside the collection cavity (223). An electrostatic adsorption powder (225) is placed inside the inner cavity (2241), and the material of the electrostatic adsorption powder (225) is polytetrafluoroethylene (PTFE) powder.

7. The application of the elevator wheel surface finishing device as described in any one of claims 1 to 6 in the field of elevator wheel processing.

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