Magnetic polishing device for bearing retainer

Abstract

The bearing retainer magnetic polishing device comprises a magnetic polishing machine and a material overturning frame located at the front end of the magnetic polishing machine, a collecting groove is formed in the right side of the material overturning frame, and a cellular bearing frame is connected to the material overturning frame through a material overturning mechanism; the material turning mechanism comprises a driving air cylinder, a sliding table, a material turning rod, an arc-shaped top shell, a material turning guide groove and a circular sliding block, an equal dividing mechanism is arranged in the cellular bearing frame and comprises a set of transverse fixing plates and a plurality of vertical adjusting plates, and a collecting box is placed in the collecting groove. The bearing retainer magnetic polishing device has the beneficial effects that the bearing retainers needing magnetic polishing are placed in the lattices, the bearing retainers can be prevented from being collided and damaged in the magnetic polishing process, the latticed bearing frames can be adjusted according to the sizes of the bearing retainers, the overturning mechanism can drive the latticed bearing frames to automatically overturn and discharge, and the bearing retainers are prevented from being damaged. And in cooperation with a collecting box in the collecting groove, metal impurities attached to the surface of the bearing retainer can be washed conveniently, and the magnetic needles can be collected conveniently.

Description

Technical Field

[0001] The present invention relates to the technical field of magnetic polishing, and particularly to a magnetic polishing device for a bearing cage. Background Art

[0002] A bearing cage refers to a bearing part that partially encloses all or part of the rolling elements and moves therewith, used to isolate the rolling elements, and usually also guides and holds the rolling elements in the bearing.

[0003] A magnetic polishing machine is a mechanical device for surface treatment and polishing. It uses the action of magnetic force and magnetic abrasives to remove surface defects such as burrs and poor surface finish during grinding and polishing, thereby achieving the effect of improving surface quality. When performing magnetic polishing on a bearing cage, the rotating magnetic force generated by the magnetic field drives the abrasive material to rub on the surface of the bearing cage to remove burrs and improve the surface finish.

[0004] Currently, during the process of magnetic polishing of bearing cages, generally multiple bearing cages are placed in the polishing cylinder together. During the magnetic polishing process, the bearing cages are prone to collide and be damaged, and after magnetic polishing, metal impurities adhere to the surface of the bearing cages, which need to be taken out for rinsing treatment. Summary of the Invention

[0005] In view of the above defects, the present invention provides a magnetic polishing device for a bearing cage to solve the problem of grid magnetic polishing of bearing cages.

[0006] To achieve the above object, the present invention adopts the following technical solutions: A magnetic polishing device for a bearing cage includes a magnetic polishing machine and a turning frame located at the front end of the magnetic polishing machine. A collection tank is arranged on the right side of the turning frame, and a grid-type bearing frame is connected to the turning frame through a turning mechanism. The turning mechanism includes a driving cylinder horizontally installed on the left side of the bottom of the turning frame. A sliding table is slidably installed on the turning frame, and the bottom of the sliding table is connected to the telescopic end of the driving cylinder. A turning rod is movably inserted into the sliding table, and the right end of the turning rod is connected to the grid-type bearing frame. An arc-shaped top shell is installed on the top of the turning frame, and a turning guide groove is opened in the arc-shaped top shell. The left end of the turning rod is slidably installed in the turning guide groove through a circular slider. An equalizing mechanism is arranged in the grid-type bearing frame. The equalizing mechanism includes a group of horizontal fixing plates and several vertical adjusting plates installed in the grid-type bearing frame. A collection box is placed in the collection tank.

[0007] Further, a strip-shaped hole is opened on the turning frame. The telescopic end of the driving cylinder is connected to the sliding table through a connecting plate, and the connecting plate is located in the strip-shaped hole.

[0008] Further, a group of side plates are installed on both sides of the rear end of the partitioned bearing frame. A group of fixed round rods are installed between the group of side plates. A number of adjusting plates are movably sleeved on the group of fixed round rods. The number of adjusting plates are arranged at equal intervals, and the front ends of the number of adjusting plates are respectively connected to the corresponding vertical adjusting plates.

[0009] Further, a servo cylinder is horizontally installed on the right side plate. The telescopic end of the servo cylinder is connected to the right adjusting plate.

[0010] Further, the tops of the number of adjusting plates are connected by a diamond-shaped telescopic frame, and the left end of the diamond-shaped telescopic frame is fixed on the left side plate.

[0011] Further, a number of notches corresponding to a group of horizontal fixing plates are respectively formed on the number of vertical adjusting plates.

[0012] Further, a partition is installed in the collection box. A number of sieve-shaped holes are evenly formed on the partition, and a number of water seepage holes are evenly formed on the outer surface of the bottom of the collection box.

[0013] Further, a group of bottom covers are hinged to the bottom of the collection box. A group of electric push rods are hinged to both sides of the collection box, and the telescopic ends of the group of electric push rods are respectively hinged to the rear ends of the corresponding bottom covers.

[0014] Further, a group of lifting rings are installed on both sides of the upper end of the collection box.

[0015] The present invention provides a magnetic polishing device for a bearing cage, which has the following beneficial effects. By providing an equal division mechanism in the partitioned bearing frame, the bearing cages to be magnetically polished are placed in partitions, which can prevent the bearing cages from being damaged by collision during the magnetic polishing process; the turning mechanism drives the partitioned bearing frame to first separate from the table surface of the magnetic polishing machine by the turning rod, and then turns 180° for turning. The turned bearing cages fall into the collection box in the collection tank, which is convenient for flushing the metal impurities attached to the surface and improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of a magnetic polishing device for a bearing cage according to the present invention.

[0017] Figure 2 It is a schematic diagram of the magnetic polishing machine according to the present invention.

[0018] Figure 3 It is a schematic diagram of the turning mechanism of the present invention.

[0019] Figure 4 It is a front view of the turning frame according to the present invention.

[0020] Figure 5 It is a side view of the arc-shaped top shell according to the present invention.

[0021] Figure 6 This is the bottom view of the arc-shaped top shell of the present invention.

[0022] Figure 7 This is a schematic diagram of the vertical adjustment plate of the present invention.

[0023] Figure 8 This is a schematic diagram of the turnover of the grid-type bearing frame of the present invention.

[0024] Figure 9 This is a cross-sectional view of the collection tank of the present invention.

[0025] Figure 10 This is a schematic diagram of the partition of the present invention.

[0026] Figure 11 This is a schematic diagram of a group of bottom covers of the present invention being opened.

[0027] In the figure: 1, magnetic polishing machine; 2, turnover rack; 3, collection tank; 4, grid-type bearing frame; 5, driving cylinder; 6, sliding table; 7, turnover rod; 8, arc-shaped top shell; 9, turnover guide groove; 10, circular slider; 11, horizontal fixing plate; 12, vertical adjustment plate; 13, collection box; 14, strip-shaped hole; 15, connecting plate; 16, side plate; 17, fixed round rod; 18, adjustment plate; 19, servo cylinder; 20, diamond telescopic frame; 21, notch; 22, partition; 23, sieve-shaped hole; 24, water seepage hole; 25, bottom cover; 26, electric push rod; 27, lifting ring. Detailed implementation mode

[0028] The present invention will be specifically described below in conjunction with the accompanying drawings, as Figures 1-11 shown: A magnetic polishing device for a bearing cage includes a magnetic polishing machine 1 and a turnover rack 2 located at the front end of the magnetic polishing machine 1. A table corresponding to the grid-type bearing frame 4 is provided on the magnetic polishing machine 1. A collection tank 3 is arranged on the right side of the turnover rack 2. The turnover rack 2 is connected with a grid-type bearing frame 4 through a turnover mechanism; the turnover mechanism includes a driving cylinder 5 horizontally installed on the left side of the bottom of the turnover rack 2. A sliding table 6 is slidably installed on the turnover rack 2, and the bottom of the sliding table 6 is connected with the telescopic end of the driving cylinder 5. A turnover rod 7 is movably inserted on the sliding table 6 through a fastening bearing. The right end of the turnover rod 7 is connected with the grid-type bearing frame 4. An arc-shaped top shell 8 is installed on the top of the turnover rack 2. A turnover guide groove 9 is opened in the arc-shaped top shell 8. The left end of the turnover rod 7 is slidably installed in the turnover guide groove 9 through a circular slider 10, as Figure 5 and Figure 6 shown. The turnover guide groove 9 is used to guide the turnover rod 7. When the sliding table 6 moves to the right, the turnover rod 7 drives the grid-type bearing frame 4 to first move horizontally away from the table of the magnetic polishing machine 1, and then turn 180° to achieve automatic turnover.

[0029] The divided carrying frame 4 is provided with an equal division mechanism. The equal division mechanism includes a group of horizontal fixing plates 11 and several vertical adjusting plates 12 installed in the divided carrying frame 4. By placing the bearing cages to be magnetically polished in a divided manner, it is possible to prevent the bearing cages from being damaged by collision during the magnetic polishing process.

[0030] A collection box 13 is placed in the collection tank 3. After the bearing cage is turned over, it falls into the collection box in the collection tank, which is convenient for flushing the metal impurities attached to the surface.

[0031] The turning frame 2 is provided with a strip-shaped hole 14. The telescopic end of the driving cylinder 5 is connected to the sliding table 6 through a connecting plate 15, and the connecting plate 15 is located in the strip-shaped hole 14, which facilitates the movement of the sliding table 6 on the turning frame 2.

[0032] A group of side plates 16 are installed on both sides of the rear end of the divided carrying frame 4. A group of fixed round rods 17 are installed between the group of side plates 16. A number of adjusting plates 18 are movably sleeved on the group of fixed round rods 17. The number of adjusting plates 18 are arranged at equal intervals, and the front ends of the number of adjusting plates 18 are respectively connected to the corresponding vertical adjusting plates 12; a servo cylinder 19 is horizontally installed on the right side plate 16, and the telescopic end of the servo cylinder 19 is connected to the right adjusting plate 18; the tops of the number of adjusting plates 18 are connected through a diamond-shaped telescopic frame 20, and the left end of the diamond-shaped telescopic frame 20 is fixed on the left side plate 16. As Figure 3 shown, when the servo cylinder 19 expands and contracts, it can drive a number of vertical adjusting plates 12 to be adjusted at equal intervals through the right adjusting plate 18 and the diamond-shaped telescopic frame 20, so that the divided carrying frame 4 can be adjusted according to the size of the bearing cage; A number of vertical adjusting plates 12 are respectively provided with notches 21 corresponding to a group of horizontal fixing plates 11. As Figure 7 shown, it is convenient for the vertical adjusting plates 12 to move and for the divided carrying frame 4 to be divided.

[0033] A partition 22 is installed in the collection box 3. A number of sieve-shaped holes 23 are evenly opened on the partition 22, and a number of water seepage holes 24 are evenly opened on the outer surface of the bottom of the collection box 3. A group of bottom covers 25 are hinged to the bottom of the collection box 3. A group of electric push rods 26 are hinged to both sides of the collection box 3, and the telescopic ends of the group of electric push rods 26 are respectively hinged to the rear ends of the corresponding bottom covers 25. A group of hanging rings 27 are installed on both sides of the upper end of the collection box 3. As Figure 9 — Figure 11As shown, the turned-over bearing cage falls into the collection box 13 in the collection tank 3. The sieve-shaped holes 23 on the partition plate 22 are used to filter the polishing liquid and magnetic needles. The bearing cage falls on the partition plate 22, which is convenient for flushing the metal impurities attached to the surface. The water seepage holes 24 are used to drain the polishing liquid. The magnetic needles fall on the bottom of the collection box 13. The collection box 13 is lifted out by an external overhead crane. The telescopic ends of a group of electric push rods 26 contract, driving a group of bottom covers 25 to open automatically, facilitating the recovery of the magnetic needles.

[0034] Working principle of this implementation scheme: The electrical equipment used in this device is controlled by an external controller. The initial position of the grid-shaped bearing frame 4 is on the table surface of the magnetic polishing machine 1; During equal division: First, the user adjusts the grid-shaped bearing frame 4 according to the size of the bearing cage. The servo cylinder 19 expands and contracts, and can drive a number of adjusting plates 18 to be adjusted equidistantly through the right adjusting plate 18 and the diamond-shaped telescopic frame 20. A number of adjusting plates 18 drive a number of vertical adjusting plates 12 to cooperate with a group of horizontal fixing plates 11 to realize the slot adjustment of the grid-shaped bearing frame 4. The bearing cages that need magnetic polishing are respectively placed in the equally divided slots in the grid-shaped bearing frame 4, and appropriate amounts of magnetic needles and polishing agents are respectively added. Since a group of horizontal fixing plates 11 are fixedly arranged, the grid-shaped bearing frame 4 can be maximally equally divided into a number of square slots. By placing the bearing cages that need magnetic polishing in a grid pattern, it can prevent the bearing cages from colliding and being damaged during the magnetic polishing process, and the size of the slots can be adjusted, with higher applicability; During turning: After the magnetic polishing of the bearing cage is completed, the telescopic end of the driving cylinder 5 extends. Through the connecting plate 15, it drives the sliding table 6 to move to the right. The turning guide groove 9 is used to guide the turning rod 7. When the sliding table 6 moves to the right, first, the turning rod 7 drives the grid-shaped bearing frame 4 to move horizontally away from the table surface of the magnetic polishing machine 1. Then, through the turning guide groove 9, it realizes a 180° flip to achieve automatic turning. The turned-over bearing cage falls into the collection box 13 in the collection tank 3. Then, the telescopic end of the driving cylinder 5 contracts, driving the grid-shaped bearing frame 4 to reset; During collection: The turned-over bearing cage falls into the collection box 13 in the collection tank 3. The sieve-shaped holes 23 on the partition plate 22 are used to filter the polishing liquid and magnetic needles. The bearing cage falls on the partition plate 22, which is convenient for flushing the metal impurities attached to the surface. The water seepage holes 24 are used to drain the polishing liquid. The magnetic needles fall on the bottom of the collection box 13. The collection box 13 is lifted out by an external overhead crane. The telescopic ends of a group of electric push rods 26 contract, driving a group of bottom covers 25 to open automatically, facilitating the recovery of the magnetic needles.

[0035] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made by those skilled in the art to some parts thereof all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A magnetic polishing device for a bearing cage, comprising a magnetic polishing machine (1) and a material turning rack (2) located at the front end of the magnetic polishing machine (1). A collection tank (3) is arranged on the right side of the material turning rack (2), and it is characterized in that, A grid-type carrier frame (4) is connected to the material turning frame (2) through a material turning mechanism; The material turning mechanism includes a driving cylinder (5) horizontally installed on the left side of the bottom of the material turning frame (2). A sliding table (6) is slidably installed on the material turning frame (2), and the bottom of the sliding table (6) is connected to the telescopic end of the driving cylinder (5). A material turning rod (7) is movably inserted on the sliding table (6), and the right end of the material turning rod (7) is connected to the grid-type carrier frame (4). An arc-shaped top shell (8) is installed on the top of the material turning frame (2), and a material turning guide groove (9) is opened in the arc-shaped top shell (8). The left end of the material turning rod (7) is slidably installed in the material turning guide groove (9) through a circular slider (10); An equalizing mechanism is provided in the grid-type carrier frame (4). The equalizing mechanism includes a group of horizontal fixing plates (11) and a plurality of vertical adjusting plates (12) installed in the grid-type carrier frame (4); A collection box (13) is placed in the collection tank (3).

2. The magnetic polishing device for a bearing cage according to claim 1, characterized in that, A strip-shaped hole (14) is opened on the material turning frame (2). The telescopic end of the driving cylinder (5) is connected to the sliding table (6) through a connecting plate (15), and the connecting plate (15) is located in the strip-shaped hole (14).

3. The magnetic polishing device for a bearing cage according to claim 1, characterized in that, A group of side plates (16) are installed on both sides of the rear end of the grid-type carrier frame (4). A group of fixed round rods (17) are installed between the group of side plates (16). A plurality of adjusting plates (18) are movably sleeved on the group of fixed round rods (17). The plurality of adjusting plates (18) are arranged at equal intervals, and the front ends of the plurality of adjusting plates (18) are respectively connected to the corresponding vertical adjusting plates (12).

4. The magnetic polishing device for a bearing cage according to claim 3, wherein A servo cylinder (19) is horizontally installed on the right side plate (16). The telescopic end of the servo cylinder (19) is connected to the right side adjusting plate (18).

5. The magnetic polishing device for a bearing cage according to claim 3, wherein, The tops of the plurality of adjusting plates (18) are connected through a diamond-shaped telescopic frame (20), and the left end of the diamond-shaped telescopic frame (20) is fixed on the left side plate (16).

6. The magnetic polishing device for a bearing cage according to claim 1, wherein, A notch (21) corresponding to the group of horizontal fixing plates (11) is respectively opened on the plurality of vertical adjusting plates (12).

7. A magnetic polishing device for a bearing cage according to claim 1, characterized in that, A partition plate (22) is installed in the collection box (3). A plurality of sieve-shaped holes (23) are evenly opened on the partition plate (22), and a plurality of water seepage holes (24) are evenly opened on the outer surface of the bottom of the collection box (3).

8. A magnetic polishing device for a bearing cage according to claim 1, characterized in that, A group of bottom covers (25) are hinged to the bottom of the collection box (3). A group of electric push rods (26) are hinged to both sides of the collection box (3), and the telescopic ends of the group of electric push rods (26) are respectively hinged to the rear ends of the corresponding bottom covers (25).

9. The magnetic polishing device for a bearing cage according to claim 1, wherein, A group of lifting rings (27) are installed on both sides of the upper end of the collection box (3).

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