Floating type power head for artificial stone plate processing
Through the nested cylinders and non-coaxial drive mechanism of floating power heads, multi-directional composite processing of artificial stone slabs and efficient grinding and cutting terminal replacement are achieved, solving the problems of limited motion dimensions and structural interference in the prior art, and improving processing efficiency and accuracy.
Patent Information
- Application Number
- CN202510643722.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-07-04
AI Technical Summary
The existing artificial stone slab power heads have problems such as limited movement dimensions, inefficient replacement of grinding and cutting terminals and structural interference, making it difficult to achieve multi-directional composite motion and efficient replacement of grinding and cutting terminals.
The floating power head design adopts axial floating and rotational movement of the grinding terminal through nesting cylinders and non-coaxial drive mechanisms, and automatically disassemble and install the grinding terminal using air pressure and return spring.
It breaks through the limitations of the motion dimension, realizes multi-directional composite machining, improves the efficiency of grinding and cutting terminal replacement, reduces equipment downtime, eliminates structural interference risks, and improves processing flexibility and accuracy.
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Figure CN120245213A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of post - processing of artificial stone plates, and particularly to a floating power head for processing artificial stone plates. Background Art
[0002] In the field of stone processing, especially in the post - processing technology of artificial stone countertops such as kitchen washbasins, it is often necessary to open a variety of functional holes and grooves inside the plates, including basin holes for embedding washbasins, stove holes for installing gas stoves, faucet holes for fixing faucets, etc. In addition, it is also necessary to carry out fine processing on the outer edge of the plate according to design requirements, such as cutting curves, oblique lines or irregular contours required for special - shaped countertops. To ensure a smooth transition between the notch edge and the installation components (such as washbasins), it is also necessary to perform rounding or chamfering on the edge of the basin hole or stove hole. During processing, the artificial stone plate is usually horizontally fixed on the workbench, and the power head completes the cutting operation according to the preset path and size.
[0003] The current mainstream driving schemes mostly adopt multi - degree - of - freedom robotic arms or XYZ three - dimensional linear driving systems, and their mechanical structures are based on gantry frames, column - beam combinations or slide - rail - slide - rail units, which belong to the general technologies in the industry. However, the existing technologies have the following limitations:
[0004] (1) Limited motion dimensions: The driving mechanism only supports linear motion in a single direction. For example, when processing a rectangular basin hole, the power head needs to move alternately in the horizontal or vertical direction and cannot achieve multi - direction composite motion;
[0005] (2) Inefficient replacement of the grinding and cutting terminal: The grinding and cutting terminals (such as cutting tool heads, grinding heads) carried by the power head need to be manually disassembled and replaced, which is difficult to meet the requirements of multi - process continuous processing;
[0006] (3) Prominent structural interference problems: When performing internal decoration operations on basin holes / stove holes, the large size of the power head directly affects the moving range. Most existing power heads use three - jaw chucks to cooperate with universal interfaces to fix the grinding and cutting terminals, and the driving motor is coaxially designed with the power head shaft, resulting in redundant overall axial dimensions and restricting the operation flexibility in narrow spaces. Summary of the Invention
[0007] The purpose of the present invention is to provide a floating power head for processing artificial stone plates, so as to solve the technical problems of limited motion dimensions, inefficient replacement of the grinding and cutting terminal, and prominent structural interference problems existing in the existing power heads for artificial stone plates.
[0008] To achieve this purpose, the present invention adopts the following technical solutions:
[0009] A floating power head for processing artificial stone plates includes a mounting base, a terminal driving mechanism, a nested cylinder and a grinding and cutting terminal;
[0010] The mounting seat is provided with the terminal drive mechanism, and the terminal drive mechanism drives the grinding and cutting terminal to rotate for processing in a non-coaxial driving form;
[0011] The nested cylinder comprises an outer shell, an inner shell and an output shaft;
[0012] The outer shell is connected with a floating air pipe, and the floating air pipe drives the inner shell and the output shaft to float along the axial direction of the outer shell in a pneumatic expansion and contraction manner by ventilating or collecting air to the outer shell;
[0013] The inner shell is connected with a replacement air pipe, and the replacement air pipe drives the output shaft to realize the disassembly or installation of the grinding and cutting terminal by ventilating or collecting air to the inner shell and combining with the action of the return spring.
[0014] Preferably, the housing comprises a cylinder sleeve and a seal;
[0015] The cylinder sleeve is fixedly mounted on the mounting seat, the cylinder sleeve is sleeved on the outside of the inner shell, and an air-containing space is left between the inner wall of the cylinder sleeve and the outside of the inner shell, the outer side of the inner shell is provided with the sealing member in the air-containing space along its circumference, and the sealing member divides the air-containing space into a first air-containing cavity and a second air-containing cavity;
[0016] The cylinder liner is provided with the floating air pipe which is connected with the first air chamber and the second air chamber respectively. The two floating air pipes are used to ventilate or collect air to the first air chamber and the second air chamber respectively, so as to push the inner shell and the output shaft to move along the axial direction of the cylinder liner in a pneumatic expansion and contraction form, thereby realizing the floating of the inner shell and the output shaft in the axial direction.
[0017] Preferably, the inner shell includes a mounting barrel and a cylinder;
[0018] The installation cylinder comprises an outer sleeve and an inner sleeve;
[0019] The output shaft includes a mounting push rod and a piston push rod;
[0020] The outer sleeve is sleeved on the outside of the inner sleeve, the inner sleeve is movably provided with the mounting push rod, the outer sleeve, the inner sleeve and the mounting push rod are coaxially rotatable, and the inner sleeve and the mounting push rod can both axially move relative to the outer sleeve, and the mounting push rod can axially move relative to the inner sleeve;
[0021] The cylinder barrel and the inner sleeve are connected by a transmission structure, the cylinder sleeve is sleeved on the outside of the cylinder barrel, the cylinder barrel can move axially relative to the cylinder sleeve, and combined with the transmission effect of the transmission structure, the inner sleeve and the mounting push rod can move axially relative to the outer sleeve;
[0022] The piston ejector rod is movably installed inside the cylinder barrel. The piston ejector rod can axially move relative to the cylinder barrel. The piston ejector rod and the installation ejector rod are coaxially arranged, and return springs are installed on the circumferences of both the piston ejector rod and the installation ejector rod;
[0023] One end of the cylinder barrel away from the inner sleeve is hermetically connected to a cylinder rear cover. A replacement air chamber is provided between the inside of the cylinder rear cover and the installation ejector rod, and the replacement air chamber communicates with the replacement air pipe;
[0024] The replacement air pipe is used to ventilate or collect air from the replacement air chamber. In a pneumatic driving form, it sequentially pushes or withdraws the piston ejector rod and the installation ejector rod, and combined with the action of the return spring, it realizes the disassembly or installation of the grinding and cutting terminal.
[0025] Preferably, a first limiting portion protrudes from the middle end inside the inner sleeve, and a second limiting portion protrudes from the outer peripheral surface of the installation ejector rod. The first limiting portion is close to the outer shell, and the second limiting portion is far from the outer shell;
[0026] When the inner sleeve moves towards the end away from the outer shell, the first limiting portion and the second limiting portion are in contact with each other, causing the inner sleeve and the installation ejector rod to move together;
[0027] When the installation ejector rod moves towards the end away from the outer shell, the first limiting portion and the second limiting portion move away from each other, causing the installation ejector rod to move independently.
[0028] Preferably, the transmission structure includes a transmission cylinder body and a ball bearing;
[0029] The transmission cylinder body is sleeved outside the piston ejector rod, and the transmission cylinder body is not connected to the piston ejector rod. The piston ejector rod can axially move relative to the transmission cylinder body;
[0030] One end of the transmission cylinder body abuts against the inner sleeve, and the transmission cylinder body and the inner sleeve are coaxially rotatably arranged;
[0031] A partition portion protrudes from the middle end inside the cylinder barrel, and there is a moving gap between the other end of the transmission cylinder body and the partition portion;
[0032] A buffer sliding chamber is formed by enclosing the inner wall of the outer sleeve, the inner sleeve, the transmission cylinder body, and the partition portion. The buffer sliding chamber is provided with the ball bearing. The ball bearing is sleeved outside the transmission cylinder body, and the inside of the ball bearing is connected to the transmission cylinder body, and the inside of the ball bearing is connected to the cylinder barrel.
[0033] Preferably, a first buffer air chamber is left between one side of the partition portion close to the rear end of the piston ejector rod and the piston ejector rod, and the reset spring is arranged in the first buffer air chamber.
[0034] Preferably, a plurality of slide rails are arranged inside the outer sleeve along the circumferential direction thereof, and the plurality of slide rails are all arranged along the axial direction of the outer sleeve;
[0035] A plurality of sliding blocks are formed on the outer part of the inner sleeve protruding along the circumferential direction thereof, and the plurality of sliding blocks are connected to the plurality of slide rails in one-to-one correspondence.
[0036] Preferably, a top sleeve is installed at one end of the piston ejector rod close to the installation ejector rod;
[0037] A second buffer air chamber is formed between one side of the first limiting portion close to the top sleeve and the top sleeve, and the reset spring is arranged in the second buffer air chamber.
[0038] Preferably, a plurality of clamping jaws are installed at one end of the installation ejector rod away from the piston ejector rod, the plurality of clamping jaws are installed inside the inner sleeve in a telescopically openable and closable manner, and an inclined surface matching the plurality of clamping jaws is arranged on the circumferential surface inside the inner shell.
[0039] Preferably, the terminal driving mechanism includes a terminal driving motor, a belt and a pulley;
[0040] Pulley wheels are installed on the driving shaft of the terminal driving motor and the outside of the nested cylinder, a main bearing is installed between the outside of the nested cylinder and the mounting seat, the belt is sleeved on the outer wheel surfaces of the two pulley wheels, and the terminal driving motor is used to drive the nested cylinder to rotate on the mounting seat.
[0041] One of the above technical solutions has the following beneficial effects:
[0042] 1. Break through the limitation of motion dimension and realize composite machining: The traditional driving mechanism only supports linear motion in a single direction, while this solution endows the grinding and cutting terminal with axial self-adaptive ability. Combining the rotation transmission of the terminal driving mechanism and the grinding and cutting terminal, higher-precision machining of rectangular, special-shaped holes and grooves, and curved surfaces can be completed. For example, in the high-precision machining of basin holes, the grinding and cutting terminal can, on the basis of a multi-degree-of-freedom robotic arm or an XYZ three-dimensional linear driving system, fine-tune the axial feed depth through the outer shell to avoid the motion blind area caused by the too large size of the power head in the traditional solution.
[0043] 2. High-efficiency tool change, supporting multi-process integration: By utilizing the combined effect of air pressure and return springs, the tool change time of the grinding and cutting terminal is significantly shortened, remarkably improving the processing efficiency. At the same time, the same power head can be adapted to various grinding and cutting terminals such as cutting, grinding, and chamfering, meeting the full-process requirements of tabletop hole opening, edge trimming, surface polishing, etc., and reducing the equipment downtime.
[0044] 3. Compact structure, eliminating interference risks: The terminal drive mechanism and the grinding and cutting terminal are driven in a non-coaxial drive form to form a non-coaxial layout. Compared with the traditional coaxial motor design, the overall axial dimension is significantly reduced. Moreover, the axial micro-floating of the outer shell further compresses the axial space requirement for tool operation, enabling the grinding and cutting terminal to perform high-precision finishing processing on the internal area of the basin hole / furnace hole. Brief Description of the Drawings
[0045] Figure 1 is a schematic structural diagram of a floating power head for artificial stone plate processing according to the present invention;
[0046] Figure 2 is a schematic cross-sectional view of a floating power head for artificial stone plate processing according to the present invention;
[0047] Figure 3 is a schematic cross-sectional view of a nested cylinder in a floating power head for artificial stone plate processing according to the present invention;
[0048] Figure 4 is Figure 3 a partial enlarged view of part A in
[0049] Figure 5 is Figure 3 a partial enlarged view of part B in
[0050] In the drawings: mounting seat 1, terminal drive mechanism 2, terminal drive motor 21, belt 22, pulley 23, inner shell 3, buffer sliding cavity 30, mounting cylinder 31, outer sleeve 311, inner sleeve 312, first limiting part 313, slide rail 314, slider 315, cylinder barrel 32, dividing part 321, transmission structure 33, transmission cylinder 331, ball bearing 332, cylinder rear cover 34, replacement air cavity 35, outer shell 4, cylinder liner 41, seal 42, first air storage cavity 43, second air storage cavity 44, grinding and cutting terminal 5, output shaft 6, mounting ejector rod 61, second limiting part 611, piston ejector rod 62, floating air pipe 7, replacement air pipe 8, return spring 9, top sleeve 10, clamping jaw 11, main bearing 12. Detailed Embodiments
[0051] The technical solutions of the present invention will be further described below in conjunction with the drawings and through specific embodiments.
[0052] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0053] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, the meaning of "a plurality of" is two or more.
[0054] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0055] A floating power head for artificial stone plate processing, comprising a mounting base 1, a terminal drive mechanism 2, a nested cylinder and a grinding and cutting terminal 5;
[0056] The mounting base 1 is provided with the terminal drive mechanism 2, and the terminal drive mechanism 2 drives the grinding and cutting terminal 5 to rotate self - sufficiently for processing in a non - coaxial drive form;
[0057] The nested cylinder includes an outer shell 4, an inner shell 3 and an output shaft 6;
[0058] A floating air pipe 7 is communicated inside the outer shell 4, and the floating air pipe 7 drives the inner shell 3 and the output shaft 6 to float along the axial direction of the outer shell 4 in a pneumatic retracting and extending form by supplying or withdrawing air to the outer shell 4;
[0059] A replacement air pipe 8 is communicated inside the inner shell 3, and the replacement air pipe 8 drives the output shaft 6 to realize the disassembly or installation of the grinding and cutting terminal 5 by supplying or withdrawing air to the inner shell 3 and combining the action of a return spring 9.
[0060] As Figure 1-2As shown in the figure, through the unique design of the nested cylinder, the floating power head realizes the floating function of the power head in the axial direction. The floating air pipe 7 drives the inner shell 3 and the output shaft 6 to perform floating motion along the axial direction in the form of pneumatic retraction and extension. The combination of this floating function and the rotation motion of the terminal drive mechanism enables the power head to achieve multi-directional composite motion during the processing of artificial stone plates. For example, when processing a rectangular basin hole, the power head can not only achieve large-scale linear motion in the horizontal or vertical direction by installing the mounting seat 1 on a multi-degree-of-freedom robotic arm or an XYZ three-dimensional linear drive system, but also perform small-scale floating adjustment in the axial direction, so as to better perform fine processing on the plate, breaking through the limitation that the traditional drive mechanism only supports linear motion in a single direction.
[0061] At the same time, the replacement air pipe 8 inside the inner shell 3 realizes the automatic disassembly or installation of the grinding and cutting terminal through ventilation or air intake, combined with the action of the return spring 9. When the grinding and cutting terminal needs to be replaced, the replacement air pipe 8 is ventilated, overcoming the elastic force of the return spring 9, driving the output shaft 6 to act, and separating the grinding and cutting terminal from the power head; after the replacement is completed, the replacement air pipe 8 takes in air, and under the action of the return spring 9, the output shaft 6 resets, firmly installing the new grinding and cutting terminal on the power head. This process reduces manual intervention, greatly improves the efficiency of replacing the grinding and cutting terminal, and meets the requirements of multi-process continuous processing.
[0062] Furthermore, the terminal drive mechanism adopts a non-coaxial drive form, such as the form of a motor, a belt, and a pulley to drive the grinding and cutting terminal to rotate. This design makes the drive shaft of the terminal drive mechanism and the rotating shaft of the power head not in the same horizontal plane, forming a non-coaxial layout, effectively reducing the overall axial dimension of the power head. When performing internal decoration operations on the basin hole / furnace hole, the smaller power head size can move flexibly in a narrow space, avoiding structural interference problems and improving operation flexibility.
[0063] In summary, one technical solution in this technical solution has the following beneficial effects:
[0064] 1. Break through the limitation of motion dimensions and achieve composite processing: The traditional drive mechanism only supports linear motion in a single direction, while this solution endows the grinding and cutting terminal 5 with axial self-adaptive ability. Combined with the rotational transmission of the terminal drive mechanism 2 and the grinding and cutting terminal 5, higher-precision processing of rectangular, special-shaped holes and grooves, and curved surfaces can be completed. For example, in the high-precision processing of basin holes, the grinding and cutting terminal 5 can, on the basis of a multi-degree-of-freedom robotic arm or an XYZ three-dimensional linear drive system, fine-tune the axial feed depth through the outer shell 4, avoiding the motion blind area caused by the too large size of the power head in the traditional solution.
[0065] 2. High-efficiency tool change, supporting multi-process integration: By utilizing the combined action of air pressure and the return spring 9, the replacement time of the grinding and cutting terminal 5 is significantly shortened, remarkably improving the processing efficiency. Meanwhile, the same power head can be adapted to various grinding and cutting terminals 5 such as cutting, grinding, and chamfering, meeting the full-process requirements of table hole opening, edge trimming, surface polishing, etc., and reducing the equipment downtime.
[0066] 3. Compact structure, eliminating interference risks: The terminal drive mechanism 2 and the grinding and cutting terminal 5 are driven in a non-coaxial drive form, forming a non-coaxial layout. Compared with the traditional coaxial motor design, the overall axial dimension is significantly reduced. Moreover, the axial micro-floating of the outer shell 4 further compresses the axial space requirement for the tool operation, enabling the grinding and cutting terminal 5 to perform high-precision finishing processing on the inner area of the basin hole / furnace hole.
[0067] Further description, the outer shell 4 includes a cylinder liner 41 and a seal 42;
[0068] The cylinder liner 41 is fixedly installed on the mounting seat 1. The cylinder liner 41 is sleeved outside the inner shell 3, and there is an air storage space between the inner wall of the cylinder liner 41 and the outside of the inner shell 3. The seal 42 is arranged in the air storage space along the circumference of the inner shell 3 outside the cylinder barrel 32. The seal 42 divides the air storage space into a first air storage chamber 43 and a second air storage chamber 44;
[0069] The cylinder liner 41 is provided with the floating air pipes 7 respectively communicating with the first air storage chamber 43 and the second air storage chamber 44. The two floating air pipes 7 are respectively used for ventilating or deflating the first air storage chamber 43 and the second air storage chamber 44, and pushing the inner shell 3 and the output shaft 6 to move axially along the cylinder liner 41 in a pneumatic retracting and extending form, realizing the axial floating of the inner shell 3 and the output shaft 6.
[0070] The outer shell 4 realizes the axial self-adaptive floating of the grinding and cutting terminal 5 through the linkage of double-chamber air pressure drive and the seal 42. The specific process is as follows:
[0071] As Figure 5 shown, when the floating air pipe 7 communicating with the first air storage chamber 43 ventilates it, and the floating air pipe 7 communicating with the second air storage chamber 44 deflates it, the gas pressure pushes the seal 42 to move along the inner wall of the cylinder liner 41 towards the second air storage chamber 44, compressing the volume of the second air storage chamber 44; when the floating air pipe 7 communicating with the second air storage chamber 44 ventilates it, and the floating air pipe 7 communicating with the first air storage chamber 43 deflates it, the gas pressure pushes the seal 42 to move along the inner wall of the cylinder liner 41 towards the first air storage chamber 43, compressing the volume of the first air storage chamber 43. The movement of the seal 42 forces the connected inner shell 3 and output shaft 6 to move axially relative to the cylinder liner 41. Meanwhile, the axial displacement range of the grinding and cutting terminal 5 connected to the output shaft 6 can be accurately controlled by controlling the air pressure range of the two floating air pipes 7.
[0072] To further illustrate, the inner shell 3 includes a mounting barrel 31 and a cylinder 32;
[0073] The installation cylinder 31 includes an outer sleeve 311 and an inner sleeve 312;
[0074] The output shaft 6 includes a mounting push rod 61 and a piston push rod 62;
[0075] The outer sleeve 311 is sleeved on the outside of the inner sleeve 312, and the mounting push rod 61 is movably installed inside the inner sleeve 312. The outer sleeve 311, the inner sleeve 312 and the mounting push rod 61 are coaxially rotatable, and the inner sleeve 312 and the mounting push rod 61 can both move axially relative to the outer sleeve 311, and the mounting push rod 61 can move axially relative to the inner sleeve 312.
[0076] The cylinder barrel 32 and the inner sleeve 312 are connected by a transmission structure 33. The cylinder sleeve 41 is sleeved on the outside of the cylinder barrel 32. The cylinder barrel 32 can move axially relative to the cylinder sleeve 41. Combined with the transmission effect of the transmission structure 33, the inner sleeve 312 and the mounting push rod 61 can move axially relative to the outer sleeve 311.
[0077] The piston push rod 62 is movably installed inside the cylinder 32, and the piston push rod 62 can move axially relative to the cylinder 32. The piston push rod 62 and the installation push rod 61 are coaxially arranged, and the return spring 9 is installed in the circumference of the piston push rod 62 and the installation push rod 61;
[0078] The cylinder barrel 32 is sealedly connected to a cylinder rear cover 34 at one end away from the inner sleeve 312, and a replacement air cavity 35 is provided between the interior of the cylinder rear cover 34 and the mounting push rod 61, and the replacement air cavity 35 is connected to the replacement air pipe 8;
[0079] The replacement air pipe 8 is used to ventilate or collect air in the replacement air chamber 35, and in a pneumatically driven form, pushes or withdraws the piston push rod 62 and the installation push rod 61 in turn, and combines the action of the reset spring 9 to achieve the disassembly or installation of the grinding and cutting terminal 5.
[0080] Specifically, pneumatic drive replaces manual operation, which greatly reduces the replacement time. The specific process is as follows:
[0081] like Figure 2 and Figure 5As shown, when the replacement air pipe 8 is connected, compressed gas enters the replacement air chamber 35 of the cylinder rear cover 34, pushing the piston ejector rod 62 to move axially along the cylinder barrel 32. Since the piston ejector rod 62 and the installation ejector rod 61 are coaxially arranged, the piston ejector rod 62 pushes the installation ejector rod 61 to move axially along the installation cylinder 31 until one end of the installation ejector rod 61 is completely exposed outside the installation cylinder 31, facilitating the replacement of the grinding and cutting terminal 5. After replacement, the replacement air chamber 35 exhausts and relieves pressure, and the piston ejector rod 62 and the installation ejector rod 61 are respectively reset under the action of the return spring 9, completing the replacement of the grinding and cutting terminal 5.
[0082] Further explanation, a first limiting portion 313 protrudes in the middle inside the inner sleeve 312, and a second limiting portion 611 protrudes on the outer peripheral surface of the installation ejector rod 61. The first limiting portion 313 is arranged close to the outer shell 4, and the second limiting portion 611 is arranged away from the outer shell 4;
[0083] When the inner sleeve 312 moves towards the end away from the outer shell 4, the first limiting portion 313 and the second limiting portion 611 are in contact with each other, causing the inner sleeve 312 and the installation ejector rod 61 to move together;
[0084] When the installation ejector rod 61 moves towards the end away from the outer shell 4, the first limiting portion 313 and the second limiting portion 611 move away from each other, causing the installation ejector rod 61 to move independently.
[0085] The installation cylinder 31 realizes the precise axial floating and rapid installation and disassembly of the installation ejector rod 61 through a double-sleeve coaxial limiting structure. The specific process is as follows:
[0086] As Figure 2 and Figure 4 shown, when the cylinder barrel 32 moves axially along the cylinder liner 41, the inner sleeve 312 is driven to move axially relative to the outer sleeve 311 through the transmission structure 33. Through the contact between the first limiting portion 313 and the second limiting portion 611, the axial displacement range of the installation ejector rod 61 and the grinding and cutting terminal 5 is jointly controlled.
[0087] When installation and disassembly are required, when the installation ejector rod 61 receives the thrust of the piston ejector rod 62 and moves axially relative to the inner sleeve 312, the first limiting portion 313 and the second limiting portion 611 are separated, allowing the installation ejector rod 61 to independently extend out of the inner sleeve 312, realizing the exposure of the quick-release interface on the installation ejector rod 61 during replacement for facilitating the replacement of the grinding and cutting terminal 5. After the thrust of the piston ejector rod 62 is withdrawn, the grinding and cutting terminal 5 is quickly retracted and quickly locked under the action of the return spring 9.
[0088] Further explanation, the transmission structure 33 includes a transmission cylinder 331 and a ball bearing 332;
[0089] The transmission cylinder body 331 is sleeved outside the piston push rod 62, and the transmission cylinder body 331 is not connected to the piston push rod 62, and the piston push rod 62 can axially move relative to the transmission cylinder body 331;
[0090] One end of the transmission cylinder body 331 abuts against the inner sleeve 312, and the transmission cylinder body 331 and the inner sleeve 312 are coaxially rotatably arranged;
[0091] A middle part in the cylinder barrel 32 protrudes to form a partition part 321, and there is a moving gap between the other end of the transmission cylinder body 331 and the partition part 321;
[0092] A buffer sliding cavity 30 is formed by enclosing between the inner wall of the outer sleeve 311, the inner sleeve 312, the transmission cylinder body 331 and the partition part 321. The ball bearing 332 is installed in the buffer sliding cavity 30. The ball bearing 332 is sleeved outside the transmission cylinder body 331, and the inside of the ball bearing 332 is connected to the transmission cylinder body 331, and the inside of the ball bearing 332 is connected to the cylinder barrel 32.
[0093] Specifically, the transmission structure 33 realizes the functions of axial floating buffering and rotational power transmission through the collaborative design of the transmission cylinder body 331 and the ball bearing 332:
[0094] As Figure 5 shown, when air is collected into the first air storage cavity 43 and air is supplied to the second air storage cavity 44, driving the cylinder barrel 32 and the seal 42 to move closer to the transmission cylinder body 331, the moving gap is reduced and the partition part 321 at the middle end inside the cylinder barrel 32 abuts against the transmission cylinder body 331, and the transmission cylinder body 331 abuts against the inner sleeve 312 again, and the axial thrust is sequentially transmitted to the transmission cylinder body 331 and the inner sleeve 312. The movement of the inner sleeve 312 drives the installation push rod 61 and the grinding and cutting terminal to move together, realizing the axial floating of the grinding and cutting terminal 5.
[0095] When the terminal driving mechanism 2 drives the outer sleeve 311 and the inner sleeve 312 to rotate together, since the transmission cylinder body 331 abuts against the inner sleeve 312 and is not connected to the piston push rod 62, the transmission cylinder body 331 is driven to rotate together, while the piston push rod 62 does not rotate; further, since the inside of the ball bearing 332 is connected to the transmission cylinder body 331 and the inside of the ball bearing 332 is connected to the cylinder barrel 32, the cylinder barrel 32 does not rotate either.
[0096] For further explanation, there is a first buffer air cavity between the side of the partition part 321 close to the rear end of the piston push rod 62 and the piston push rod 62, and the return spring 9 is arranged in the first buffer air cavity.
[0097] Specifically, as Figure 5As shown, when the piston push rod 62 is pushed by the compressed gas in the replacement air chamber 35, the piston push rod 62 will move towards the direction of the mounting push rod 61, thereby compressing the gas in the first buffer air chamber, and at the same time, the return spring 9 is compressed. In this way, the first buffer air chamber and the return spring 9 work together to absorb the impact force and reduce the rigid collision between the piston push rod 62 and the mounting push rod 61. At the same time, the change in the gas pressure in the first buffer air chamber can adjust the movement speed of the piston push rod 62 to achieve dynamic pressure compensation. When the replacement air chamber 35 exhausts and relieves pressure, the return spring 9 resumes, causing the piston push rod 62 to reset.
[0098] For further illustration, a plurality of slide rails 314 are provided inside the outer sleeve 311 along its circumferential direction, and the plurality of slide rails 314 are all arranged along the axial direction of the outer sleeve 311;
[0099] A plurality of sliders 315 are formed to protrude from the outside of the inner sleeve 312 along its circumferential direction. The plurality of sliders 315 are connected to the plurality of slide rails 314 in a one-to-one correspondence, and the inner sleeve 312 slides along the axial direction of the outer sleeve 311 through the sliders 315 and the slide rails 314.
[0100] Specifically, as Figure 4 shown, the installation cylinder body 31 adopts an inner and outer double-cylinder nested structure. On the one hand, the outer sleeve 311 forms a sliding fit with the sliders 315 of the inner sleeve 312 through the slide rails 314 to realize the flexible movement of the inner sleeve 312 along the axial direction of the outer sleeve 311; and the inner sleeve 312 abuts against the cylinder barrel 32 through the transmission structure 33 to ensure that the forward and backward movement of the cylinder barrel 32 can be transmitted to the inner sleeve 312 and the mounting push rod 61. When the cylinder barrel 32 is axially floated by air pressure, the inner sleeve 312 slides along the slide rails 314 of the outer sleeve 311 through the sliders 315, which not only maintains the continuity of rotational power transmission but also allows the mounting push rod 61 to axially displace. On the other hand, the one-to-one connection of the plurality of sliders 315 and the plurality of slide rails 314 also enables the inner sleeve 312 to realize synchronous coaxial rotation with the outer sleeve 311 under the drive of the terminal drive mechanism 2.
[0101] For further illustration, a top sleeve 10 is installed at one end of the piston push rod 62 close to the mounting push rod 61;
[0102] A second buffer air chamber is formed between one side of the first limiting portion 313 close to the top sleeve 10 and the top sleeve 10, and the return spring 9 is arranged inside the second buffer air chamber.
[0103] In the above-mentioned operation of replacing the grinding and cutting terminal 5, as Figure 4As shown, when the piston push rod 62 pushes the top sleeve 10 forward, the top sleeve 10 compresses the return spring 9 and squeezes the gas in the second buffer air chamber. The gas pressure and the spring deformation jointly absorb the impact kinetic energy. When the piston push rod 62 retracts, the return spring 9 extends reversely to push the top sleeve 10 back to its initial state.
[0104] For further illustration, at one end of the installation push rod 61 away from the piston push rod 62, a plurality of jaws 11 are installed. The plurality of jaws 11 are installed inside the inner sleeve 312 in a telescopically openable and closable manner. On the circumferential surface inside the inner shell 3, there are inclined surfaces matching the plurality of jaws 11.
[0105] Specifically, as Figure 4 shown, a plurality of jaws 11 are installed at the front end of the push rod, and the jaws 11 are in contact with the inclined surface on the inner wall of the inner sleeve 312. When the piston push rod 62 pushes the push rod forward through the elastic member 9, the jaws 11 expand outward along the inclined surface of the inner sleeve 312, and the tips of the jaws 11 release the processing shaft of the grinding and cutting terminal 5. When operating in the reverse direction, the push rod retracts, the elastic member 9 resets, and the jaws 11 retract and close along the inclined surface and tightly clamp the grinding and cutting terminal 5.
[0106] That is, the plurality of jaws 11 achieve self-centering clamping through the inclined surface self-locking structure. When replacing the tool, only the processing shaft of the grinding and cutting terminal 5 needs to be inserted and pulled out at the end of the push rod, without the need for additional screw or wrench operations, improving the replacement efficiency of the grinding and cutting terminal 5.
[0107] For further illustration, the terminal driving mechanism 2 includes a terminal driving motor 21, a belt 22, and a pulley 23;
[0108] A pulley 23 is installed on both the driving shaft of the terminal driving motor 21 and the outside of the nested cylinder. A main bearing 12 is installed between the outside of the nested cylinder and the mounting seat 1. The belt 22 is sleeved on the outer wheel surfaces of the two pulleys 23. The terminal driving motor 21 is used to drive the nested cylinder to rotate on the mounting seat 1.
[0109] As Figure 1-2 shown, the driving shaft of the terminal driving motor 21 is connected to the outside of the nested cylinder through the pulley 23 and the belt 22. At the same time, a main bearing 24 is also installed on the outside of the nested cylinder to form a transmission system on the mounting seat 1, so that the output shaft of the terminal driving motor 21 and the rotating shaft of the grinding and cutting terminal 5 on the output shaft 6 inside the nested cylinder are not on the same straight line, forming a non-coaxial transmission structure 33 to reduce structural interference.
[0110] The technical principle of the present invention has been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be construed in any way as a limitation on the protection scope of the present invention. Based on the explanations herein, those skilled in the art can readily conceive of other specific embodiments of the present invention without creative efforts, and these equivalent variations or substitutions are all included within the scope defined by the claims of this application.
Claims
1. A floating power head for artificial stone plate processing, characterized in that, It includes a mounting base (1), a terminal driving mechanism (2), a nested cylinder, and a grinding and cutting terminal (5); The mounting base (1) is installed with the terminal driving mechanism (2), and the terminal driving mechanism (2) drives the grinding and cutting terminal (5) to rotate for processing in a non - coaxial driving form; The nested cylinder includes a housing (4), an inner housing (3), and an output shaft (6); A floating air pipe (7) is communicated inside the housing (4), and the floating air pipe (7) drives the inner housing (3) and the output shaft (6) to float axially along the housing (4) in a pneumatic retracting and extending form by supplying or exhausting air to the housing (4); A replacement air pipe (8) is communicated inside the inner housing (3), and the replacement air pipe (8) drives the output shaft (6) to disassemble or install the grinding and cutting terminal (5) by supplying or exhausting air to the inner housing (3) and combining the action of a return spring (9).
2. The floating power head for artificial stone plate processing according to claim 1, wherein The housing (4) includes a cylinder sleeve (41) and a seal (42); The cylinder sleeve (41) is fixedly installed on the mounting base (1), the cylinder sleeve (41) is sleeved outside the inner housing (3), and an air - containing space is left between the inner wall of the cylinder sleeve (41) and the outside of the inner housing (3). The seal (42) is arranged in the air - containing space along the circumferential direction of the outside of the inner housing (3), and the seal (42) divides the air - containing space into a first air - containing chamber (43) and a second air - containing chamber (44); The cylinder sleeve (41) is provided with the floating air pipes (7) respectively communicated with the first air - containing chamber (43) and the second air - containing chamber (44). The two floating air pipes (7) are respectively used for supplying or exhausting air to the first air - containing chamber (43) and the second air - containing chamber (44), and pushing the inner housing (3) and the output shaft (6) to move axially along the cylinder sleeve (41) in a pneumatic retracting and extending form, so as to realize the axial floating of the inner housing (3) and the output shaft (6).
3. A floating power head for artificial stone plate processing according to claim 2, characterized in that, The inner housing (3) includes a mounting cylinder (31) and a cylinder barrel (32); The mounting cylinder (31) includes an outer sleeve (311) and an inner sleeve (312); The output shaft (6) includes a mounting ejector rod (61) and a piston ejector rod (62); The outer sleeve (311) is sleeved outside the inner sleeve (312), the mounting ejector rod (61) is movably installed inside the inner sleeve (312), the outer sleeve (311), the inner sleeve (312), and the mounting ejector rod (61) are coaxially rotatably arranged, and both the inner sleeve (312) and the mounting ejector rod (61) can axially move relative to the outer sleeve (311), and the mounting ejector rod (61) can axially move relative to the inner sleeve (312); The cylinder barrel (32) and the inner sleeve (312) are drivingly connected through a transmission structure (33). The outer sleeve of the cylinder barrel (32) is provided with a cylinder jacket (41). The cylinder barrel (32) can axially move relative to the cylinder jacket (41). Combining with the driving effect of the transmission structure (33), both the inner sleeve (312) and the mounting ejector rod (61) can axially move relative to the outer sleeve (311). The piston ejector rod (62) is movably installed inside the cylinder barrel (32). The piston ejector rod (62) can axially move relative to the cylinder barrel (32). The piston ejector rod (62) and the mounting ejector rod (61) are coaxially arranged. Return springs (9) are installed circumferentially on both the piston ejector rod (62) and the mounting ejector rod (61). One end of the cylinder barrel (32) far from the inner sleeve (312) is sealingly connected to a cylinder rear cover (34). A replacement air chamber (35) is provided between the inside of the cylinder rear cover (34) and the mounting ejector rod (61). The replacement air chamber (35) communicates with the replacement air pipe (8). The replacement air pipe (8) is used to supply or collect air to / from the replacement air chamber (35). In a pneumatic driving mode, the piston ejector rod (62) and the mounting ejector rod (61) are successively pushed or withdrawn. Combining with the action of the return spring (9), the disassembly or installation of the grinding and cutting terminal (5) is realized.
4. A floating power head for artificial stone plate processing according to claim 3, characterized in that, A first limiting portion (313) protrudes in the middle inside the inner sleeve (312). A second limiting portion (611) protrudes on the outer peripheral surface of the mounting ejector rod (61). The first limiting portion (313) is arranged close to the outer shell (4), and the second limiting portion (611) is arranged far from the outer shell (4). When the inner sleeve (312) moves towards the end far from the outer shell (4), the first limiting portion (313) and the second limiting portion (611) are in mutual contact, causing the inner sleeve (312) and the mounting ejector rod (61) to move together. When the mounting ejector rod (61) moves towards the end far from the outer shell (4), the first limiting portion (313) and the second limiting portion (611) move away from each other, causing the mounting ejector rod (61) to move alone.
5. A floating power head for artificial stone plate processing according to claim 3, characterized in that, The transmission structure (33) includes a transmission cylinder body (331) and a ball bearing (332). The transmission cylinder body (331) is sleeved outside the piston ejector rod (62), and the transmission cylinder body (331) is not connected to the piston ejector rod (62). The piston ejector rod (62) can axially move relative to the transmission cylinder body (331). One end of the transmission cylinder body (331) abuts against the inner sleeve (312), and the transmission cylinder body (331) and the inner sleeve (312) are coaxially rotatably arranged. A partition portion (321) protrudes in the middle inside the cylinder barrel (32). A moving gap is left between the other end of the transmission cylinder body (331) and the partition portion (321). A buffer sliding cavity (30) is formed by enclosing between the inner wall of the outer sleeve (311), the inner sleeve (312), the transmission cylinder body (331) and the partition portion (321). A ball bearing (332) is installed in the buffer sliding cavity (30). The ball bearing (332) is sleeved outside the transmission cylinder body (331), and the inside of the ball bearing (332) is connected to the transmission cylinder body (331). The inside of the ball bearing (332) is connected to the cylinder barrel (32).
6. The floating power head for artificial stone plate processing according to claim 5, characterized in that, A first buffer air cavity is left between one side of the partition portion (321) close to the rear end of the piston push rod (62) and the piston push rod (62). A return spring (9) is arranged in the first buffer air cavity.
7. A floating power head for artificial stone plate processing according to claim 3, characterized in that, A plurality of slide rails (314) are arranged inside the outer sleeve (311) along its circumferential direction. The plurality of slide rails (314) are all arranged along the axial direction of the outer sleeve (311); A plurality of sliding blocks (315) are formed by protruding along the circumferential direction outside the inner sleeve (312). The plurality of sliding blocks (315) are connected to the plurality of slide rails (314) in a one-to-one correspondence.
8. A floating power head for artificial stone plate processing according to claim 3, characterized in that, A top sleeve (10) is installed at one end of the piston push rod (62) close to the installation push rod (61); A second buffer air cavity is formed between one side of the first limiting portion (313) close to the top sleeve (10) and the top sleeve (10). A return spring (9) is arranged in the second buffer air cavity.
9. The floating power head for artificial stone plate processing according to claim 3, wherein A plurality of clamping jaws (11) are installed at one end of the installation push rod (61) away from the piston push rod (62). The plurality of clamping jaws (11) are installed inside the inner sleeve (312) in a telescopically openable and closable manner. An inclined surface matching the plurality of clamping jaws (11) is arranged on the circumferential surface inside the inner shell (3).
10. The floating power head for artificial stone plate processing according to claim 1, characterized in that, The terminal driving mechanism (2) includes a terminal driving motor (21), a belt (22) and a belt pulley (23); Belt pulleys (23) are installed on the driving shaft of the terminal driving motor (21) and the outside of the nested cylinder. A main bearing (12) is installed between the outside of the nested cylinder and the mounting seat (1). The belt (22) is sleeved on the outer wheel surfaces of the two belt pulleys (23). The terminal driving motor (21) is used to drive the nested cylinder to rotate on the mounting seat (1).
Citation Information
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