A highly integrated intelligent construction platform for building main structure construction

Abstract

The present invention discloses a highly integrated intelligent construction platform for use in the construction of a building's main structure. The platform comprises a Bailey frame and supporting columns. A cantilever support frame is connected below the supporting columns, which is connected to a support guide rail and a lifting mechanism. One end of the Bailey frame extends out of the building's main structure and is connected to a trolley crane. A material distributing machine, a top scaffolding board, a mobile house, a canopy, and a sprinkler system are integrated above the Bailey frame. A lifting material distributing platform is provided below the trolley crane. A construction elevator is provided on the side of the Bailey frame near the mobile house. The support guide rail and the lifting material distributing platform are both connected to a plurality of wall guide seats. A connecting frame is connected between a plurality of supporting columns on the same side. A plurality of groove-shaped structural members are provided on the side of the Bailey frame. The beneficial effects of the present invention are: achieving multi-functional high integration, greatly improving the working efficiency of the intelligent construction platform, reducing manual labor and the need for other external equipment, and achieving cost reduction and efficiency improvement; and convenient lifting and high safety.

Description

Technical Field

[0001] The present invention relates to the field of building technology, and in particular to a highly integrated intelligent construction platform used in the construction of building main structures. Background Art

[0002] Existing intelligent construction platforms have relatively few functions and still have many disadvantages in actual use. For example, large templates on the lower floor are often lifted to the upper floor by tower cranes, and one or even several tower cranes need to be equipped as backup, which takes up a lot of time and is also cumbersome to operate. For example, the load-bearing columns are designed to be close to the edge of the main structure of the building, and often do not leave enough space for personnel to work. Even if the large template can still be hung on the truss system of the Bailey frame above, it cannot be moved forward and backward. Therefore, the templates in this area need to be dismantled and then transported to the upper floor each time. During construction, they must be dismantled and transported in pieces and then reassembled into large templates, resulting in a waste of a lot of manpower and working hours, affecting construction efficiency. In addition, the lifting structure of the intelligent construction platform is often complex and difficult to operate, and even requires tower crane assistance for lifting, which is very troublesome. For example, patent publication number CN221093498U discloses an intelligent construction platform for prefabricated residential projects that does not require a tower crane for construction. However, the platform has relatively few functions and cannot meet the construction needs of high-rise and super-high-rise buildings. In addition, the working space between the lattice columns (equivalent to the load-bearing columns) and the walls is small, and the Bailey frame platform does not have an automatic lifting function. Summary of the Invention

[0003] The purpose of the present invention is to provide a highly integrated intelligent construction platform for use in the construction of building main structures, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a highly integrated intelligent construction platform for the construction of a main structure of a building, comprising a Bailey frame covering the upper part of the main structure of the building, a load-bearing column for supporting the Bailey frame, a cantilever support frame connected to the lower part of the load-bearing column, the cantilever support frame connected to a support guide rail for connecting to the main structure of the building, the cantilever support frame connected to a lifting mechanism for lifting the Bailey frame, the lifting mechanism being installed on the support guide rail and capable of driving the cantilever support frame to rise and fall along the support guide rail. Lowering adjustment, one end of the Bailey frame extends out of the main frame of the building and is connected to a trolley crane, a material placing machine, a top scaffolding board, a mobile house, a canopy and a sprinkler system are integrated above the Bailey frame, a lifting material placing platform is provided below the trolley crane, a construction elevator is provided on the side of the Bailey frame close to the mobile house, the support guide rails and the lifting material placing platform are connected to a number of wall guide seats for connecting to the main frame of the building, a connecting frame is connected between a number of the bearing columns on the same side, and a number of groove-shaped structural members are provided on the side of the Bailey frame;

[0005] The Bailey frame includes a plurality of transfer columns and beams and trusses connected to the transfer columns. The trough-shaped structural members are used for hanging large templates and closing and un-moulding large templates.

[0006] The cantilever support frame is used to extend a distance between the load-bearing column and the edge of the main building frame. The distance is used to make room for the forward and backward movement of the large formwork and to provide working space for the steel bar binding of the shear wall.

[0007] The support guide rail can be automatically lifted upwards by a lifting mechanism with the cantilever support frame as support, and the cantilever support frame can be automatically lifted upwards by a lifting mechanism with the support guide rail as support.

[0008] Further preferably, the cantilever support frame includes a triangular support for supporting the column, a connecting column for connecting to the support guide rail, and an oblique support supporting the triangular support, the lower end of the connecting column is connected to a bottom connecting piece that is rollingly connected to the support guide rail, and the middle of the connecting column is connected to a pump station bracket for the installation of a hydraulic pump station.

[0009] Further preferably, the bottom connector includes a pulley mounting seat connected to the connecting column, and two second guide rail pulleys are provided on the side of the pulley mounting seat away from the connecting column, which are clamped on the support rail and in rolling connection with the support rail. A third guide rail pulley is provided between the second guide rail pulleys and the connecting column, and rolls on the support rail. The second guide rail pulleys and the third guide rail pulley cooperate to achieve a rolling connection between the bottom connector and the supporting rail.

[0010] Further preferably, the end of the triangular support away from the support rail is provided with a support plate for supporting the installation of the column, and the end of the triangular support close to the support rail is provided with two symmetrically arranged hanging plates, each of which is provided with at least one first guide rail pulley that is engaged with the support rail and is in rolling connection with the support rail. The ends of the two hanging plates away from the support plate are provided with a clamping groove, and the side of the first guide rail pulley close to the triangular support is provided with a baffle, and the triangular support is provided with a connecting shaft for connecting to the lifting mechanism. The first guide rail pulley is used to connect and limit the triangular support relative to the support rail, and the hanging plate is used to connect to the wall-mounted guide seat, so as to facilitate the lifting of the support rail using the cantilever support frame as a support.

[0011] Further preferably, the lifting mechanism includes a first and second reversing structures disposed vertically and connected to the support rails. A hydraulic cylinder for driving the cantilever support frame up and down is disposed between the first and second reversing structures. The hydraulic cylinder is inverted, and a connecting rod connected to a connecting shaft is disposed at the upper end of the first reversing structure. Under the action of the hydraulic cylinder, the first and second reversing structures can alternately rise, thereby achieving lifting of the intelligent construction platform.

[0012] Further preferably, the first and second reversing structures have the same structure and both include a reversing box, a gear rotatably disposed within the reversing box, a reversing block rotatably disposed above the gear, and a reversing shaft for limiting the direction of rotation of the reversing block. The reversing box is provided with two reversing holes, and the two reversing holes cooperate with the reversing shaft to limit the gear to only rotate upward or downward. By inserting the reversing shaft into different reversing holes, the reversing block is limited in rotation, thereby limiting the direction of rotation of the gear and achieving gear reversal.

[0013] Further preferably, the wall-mounted guide base includes a fixing frame for connecting to the main building structure. Two symmetrically arranged clips are provided on the side of the fixing frame away from the main building structure. A roller is provided in the middle of the fixing frame, and a load-bearing block is rotatably connected above the roller. The clips are used to connect to the support rails, the rollers are used to limit and move the support rails, and the load-bearing blocks are used to limit the position of the support rails.

[0014] Further preferably, the upper and lower ends of the clamping plate are curved away from the roller. The load-bearing block is positioned above the roller and has an upwardly curved hook on its end away from the main building frame. The fixing frame is provided with at least one socket for limiting position, and the fixing frame is provided with at least two waist-shaped holes for connecting to the main building frame. The hook on the load-bearing block can hook onto the support rail, strengthening the connection between the wall-mounted guide and the support rail, and ensuring that the support rail can only move upward, not downward, thereby ensuring the stability of the intelligent construction platform.

[0015] Further preferably, the support guide rail includes two symmetrically arranged guide plates for limiting and guiding, and a plurality of ladder stops installed between the two guide plates and evenly arranged up and down, the ladder stops are used to cooperate with the gears for transmission to achieve lifting of the cantilever support frame or the support guide rail.

[0016] Further preferably, the fabric spreading machine can move horizontally on the Bailey frame, and the spraying system is arranged above the Bailey frame and along the periphery of the Bailey frame, with a wide spraying area; a pulley is provided in the trough-shaped structure to facilitate the position adjustment of the hanging large template; the canopy is an electric telescopic structure, and the Bailey frame is provided with a slide rail for the telescopic canopy to facilitate the folding or opening of the canopy.

[0017] Beneficial effects: The highly integrated intelligent construction platform applied to the construction of the main structure of the building of the present invention integrates a crane, a material placing machine, a movable house, a canopy, a sprinkler system, a trough-shaped structural member and a lifting platform, realizing multi-functional high integration and a high degree of automation, which can greatly improve the working efficiency of the intelligent construction platform, reduce the amount of manual labor and the demand for other external equipment, and achieve cost reduction and efficiency improvement; through the structural setting of the cantilever support frame, the load-bearing column can be extended outward relative to the edge of the main structure of the building by a distance, leaving installation space for the attachment device, freeing up space for the forward and backward movement of the large template, and providing working space for the steel bar binding of the shear wall, which can facilitate manual operation and improve safety performance; By setting up the lifting mechanism, the cantilever support frame can be automatically raised and lowered, and then the intelligent construction platform can be automatically raised as the height of the floor is increased, without the need to dismantle or reinstall other structures such as the Bailey frame; and through the structural design of the support guide rail, the lifting mechanism, the wall-mounted guide seat and the cantilever support frame, the support guide rail can be raised with the cantilever support frame as the support, and the cantilever support frame can be raised with the support guide rail as the support, that is, by rotating the gear clockwise or counterclockwise, the cantilever support frame or the support guide rail can be driven to rise, meeting the construction needs of high-rise and super-high-rise buildings; the intelligent construction platform has a clever structural design, multiple functions, convenient lifting, and safe operation, and can meet the construction needs of high-rise and super-high-rise buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the axonometric structure of a highly integrated intelligent construction platform for the construction of a building main structure disclosed in an embodiment of the present invention;

[0019] Figure 2 This is a left-side structural schematic diagram of a highly integrated intelligent construction platform for construction of a building main structure disclosed in an embodiment of the present invention;

[0020] Figure 3 This is a partial structural diagram of a highly integrated intelligent construction platform for the construction of a building main structure disclosed in an embodiment of the present invention;

[0021] Figure 4 This is a schematic diagram of the assembly structure of the cantilever support frame disclosed in an embodiment of the present invention and the corresponding connected load-bearing columns, lifting mechanisms, support guide rails and wall-mounted guide seats;

[0022] Figure 5 for Figure 4 A in the middle is an enlarged structural diagram;

[0023] Figure 6 A schematic structural diagram of a cantilever support frame disclosed in an embodiment of the present invention;

[0024] Figure 7 A schematic structural diagram of a lifting mechanism disclosed in an embodiment of the present invention;

[0025] Figure 8 A schematic cross-sectional view of the lifting mechanism disclosed in an embodiment of the present invention;

[0026] Figure 9 This is a structural diagram of a wall-mounted guide seat disclosed in an embodiment of the present invention;

[0027] Figure 10 This is a structural schematic diagram of the intelligent construction platform disclosed in an embodiment of the present invention in its assembled state on the main building structure.

[0028] Figure numerals: 1- Bailey frame, 2- load-bearing column, 3- cantilever support frame, 31- triangle support, 311- hanging plate, 312- first guide rail pulley, 313- support plate, 314- connecting shaft, 315- baffle, 32- connecting column, 33- oblique support, 34- bottom connecting piece, 341- pulley mounting seat, 342- second guide rail pulley, 343- third guide rail pulley, 35- pump station bracket, 4- support rail, 41- guide plate, 42- ladder stop, 5- lifting mechanism, 51- first reversing structure, 52- second reversing structure, 5 3-Hydraulic cylinder, 54-Connecting rod, 55-Reversing box, 551-Reversing hole, 56-Gear, 57-Reversing block, 58-Reversing shaft, 6-Overhead crane, 7-Construction placing machine, 8-Top scaffolding, 9-Mobile house, 10-Awning, 20-Lifting platform, 30-Construction elevator, 40-Wall guide seat, 401-Fixed frame, 402-Plaque, 403-Roller, 404-Load-bearing block, 405-Socket, 406-Waist-shaped hole, 50-Connecting frame, 60-Trough structural member, 70-Main building frame, 80-Floor scaffolding. DETAILED DESCRIPTION

[0029] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments. Example

[0030] In order to make the objectives, technical solutions and advantages of this application more clear, this application is further described in detail below in combination with specific embodiments and with reference to the accompanying drawings.

[0031] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should have the usual meanings understood by people with ordinary skills in the field to which this application belongs. The "first", "second" and similar words used in the embodiments of the present application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] like Figure 1 、 Figure 2 、 Figure 3 and Figure 10 As shown, a highly integrated intelligent construction platform for the construction of a building main structure provided by the present application includes a Bailey frame 1 covering the upper part of the building main structure 70, a bearing column 2 for supporting the Bailey frame 1, a cantilever support frame 3 connected to the lower part of the bearing column 2, the cantilever support frame 3 is connected to a support guide rail 4 for connecting to the building main structure 70, the cantilever support frame 3 is connected to a lifting mechanism 5 for lifting the Bailey frame 1, the lifting mechanism 5 is installed on the support guide rail 4 and can drive the cantilever support frame 3 to be lifted and lowered along the support guide rail 4, the Bailey frame 1 One end extends out of the main building frame 70 and is connected to the overhead crane 6. A material placing machine 7, a top scaffolding board 8, a movable house 9, a canopy 10 and a sprinkler system are integrated above the Bailey frame 1. A lifting material placing platform 20 is provided below the overhead crane 6. A construction elevator 30 is provided on the side of the Bailey frame 1 near the movable house 9. The support guide rail 4 and the lifting material placing platform 20 are both connected to a number of wall guide seats 40 for connecting to the main building frame 70. A connecting frame 50 is connected between a number of load-bearing columns 2 on the same side. A number of trough-shaped structural members 60 are provided on the side of the Bailey frame 1.

[0033] The Bailey frame 1 includes a number of transfer columns and beams and trusses connected to the transfer columns. The channel structure 60 is used for hanging the large template and closing and un-molding the large template.

[0034] The cantilever support frame 3 is used to extend a distance between the load-bearing column 2 and the edge of the main building frame 70. This distance is used to make room for the forward and backward movement of the large formwork and to provide working space for the steel bar binding of the shear wall.

[0035] The support rail 4 can be automatically lifted upward by the lifting mechanism 5 with the support of the cantilever support frame 3 , and the cantilever support frame 3 can be automatically lifted upward by the lifting mechanism 5 with the support rail 4 .

[0036] In this application, the intelligent construction platform is used in building construction, enabling industrialized intelligent construction of cast-in-place reinforced concrete for high-rise and super-high-rise buildings, and assisting manual intelligent construction. The intelligent construction platform includes a Bailey frame 1, load-bearing columns 2, a cantilever support frame 3, a support guide rail 4, a lifting mechanism 5, a trolley crane 6, a material placing machine 7, a top scaffolding 8, a portable house 9, a canopy 10, a sprinkler system, a lifting and placing platform 20, a construction elevator 30, a wall guide 40, a connecting frame 50, and a trough-shaped structural member 60.

[0037] The Bailey frame 1 serves as the core load-bearing framework of the intelligent construction platform and the main working platform, bearing the vertical and horizontal loads during construction and ensuring platform stability. The load-bearing columns 2 support the Bailey frame 1, ensuring its structural stability. The cantilever support frame 3 supports the load-bearing columns 2 and extends the distance between the load-bearing columns 2 and the edge of the main building frame 70, facilitating the forward and backward movement of large formwork and the tying of rebar to shear walls. The lifting mechanism 5 drives the cantilever support frame 3 up and down, ultimately raising the Bailey frame 1 or the support rails 4. The overhead crane 6 lifts materials such as rebar, formwork, concrete, and steel structures directly from the ground to the working platform on the Bailey frame 1, reducing manual handling and improving efficiency. The concrete placing boom 7, with its telescopic rotating boom, precisely delivers concrete to any location on the working platform on the Bailey frame 1, adapting to the casting requirements of different structures. It fulfills the three core tasks of precise concrete delivery, efficient pouring, and quality assurance. The top scaffolding 8 is used for material placement and operator movement. The mobile house 9 can serve as the on-site control room of the intelligent construction platform, provide an office space for engineering and technical personnel, store small equipment and tools, or serve as a rest space for workers. The canopy 10 can improve the on-site construction environment and provide sun protection and rain protection. The sprinkler system is used to reduce dust and temperature. The lifting distribution platform 20 can store materials on the lower floors, such as formwork support frames and formwork, so that the overhead crane 6 can lift the materials inside to the top floor without occupying the tower crane, saving the tower crane's operating time, improving work efficiency, and shortening the construction period. The construction elevator 30 facilitates the rapid transportation of workers or materials to the high-altitude working floor, reducing climbing time, improving work efficiency, avoiding manual handling of materials, improving the continuous transportation capacity and efficiency of materials, and improving the efficiency of floor construction. The wall-mounted guide seat 40 is used to support the connection and installation of the guide rail 4 lifting distribution platform 20 relative to the main building frame 70. The connecting frame 50 is used to support the connection between the columns 2 to improve the stability of the intelligent construction platform. The groove structure 60 is used to hang the large template, so that the large template can rise with the rise of the Bailey frame 1, eliminating the need for manual or tower crane transportation, saving time, reducing labor, and achieving rapid mold closing and demolding operations.

[0038] In the present application, the Bailey frame 1 includes a number of transfer columns and beams and trusses connected to the transfer columns, which facilitate the installation of the overhead crane 6, the top scaffolding 8, the mobile house 9, the fabricator 7, the canopy 10, the sprinkler system and the trough structure 60, so that the workers can work on the top of the floor, and play the role of support, bearing and construction. A pulley can be set in the trough structure 60, and the pulley is connected to a rope for hanging the large template and closing and removing the mold of the large template. The closing and removing of the mold of the large template can be achieved by the pulley, which can avoid the transportation work of manual labor or tower crane, and can also achieve rapid closing and removing of the mold. Since the large template is always hung on the Bailey frame, as the building machine is lifted, the large template is also lifted to the next floor for continued use.

[0039] In the solution of the present application, the cantilever support frame 3 is used to extend a distance between the supporting column 2 and the edge of the main building frame 70. This distance is used to make room for the forward and backward movement of the large formwork and to provide working space for the steel bar binding of the shear wall. Therefore, the large formwork can be hung on the Bailey frame 1 above, and the mold closing and demolding operations are convenient during the construction process, eliminating the need to lift the lower large formwork to the upper level via a tower crane each time. This can leave sufficient working space for the operators, thereby achieving the purpose of improving work efficiency, reducing equipment investment, saving costs, and improving safety. The support guide rail 4 is used to support and guide the movement of the cantilever support frame 3, facilitating the smooth lifting of the cantilever support frame 3 along the set direction.

[0040] In the solution of the present application, when the intelligent construction platform is lifted, the support rail 4 is first lifted to the upper floor using the cantilever support frame 3 as support. After the support rail 4 is fixed, the cantilever support frame 3 is then lifted to the next floor along the support rail 4 using the support rail 4 as support. This reciprocating cycle is carried out in a manner in which the support rail 4 and the cantilever support frame 3 support each other, thereby achieving the lifting of the intelligent construction platform. At the same time, as long as the support rail 4 is long enough and has sufficient design strength, it can meet the construction needs of different floor heights and different building structures. The attachment support point of the support rail 4 is not limited to the main building frame 70, but can also be located at the shear wall.

[0041] like Figure 6 As shown, in one embodiment of the present application, the cantilever support frame 3 includes a triangular support 31 for supporting the supporting column 2, a connecting column 32 for connecting to the supporting guide rail 4, and a diagonal support 33 supporting the triangular support 31. The lower end of the connecting column 32 is connected to a bottom connecting piece 34 that is rollingly connected to the supporting guide rail 4, and the middle of the connecting column 32 is connected to a pump station bracket 35.

[0042] In this solution, the triangular support 31 is used to support the supporting column 2 and to expand the edge spacing between the supporting column 2 and the main structure 70 of the building. Through the triangular structure design, the support is expanded outward relative to the main structure 70 in the horizontal direction, thereby achieving the purpose of moving the installation of the supporting column 2 outward a larger distance, thereby achieving the purpose of expanding the space. The triangular support 31 is preferably a right triangle structure. The connecting column 32 and the diagonal support 33 are used to support the triangular support 31, forming a three-point fixed structure with a more stable structure. At the same time, the connection with the support rail 4 is achieved by connecting the column 32, the connection surface is long, and the connection is more stable; the diagonal support 33 can adjust the horizontality of the upper end surface of the triangular support 31. The bottom connecting piece 34 is used to connect the column 32 with the support rail 4. The pump station bracket 35 is used for the installation of the hydraulic pump station. The hydraulic pump station is an independent hydraulic device that supplies oil according to the requirements of the drive device and controls the direction, pressure and flow of the oil flow, and is used to provide hydraulic oil for the lifting mechanism 5.

[0043] Please continue to refer to Figure 6 As shown, based on the above scheme, in another scheme of the present application, the bottom connecting member 34 includes a pulley mounting seat 341 connected to the connecting column 32, and the side of the pulley mounting seat 341 away from the connecting column 32 is provided with two second guide rail pulleys 342 that are clamped on the support guide rail 4 and rollingly connected to the support guide rail 4, and a third guide rail pulley 343 that rolls on the support guide rail 4 is provided between the second guide rail pulleys 342 and the connecting column 32.

[0044] In this solution, the pulley mounting seat 341 is installed on the connecting column 32 and is used for the installation of the second guide rail pulley 342 and the third guide rail pulley 343. The second guide rail pulley 342 and the third guide rail pulley 343 are used to roll with the support rail 4 to ensure that the bottom connecting member 34 can roll relative to the support rail 4, that is, to ensure that the cantilever support frame 3 can move relative to the support rail 4. The two second guide rail pulleys 342 are clamped on both sides of the support rail 4 to achieve position limitation relative to the support rail 4 and can roll along the support rail 4. The rolling setting can effectively reduce friction and reduce the difficulty of movement. The third guide rail pulley 343 can also roll relative to the support rail 4. By cooperating with the second guide rail pulley 342 to clamp the support rail 4 in the middle, the position limitation of the bottom connecting member 34 relative to the support rail 4 is achieved.

[0045] Reference Figure 5 and Figure 6As shown, based on the above scheme, in another scheme of the present application, the end of the triangular support 31 away from the support guide rail 4 is provided with a support plate 313 for supporting the installation of the column 2, and the end of the triangular support 31 close to the support guide rail 4 is provided with two symmetrically arranged hanging plates 311, and the two hanging plates 311 are each provided with at least one first guide rail pulley 312 which is clamped with the support guide rail 4 and rollingly connected to the support guide rail 4, and the ends of the two hanging plates 311 away from the support plate 313 are both provided with a card groove, and the side of the first guide rail pulley 312 close to the triangular support 31 is provided with a baffle 315, and the triangular support 31 is provided with a connecting shaft 314 for connecting with the lifting mechanism 5.

[0046] In this embodiment, the support plate 313 is used to install the support column 2, facilitating its attachment to the cantilever support frame 3. The hanging plate 311 is used to mount the first guide pulley 312, which achieves a rolling connection between the upper end of the cantilever support frame 3 and the support rail 4. The first guide pulley 312 cooperates with the bottom connector 34 to enable the cantilever support frame 3 to roll relative to the support rail 4. The two first guide pulleys 312 provide a position limiter. Simultaneously, the two hanging plates 311 can be hooked onto the wall-mounted guide base 40, thereby securing the cantilever support frame 3 relative to the main building structure 70 and facilitating adjustment of the support rail 4. This is achieved by hooking the slots on the hanging plates 311 onto the rods inserted into the wall-mounted guide base 40. The baffle 315 is used to limit the position of the cantilever support frame 3 relative to the support rail 4, ensuring the stability of the cantilever support frame 3. The connecting shaft 314 is used to connect to the lifting mechanism 5, providing a simple connection method.

[0047] Reference Figure 7 、 Figure 8 As shown, based on the above scheme, in another scheme of the present application, the lifting mechanism 5 includes a first reversing structure 51 and a second reversing structure 52 which are arranged up and down and connected to the support guide rail 4. A hydraulic cylinder 53 for driving the cantilever support frame 3 to rise and fall is provided between the first reversing structure 51 and the second reversing structure 52. The hydraulic cylinder 53 is inverted, and the upper end of the first reversing structure 51 is provided with a connecting rod 54 connected to the connecting shaft 314.

[0048] In this embodiment, the first and second reversing structures 51 and 52 are used to reverse the direction of movement of the cantilever support frame 3 relative to the support rail 4, enabling upward or downward movement of the cantilever support frame 3. One of the two reversing structures is used for limiting the position, while the other is used for upward or downward movement. The two reversing structures then alternate in movement. A hydraulic cylinder 53 is used to drive the first and second reversing structures 51 and 52 along the support rail 4. A connecting rod 54 connects the first reversing structure 51 to the cantilever support frame 3, allowing the cantilever support frame 3 to move synchronously with the movement of the first reversing structure 51.

[0049] In this solution, the hydraulic cylinder 53 is inverted, and the pulling force is generated by the retraction of the piston rod, which can pull the second reversing structure 52 upward. At the same time, the piston rod is hidden in the cylinder body when it retracts, which can prevent external dust and debris from entering the sealing surface and extend the life of the sealing ring and piston rod coating.

[0050] Continue to refer to Figure 7 、 Figure 8 As shown, based on the above scheme, in another scheme of the present application, the first reversing structure 51 and the second reversing structure 52 have the same structure and both include a reversing box 55, a gear 56 rotatably arranged in the reversing box 55, a reversing block 57 rotatably arranged above the gear 56, and a reversing shaft 58 for limiting the direction of the reversing block 57. The reversing box 55 is provided with two reversing holes 551, and the two reversing holes 551 cooperate with the reversing shaft 58 to limit the gear 56 to only rotate up or down.

[0051] In this embodiment, the reversing box 55 is used to install the gear 56, the reversing block 57, and the reversing shaft 58, and is connected to the support rail 4. It is provided with a slot that can be snapped onto the support rail 4 to guide the movement of the reversing structure and limit its installation, ensuring that the first reversing structure 51 and the second reversing structure 52 can move up and down along the support rail 4. The gear 56 is used to cooperate with the ladder stop 42 of the support rail 4 and can crawl along the support rail 4, thereby achieving up and down movement of the reversing structure relative to the support rail 4. The reversing block 57 is used to limit the rotation direction of the gear 56. By limiting the front or rear side of the gear 56 with the reversing block 57, the rotation direction of the gear 56 is limited and reversing is achieved. This can be quickly achieved through the two reversing holes 551 and the reversing shaft 58. When the reversing shaft 58 is inserted into a reversing hole 551 close to the support rail 4, the gear 56 cannot rotate upward but can only rotate downward. At this time, the reversing structure can only move downward relative to the support rail 4, that is, the lifting mechanism 5 can drive the Bailey frame 1 to move downward through the cantilevered support frame 3. Alternatively, the cantilevered support frame 3 can remain stationary, and the gear 56 drives the support rail 4 to move upward, thereby adjusting the height of the support rail 4. When the reversing shaft 58 is inserted into a reversing hole 551 far from the support rail 4, the gear 56 cannot rotate downward but can only rotate upward. At this time, the reversing structure can only move upward relative to the support rail 4, that is, the lifting mechanism 5 can drive the Bailey frame 1 to move upward through the cantilevered support frame 3. When the Bailey frame 1 needs to be lifted upward, the reversing shafts 58 of the first reversing structure 51 and the second reversing structure 52 are both inserted into the corresponding reversing holes 551 away from the support guide rail 4, so that the first reversing structure 51 and the second reversing structure 52 can only move upward, and the piston rod of the hydraulic cylinder 53 is extended, so that the second reversing structure 52 cannot move downward, and the cylinder body of the hydraulic cylinder 53 will be pushed up to lift the first reversing structure 51 upward, and then the cantilever support frame 3 is lifted upward through the first reversing structure 51; and when the piston rod of the hydraulic cylinder 53 contracts, since the first reversing structure 51 cannot move downward, the piston rod of the hydraulic cylinder 53 will pull the second reversing structure 52 upward, so that the piston rod of the hydraulic cylinder 53 continuously extends and contracts, so as to realize the upward lifting of the cantilever support frame 3 and finally realize the lifting of the Bailey frame 1.

[0052] On the contrary, when the reversing shaft 58 is inserted into a reversing hole 551 close to the support guide rail 4, the gear 56 cannot rotate upward but can only rotate downward. At this time, it is connected to the wall guide seat 40 through the hanging plate 311 to keep the cantilever support frame 3 stationary. The downward rotation of the gear 56 can push the support guide rail 4 upward, thereby achieving the purpose of lifting the support guide rail 4.

[0053] In this solution, the reversing structure utilizes a gear transmission design. One characteristic of gear transmission is that the number of rotating teeth is clearly defined and can be accurately measured. Therefore, in the reversing structure's control system, a displacement sensor can be used to detect the distance that hydraulic cylinder 53 is extended or retracted. A tension and compression sensor can be used to detect the axial tension and compression force applied to hydraulic cylinder 53 during operation. An oil pressure sensor can also be used to monitor the hydraulic system's oil pressure. A Hall effect sensor (proximity switch) can also be used to measure the number of teeth rotated by gear 56. This reversing structure's control system design can utilize software programming and logical operations to collect data from these sensor devices, thereby achieving unmanned monitoring of the entire lifting process.

[0054] In this solution, proximity switches (counters) are installed within both the first and second reversing mechanisms 51, 52. By setting the count values ​​within the control system, the number of teeth rotated by the gears 56 within each of the first and second reversing mechanisms 51, 52 is controlled. When the predetermined number of teeth is reached, the control system automatically starts and stops. This intuitive feedback from the system's numerical values ​​allows for monitoring of the entire lifting process, eliminating the need for human confirmation. Simultaneously, a displacement sensor determines whether the limit mechanism is in place based on the distance the hydraulic cylinder 53 is extended or retracted, thereby providing dual control of the reversing mechanisms.

[0055] In this solution, according to the difference in the rotation direction of the gears 56 in the first reversing structure 51 and the second reversing structure 52 (hereinafter referred to as clockwise or counterclockwise, based on the counterclockwise rotation direction of the gear 56 relative to the support guide rail 4), the two combinations are as follows:

[0056] A, up and down: used to lift the support rail 4;

[0057] B, up and down: used to elevate the cantilever support frame 3, that is, the entire intelligent construction platform;

[0058] C, upward and downward: the return action of the support rail 4 after it exceeds the fixed point position with the wall guide seat 40;

[0059] D, Up reverse and down straight: the return action of the cantilever support frame 3 after it exceeds the fixed point.

[0060] In the solution of the present application, the design of the reversing structure is relatively simple and compact, with only three main structural parts (gear 56, reversing block 57 and reversing shaft 58), and the structure is simple. Therefore, its production, use, maintenance, inspection and other links are relatively easy, and it can better adapt to the complex and harsh construction environment of the construction site, is not easy to be damaged or blocked, thereby improving work efficiency and enhancing safety.

[0061] Reference Figure 9As shown, based on the above scheme, in another scheme of the present application, the wall-mounted guide seat 40 includes a fixing frame 401 for connecting to the main building frame 70, and the side of the fixing frame 401 away from the main building frame 70 is provided with two symmetrically arranged clamping plates 402, and a roller 403 is provided in the middle of the fixing frame 401, and a load-bearing block 404 is rotatably connected above the roller 403.

[0062] In this solution, the support rail 4 is connected to the main building frame 70 via the wall-mounted guide base 40. The fixing frame 401 is fixed to the main building frame 70. The clamping plate is clamped onto the support rail 4. The roller 403 is clamped and rollingly connected to the support rail 4. The roller 403 abuts the support rail 4 to support and limit the support rail 4, while ensuring that the support rail 4 can move relative to the wall-mounted guide base 40. The load-bearing block 404 is clamped onto the support rail 4 to limit and fix the support rail 4, ensuring that when the load-bearing block 404 is inserted into the support rail 4, the support rail 4 can be fixed relative to the wall-mounted guide base 40.

[0063] Reference Figure 9 As shown, based on the above scheme, in another scheme of the present application, the upper and lower ends of the clamping plate 402 are bent in the direction away from the roller 403, the load-bearing block 404 is arranged above the roller 403 and the end away from the main structure 70 of the building is provided with an upwardly bent hook, and at least one socket 405 for limiting is provided on the fixing frame 401, and at least two waist-shaped holes 406 for connecting with the main structure 70 of the building are provided on the fixing frame 401.

[0064] In this solution, the structure of the clamping plate 402 facilitates the upward and downward movement of the clamping plate 402 relative to the support rail 4, preventing the clamping plate 402 from becoming directly stuck with the support rail 4. The hooks of the load-bearing block 404 are provided on the side of the support rail 4 corresponding to the wall-mounted guide seat 40, and are used to hook onto the hooks of the load-bearing block 404, thereby strengthening the connection between the wall-mounted guide seat 40 and the support rail 4. The hooks are bent upward to hook onto the blocks on the support rail 4, preventing the support rail 4 from moving downward relative to the wall-mounted guide seat 40. The load-bearing block 404 is rotatably connected, allowing the support rail 4 to move upward relative to the load-bearing block 404, thereby ensuring that the support rail 4 can also be lifted upward relative to the main building structure 70.

[0065] Reference Figure 5 As shown, in another embodiment of the present application, the support rail 4 includes two symmetrically arranged guide plates 41 for limiting and guiding, and a plurality of ladder stops 42 installed between the two guide plates 41 and evenly arranged up and down.

[0066] In this embodiment, the guide plate 41 cooperates with the first guide rail pulley 312, the baffle 315, the second guide rail pulley 342, the third guide rail pulley 343, the reversing box 55, and the clamping plate 402 to limit the position of the cantilever support frame 3, the lifting mechanism 5, and the wall-mounted guide seat 40 relative to the support rail 4, thereby achieving interconnection between the cantilever support frame 3 and the support rail 4, the lifting mechanism 5 and the support rail 4, and the wall-mounted guide seat 40 and the support rail 4. The ladder stop 42 is designed to cooperate with the gear 56. The gear 56 is inserted into the ladder stop 42 and can rotate under the support of the ladder stop 42 to achieve movement of the reversing structure.

[0067] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 10 As shown, in one scheme of the present application, the fabric machine 7 can move horizontally on the Bailey frame 1, the sprinkler system is arranged above the Bailey frame 1 and along the periphery of the Bailey frame 1, a pulley is provided in the groove-shaped structural member 60, the canopy 10 is an electric telescopic structure, and the Bailey frame 1 is provided with a slide rail for the telescopic canopy 10.

[0068] In this solution, the fabric spreading machine 7 can move in the horizontal direction, which can increase the operating range of the fabric spreading machine 7 and prevent it from being affected by other components, building structures or materials, which may cause difficulties in spreading the fabric. The spray system is set along the circumference of the Bailey frame 1, which can ensure all-round dust reduction and temperature reduction in the area covered by the Bailey frame 1, and will not affect other operations on the Bailey frame 1. The pulley is connected to the rope, and the height of the large template suspended thereon can be adjusted to ensure smooth mold closing and demolding of the large template, and to ensure that the height position of the large template is adjustable, which is more convenient for working on the large template. The canopy 10 adopts a telescopic structure, and the opening or contraction of the canopy is achieved by sliding its support frame relative to the slide rail, which can meet different needs.

[0069] While the present application has been described in conjunction with specific embodiments thereof, many alternatives, modifications and variations of these embodiments will be apparent to those skilled in the art in light of the foregoing description.

[0070] It should be noted that the above description is limited to some embodiments of the present application. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims may be performed in an order different from that described in the above embodiments and still achieve the desired results. Furthermore, the processes depicted in the accompanying drawings do not necessarily require the specific order or sequential order shown to achieve the desired results. In certain embodiments, multitasking and parallel processing are also possible or may be advantageous.

[0071] The embodiments of the present application are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present application should be included in the scope of protection of this application.

Claims

1. A highly integrated intelligent construction platform for use in the construction of a building main structure, comprising a Bailey frame (1) covering the upper portion of a building main structure (70), and a bearing column (2) for supporting the Bailey frame (1), characterized in that: A cantilever support frame (3) is connected below the supporting column (2), and the cantilever support frame (3) is connected to a support guide rail (4) for connecting to the main structure (70) of the building. The cantilever support frame (3) is connected to a lifting mechanism (5) for lifting the Bailey frame (1), and the lifting mechanism (5) is installed on the support guide rail (4) and can drive the cantilever support frame (3) to be lifted and lowered along the support guide rail (4). One end of the Bailey frame (1) extends out of the main structure (70) of the building and is connected to a trolley crane (6). A material placing machine ( 7), top scaffolding (8), mobile house (9), canopy (10) and sprinkler system, a lifting distribution platform (20) is provided below the trolley crane (6), a construction elevator (30) is provided on the side of the Bailey frame (1) close to the mobile house (9), the support guide rail (4) and the lifting distribution platform (20) are both connected to a plurality of wall guide seats (40) for connecting to the main building frame (70), a connecting frame (50) is connected between a plurality of the bearing columns (2) on the same side, and a plurality of groove-shaped structural members (60) are provided on the side of the Bailey frame (1); The Bailey frame (1) comprises a plurality of transfer columns and beams and trusses connected to the transfer columns, and the grooved structural member (60) is used for hanging the large template and closing and un-molding the large template; The cantilever support frame (3) is used to extend a distance between the load-bearing column (2) and the edge of the main building frame (70), and the distance is used to make room for the forward and backward movement of the large template and to provide an operating space for the steel bar binding of the shear wall; The support guide rail (4) can be automatically lifted upwards by the lifting mechanism (5) with the cantilever support frame (3) as support, and the cantilever support frame (3) can be automatically lifted upwards by the lifting mechanism (5) with the support guide rail (4) as support; The cantilever support frame (3) comprises a triangular support (31) for supporting the supporting column (2), a connecting column (32) for connecting to the supporting guide rail (4), and an oblique support (33) supporting the triangular support (31), the lower end of the connecting column (32) is connected to a bottom connecting piece (34) that is rollingly connected to the supporting guide rail (4), the middle of the connecting column (32) is connected to a pump station bracket (35), and the triangular support (31) is provided with a connecting shaft (314) for connecting to the lifting mechanism (5); The lifting mechanism (5) comprises a first reversing structure (51) and a second reversing structure (52) which are arranged vertically and connected to the support guide rail (4); a hydraulic cylinder (53) for driving the cantilever support frame (3) to rise and fall is provided between the first reversing structure (51) and the second reversing structure (52); the hydraulic cylinder (53) is inverted; and a connecting rod (54) connected to the connecting shaft (314) is provided at the upper end of the first reversing structure (51); The first reversing structure (51) and the second reversing structure (52) have the same structure and both comprise a reversing box (55), a gear (56) rotatably arranged in the reversing box (55), a reversing block (57) rotatably arranged above the gear (56), and a reversing shaft (58) for limiting the direction of the reversing block (57). The reversing box (55) is provided with two reversing holes (551). The two reversing holes (551) cooperate with the reversing shaft (58) to limit the gear (56) to only rotate upward or downward.

2. The highly integrated intelligent construction platform for building main structure construction according to claim 1, characterized in that: The bottom connecting member (34) includes a pulley mounting seat (341) connected to the connecting column (32); a side of the pulley mounting seat (341) away from the connecting column (32) is provided with two second guide rail pulleys (342) that are clamped on the support rail (4) and are rollingly connected to the support rail (4); a third guide rail pulley (343) that rolls on the support rail (4) is provided between the second guide rail pulleys (342) and the connecting column (32).

3. The highly integrated intelligent construction platform for building main structure construction according to claim 1, characterized in that: The end of the triangular support (31) away from the support rail (4) is provided with a support plate (313) for supporting the installation of the column (2); the end of the triangular support (31) close to the support rail (4) is provided with two symmetrically arranged hanging plates (311); the two hanging plates (311) are each provided with at least one first guide rail pulley (312) that is clamped with the support rail (4) and is rollingly connected to the support rail (4); the ends of the two hanging plates (311) away from the support plate (313) are each provided with a clamping groove; and the side of the first guide rail pulley (312) close to the triangular support (31) is provided with a baffle (315).

4. The highly integrated intelligent construction platform for building main structure construction according to claim 1 is characterized by: The wall-mounted guide seat (40) comprises a fixing frame (401) for connecting to the main building frame (70), two symmetrically arranged clamping plates (402) are provided on the side of the fixing frame (401) away from the main building frame (70), a roller (403) is provided in the middle of the fixing frame (401), and a load-bearing block (404) is rotatably connected above the roller (403).

5. The highly integrated intelligent construction platform for building main structure construction according to claim 4 is characterized by: The upper and lower ends of the clamping plate (402) are both bent in a direction away from the roller (403); the load-bearing block (404) is arranged above the roller (403) and is provided with an upwardly bent hook at its end away from the main building frame (70); the fixing frame (401) is provided with at least one socket (405) for limiting, and the fixing frame (401) is provided with at least two waist-shaped holes (406) for connecting with the main building frame (70).

6. The highly integrated intelligent construction platform for building main structure construction according to claim 1, characterized in that: The support guide rail (4) comprises two symmetrically arranged guide plates (41) for limiting and guiding, and a plurality of ladder stops (42) installed between the two guide plates (41) and evenly arranged up and down.

7. The highly integrated intelligent construction platform for building main structure construction according to claim 1 is characterized by: The material distributing machine (7) can move horizontally on the Bailey frame (1), the spraying system is arranged above the Bailey frame (1) and along the periphery of the Bailey frame (1), a pulley is provided in the groove-shaped structural member (60), the canopy (10) is an electric telescopic structure, and the Bailey frame (1) is provided with a slide rail for telescoping the canopy (10).

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