Anti-abrasion material applied to ocean engineering and preparation method of anti-abrasion material

By preparing anti-wear materials, using specific raw materials and modification treatments, the problem of poor anti-wear performance of coating materials in marine engineering is solved, and the comprehensive performance of the material is improved, including wear resistance, impact resistance and corrosion resistance.

CN120365724APending Publication Date: 2025-07-25ZIBO KAILIKE NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510505994.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-07-25

AI Technical Summary

Technical Problem

The existing coating materials have poor wear resistance in marine engineering, which affects impact resistance and adhesion, and are insufficient corrosion and weather resistance, which limits the efficiency of use.

Method used

Bisphenol A is used to combine with polymers of epoxychlorohydrin, functional modifiers, and additives for modifying talc to prepare anti-wear materials by blending and preparing barium titanate modifiers and functional modifiers to optimize material performance, modify talc solution and additives to optimize interface properties, and enhance the anti-wear, impact and adhesion properties of the material.

Benefits of technology

The coordinated improvement of the anti-wear, impact and adhesion properties of anti-wear materials has been achieved, while improving the corrosion resistance and weathering resistance of the materials, significantly improving the efficiency of use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the technical field of ocean engineering, in particular to an anti-abrasion material applied to ocean engineering and a preparation method of the anti-abrasion material. Comprising the following raw materials in parts by weight: 35-40 parts of a bisphenol A and epichlorohydrin polymer, 7-11 parts of a functional modifier, 4-7 parts of methyl ethyl ketone, 4-7 parts of a modified talc additive, 2-6 parts of a (chloromethyl) ethylene oxide polymer, 2-5 parts of methyl isobutyl ketone and 5.5 parts of a curing agent. According to the anti-abrasion material for ocean engineering, the raw materials such as a polymer of bisphenol A and epoxy chloropropane, methyl ethyl ketone and a polymer of (chloromethyl) ethylene oxide are matched with the functional modifier and the additive of modified talc to serve as additives, and the raw materials are blended and matched to achieve a common synergistic effect; the wear resistance, impact resistance and adhesive force of the prepared material product are coordinated and improved, and meanwhile, the product is remarkable in corrosion resistance-weather resistance long-term stability.
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Description

Technical Field

[0001] The present invention relates to the technical field of ocean engineering, and particularly relates to an anti-abrasion material applied to ocean engineering and a preparation method thereof. Background Art

[0002] Ocean engineering refers to new construction, reconstruction, and expansion projects that aim to develop, utilize, protect, and restore marine resources and whose main body is located seaward of the coastline. Generally, the main content of ocean engineering can be divided into two major parts: resource development technology and equipment technology. Ocean engineering also involves technologies such as ship engineering and nuclear power plant pipelines. In order to protect engineering technologies, coating technologies are often used for protection.

[0003] Existing coating materials have poor anti-abrasion performance. In order to improve the anti-abrasion performance of products, it is easy to affect the anti-impact performance and adhesion of products. It is difficult for products to achieve coordinated improvement in anti-abrasion, anti-impact, and adhesion. At the same time, the corrosion-resistant and weather-resistant long-term effectiveness of products is poor, which limits the use efficiency of products. Summary of the Invention

[0004] Aiming at the defects of the existing technology, the purpose of the present invention is to provide an anti-abrasion material applied to ocean engineering and a preparation method thereof to solve the problems raised in the above background art.

[0005] The present invention adopts the following technical solutions to solve the technical problems:

[0006] The present invention provides an anti-abrasion material applied to ocean engineering, which comprises the following raw materials in parts by weight:

[0007] 35-40 parts of a polymer of bisphenol A and epichlorohydrin, 7-11 parts of a functional modifier, 4-7 parts of methyl ethyl ketone, 4-7 parts of an additive of modified talc, 2-6 parts of a polymer of (chloromethyl)oxirane, 2-5 parts of methyl isobutyl ketone, and 4-7 parts of a curing agent.

[0008] Preferably, the anti-abrasion material comprises the following raw materials in parts by weight:

[0009] 37.5 parts of a polymer of bisphenol A and epichlorohydrin, 9 parts of a functional modifier, 5.5 parts of methyl ethyl ketone, 5.5 parts of an additive of modified talc, 4 parts of a polymer of (chloromethyl)oxirane, 3.5 parts of methyl isobutyl ketone, and 5.5 parts of a curing agent.

[0010] Preferably, the curing agent is diethylenetriamine.

[0011] Preferably, the preparation method of the functional modifier is as follows:

[0012] S01, preparation of barium titanate modifier:

[0013] S01a, adding 1 to 3 parts of silane coupling agent KH550, 2 to 5 parts of eucryptite, and 2 to 3 parts of aluminum nitride to 5 to 7 parts of 5% by mass lanthanum chloride solution and stirring evenly to obtain a modified solution;

[0014] S01b, irradiating barium titanate in a proton irradiation box for 25 to 30 minutes at an irradiation power of 400 W. After the irradiation is completed, stirring and modifying the barium titanate in a modification liquid of 5 to 8 times the total amount of the barium titanate. After the stirring is completed, filtering and drying are performed to obtain a barium titanate modifier.

[0015] S02, 3 to 5 parts of functional additives, 1 to 3 parts of sodium carboxymethyl cellulose and 4 to 7 parts of 5 to 8% by mass barium nitrate aqueous solution are fully mixed to obtain a functional blending solution;

[0016] S03, the barium titanate modifier and the functional blending liquid are mixed and ball-milled in a weight ratio of (5-8):3, the ball-milling speed is 1000-1500r / min, the ball-milling is carried out for 2h, and after the ball-milling is completed, the functional modifier is filtered and dried to obtain the functional modifier.

[0017] Preferably, the stirring speed of the stirring modification treatment is 550-750 r / min, the stirring is 1 hour, and the stirring temperature is 50-55°C.

[0018] Preferably, the preparation method of the functional additive is:

[0019] The cordierite is heat treated at 140-150° C. for 10-20 minutes, then cooled to room temperature, and the heat treated cordierite is placed in an ultrasonic liquid with a volume of 3-5 times the total volume of the cordierite for ultrasonic treatment. After the ultrasonic treatment is finished, the cordierite is filtered and dried to obtain a functional additive;

[0020] The ultrasonic liquid comprises the following raw materials in parts by weight: 1 to 3 parts of sodium lignin sulfonate, 4 to 7 parts of nano bentonite, 2 to 3 parts of nano titanium dioxide and 5 to 8 parts of Tris-HCl buffer solution.

[0021] Preferably, the pH value of the Tris-HCl buffer solution is 9.0; the ultrasonic power of the ultrasonic treatment is 450-550W, and the ultrasonic treatment is performed for 20-30 minutes.

[0022] Preferably, the preparation method of the modified talc additive is:

[0023] S11: adding 4 to 6 parts of flaky talc, 2 to 3 parts of aluminum oxide and 1 to 2 parts of nano-silica sol to 5 to 8 parts of 8% by mass sodium citrate solution and stirring evenly to obtain a modified talc solution;

[0024] S12: fully mixing 5 to 7 parts of boron nitride, 1 to 3 parts of cerium oxide and 3 to 5 parts of 4 to 6% by mass sodium silicate solution to obtain an additive;

[0025] The additive and the modified talc liquid are ball-milled according to a weight ratio of 2:5. After the ball-milling is completed, filtration is carried out by suction and then drying is performed to obtain the additive of the modified talc.

[0026] Preferably, the ball-milling speed of the ball-milling treatment is 750 - 850 r / min, and the ball-milling is carried out for 4 - 7 h.

[0027] The present invention also provides a preparation method of an anti-abrasion material applied to ocean engineering, including the following steps:

[0028] Weigh the raw materials according to parts by weight, then mix the raw materials thoroughly, and then carry out a standing treatment at 48 - 52 °C for 2 h to obtain the anti-abrasion material applied to ocean engineering.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] The anti-abrasion material for ocean engineering of the present invention uses polymers of bisphenol A and epichlorohydrin, methyl ethyl ketone, polymers of (chloromethyl) oxirane, etc. as raw materials, and cooperates with a functional modifier and an additive of modified talc as an additive. Through the blending and cooperation of the raw materials, they work together synergistically, and the prepared material product has coordinated improvements in anti-abrasion, impact resistance, and adhesion performance. At the same time, the corrosion resistance - weather resistance long-term stability of the product is remarkable;

[0031] The functional modifier is improved by using a barium titanate modifier, a functional blending liquid and ball-milling. The barium titanate in the barium titanate modifier is irradiated by proton to stimulate its active efficacy, and then optimized by the modification liquid. The silane coupling agent KH550, leucite, aluminum nitride and a lanthanum chloride solution with a mass fraction of 5% in the modification liquid are blended and coordinated. Through the blending and coordination of the raw materials, with leucite and aluminum nitride as the matrix raw materials, a barium titanate system is formulated, and then the barium titanate modifier is better dispersed into the system, thereby optimizing the system performance effect. The functional blending liquid is prepared by blending a functional additive, sodium carboxymethylcellulose and an aqueous solution of barium nitrate with a mass fraction of 5 - 8%. The functional additive coordinates sodium carboxymethylcellulose and the aqueous solution of barium nitrate, and its raw materials are coordinated and optimized to improve the barium titanate modifier, so that the prepared functional modifier further enhances the performance effect of the product in the system. The cordierite in the functional additive is heat-treated and then improved by ultrasonic treatment with an ultrasonic liquid. The sodium lignosulfonate, nano-bentonite, nano-titanium dioxide and Tris-HCl buffer solution in the ultrasonic liquid are blended and optimized. Through the coordination and cooperation of the raw materials, the layered bentonite coordinates with nano-titanium dioxide, and is assisted and coordinated by sodium lignosulfonate and Tris-HCl buffer solution, and then cooperates with cordierite to insert the cordierite-bentonite system into the product, thereby optimizing the performance stability and performance coordination of the product;

[0032] The additive for modified talc is treated by ball milling with an additive and a modified talc solution. The additive is prepared by mixing boron nitride, cerium oxide and sodium silicate solution as raw materials for the additive, and then dispersing them into the system, so as to optimize the interfacial property and interfacial stability of the system raw materials. The modified talc solution is prepared by blending and improving flaky talc powder, alumina, nano-silica sol and a sodium citrate solution with a mass fraction of 8%. Flaky talc powder and alumina are used to further reinforce the system, and at the same time, raw materials such as boron nitride and cerium oxide are blended to reinforce and adjust the functional effect of the system, thus improving the performance efficiency of the product. Detailed implementation manners

[0033] The following is a clear and complete description of the technical solutions in the embodiments of the present invention with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0034] An anti-abrasion material applied to ocean engineering in this embodiment includes the following raw materials in parts by weight:

[0035] 35 - 40 parts of the polymer of bisphenol A and epichlorohydrin, 7 - 11 parts of a functional modifier, 4 - 7 parts of methyl ethyl ketone, 4 - 7 parts of the additive for modified talc, 2 - 6 parts of the polymer of (chloromethyl) epoxyethane, 2 - 5 parts of methyl isobutyl ketone, and 4 - 7 parts of a curing agent.

[0036] The anti-abrasion material in this embodiment includes the following raw materials in parts by weight:

[0037] 37.5 parts of the polymer of bisphenol A and epichlorohydrin, 9 parts of a functional modifier, 5.5 parts of methyl ethyl ketone, 5.5 parts of the additive for modified talc, 4 parts of the polymer of (chloromethyl) epoxyethane, 3.5 parts of methyl isobutyl ketone, and 5.5 parts of a curing agent.

[0038] The curing agent in this embodiment is diethylenetriamine.

[0039] The preparation method of the functional modifier in this embodiment is as follows:

[0040] S01, preparation of the barium titanate modifier:

[0041] S01a, Mix 1 - 3 parts of silane coupling agent KH550, 2 - 5 parts of lithium nepheline, and 2 - 3 parts of aluminum nitride and add them to 5 - 7 parts of a lanthanum chloride solution with a mass fraction of 5% and stir evenly to obtain a modified solution;

[0042] S01b. Irradiate barium titanate in a proton irradiation chamber for 25 - 30 min at an irradiation power of 400 W. After irradiation, conduct stirring modification treatment in a modification liquid that is 5 - 8 times the total amount of barium titanate. After stirring, perform suction filtration and drying to obtain a barium titanate modifier.

[0043] S02. Blend 3 - 5 parts of a functional additive, 1 - 3 parts of sodium carboxymethylcellulose, and 4 - 7 parts of an aqueous barium nitrate solution with a mass fraction of 5 - 8% thoroughly to obtain a functional blending liquid.

[0044] S03. Blend and ball - mill the barium titanate modifier and the functional blending liquid according to a weight ratio of (5 - 8):3. The ball - milling speed is 1000 - 1500 r / min, and ball - mill for 2 h. After ball - milling, perform suction filtration and drying to obtain a functional modifier.

[0045] Preferably, the stirring speed for the stirring modification treatment is 550 - 750 r / min, stir for 1 h, and the stirring temperature is 50 - 55 °C.

[0046] The preparation method of the functional additive in this example is as follows:

[0047] Heat - treat cordierite at 140 - 150 °C for 10 - 20 min, then cool to room temperature. Place the heat - treated cordierite in an ultrasonic liquid that is 3 - 5 times the total amount of cordierite for ultrasonic treatment. After ultrasonic treatment, perform suction filtration and drying to obtain a functional additive.

[0048] The ultrasonic liquid includes the following raw materials in parts by weight: 1 - 3 parts of sodium lignosulfonate, 4 - 7 parts of nano - bentonite, 2 - 3 parts of nano - titanium dioxide, and 5 - 8 parts of Tris - HCl buffer solution.

[0049] The pH value of the Tris - HCl buffer solution in this example is 9.0; the ultrasonic power for the ultrasonic treatment is 450 - 550 W, and ultrasonic for 20 - 30 min.

[0050] The preparation method of the additive for modified talc in this example is as follows:

[0051] S11: Add 4 - 6 parts of flaky talc powder, 2 - 3 parts of alumina, and 1 - 2 parts of nano - silica sol to 5 - 8 parts of a 8% sodium citrate solution and stir evenly to obtain a modified talc liquid.

[0052] S12: Blend 5 - 7 parts of boron nitride, 1 - 3 parts of cerium oxide, and 3 - 5 parts of a sodium silicate solution with a mass fraction of 4 - 6% thoroughly to obtain an additive.

[0053] Ball - mill the additive and the modified talc liquid according to a weight ratio of 2:5. After ball - milling, perform suction filtration and drying to obtain an additive for modified talc.

[0054] The ball milling speed of the ball milling treatment in this embodiment is 750-850 r / min, and the ball milling is performed for 4-7 hours.

[0055] A method for preparing an anti-abrasion material for use in marine engineering according to this embodiment includes the following steps:

[0056] The raw materials are weighed according to weight, and then mixed thoroughly, and then allowed to stand at 48-52° C. for 2 hours to obtain the anti-abrasion material used in marine engineering.

[0057] Example 1.

[0058] An anti-abrasion material used in marine engineering according to this embodiment includes the following raw materials in parts by weight:

[0059] 35 parts of polymer of bisphenol A and epichlorohydrin, 7 parts of functional modifier, 4 parts of methyl ethyl ketone, 4 parts of modified talc additive, 2 parts of polymer of (chloromethyl)ethylene oxide, 2 parts of methyl isobutyl ketone, and 4 parts of curing agent.

[0060] The curing agent in this embodiment is diethylenetriamine.

[0061] The preparation method of the functional modifier of this embodiment is:

[0062] S01, preparation of barium titanate modifier:

[0063] S01a, adding 1 part of silane coupling agent KH550, 2 parts of eucryptite and 2 parts of aluminum nitride to 5 parts of 5% by mass lanthanum chloride solution and stirring evenly to obtain a modified solution;

[0064] S01b, irradiating barium titanate in a proton irradiation box for 25 minutes, with an irradiation power of 400W. After the irradiation is completed, stirring and modifying the barium titanate in a modification liquid of 5 times the total amount of the barium titanate. After the stirring is completed, filtering and drying are performed to obtain a barium titanate modifier.

[0065] S02, 3 parts of functional additives, 1 part of sodium carboxymethyl cellulose and 4 parts of 5% by mass barium nitrate aqueous solution are fully mixed to obtain a functional blending liquid;

[0066] S03, the barium titanate modifier and the functional blending liquid are mixed in a weight ratio of 5:3 and ball-milled at a ball-milling speed of 1000 r / min for 2 h. After the ball-milling is completed, the mixture is filtered and dried to obtain the functional modifier.

[0067] The stirring speed of the modified treatment was 550 r / min, stirring for 1 h, and the stirring temperature was 50°C.

[0068] The preparation method of the functional additive of this embodiment is:

[0069] The cordierite is heat-treated at 140° C. for 10 minutes, then cooled to room temperature, and the heat-treated cordierite is placed in an ultrasonic liquid with a volume 3 times the total volume of the cordierite for ultrasonic treatment. After the ultrasonic treatment is completed, the cordierite is filtered and dried to obtain a functional additive.

[0070] The ultrasonic liquid comprises the following raw materials in parts by weight: 1 part of sodium lignin sulfonate, 4 parts of nano-bentonite, 2 parts of nano-titanium dioxide and 5 parts of Tris-HCl buffer solution.

[0071] The pH value of the Tris-HCl buffer solution in this example is 9.0; the ultrasonic power of the ultrasonic treatment is 450 W, and the ultrasonic treatment lasts for 20 minutes.

[0072] The preparation method of the modified talc additive of this embodiment is:

[0073] S11: adding 4 parts of flaky talc powder, 2 parts of aluminum oxide and 1 part of nano-silica sol to 5 parts of 8% by mass sodium citrate solution and stirring evenly to obtain a modified talc liquid;

[0074] S12: 5 parts of boron nitride, 1 part of cerium oxide and 3 parts of 4% by mass sodium silicate solution are fully mixed to obtain an additive;

[0075] The additive and the modified talc liquid are ball-milled in a weight ratio of 2:5. After the ball-milling is completed, the mixture is filtered and dried to obtain the modified talc additive.

[0076] The ball milling speed of the ball milling treatment in this embodiment is 750 r / min, and the ball milling is performed for 4 hours.

[0077] A method for preparing an anti-abrasion material for use in marine engineering according to this embodiment includes the following steps:

[0078] The raw materials are weighed according to weight, and then mixed thoroughly, and then allowed to stand at 48° C. for 2 hours to obtain the anti-abrasion material used in marine engineering.

[0079] Example 2.

[0080] An anti-abrasion material used in marine engineering according to this embodiment includes the following raw materials in parts by weight:

[0081] 40 parts of polymer of bisphenol A and epichlorohydrin, 11 parts of functional modifier, 7 parts of methyl ethyl ketone, 7 parts of modified talc additive, 6 parts of polymer of (chloromethyl)ethylene oxide, 5 parts of methyl isobutyl ketone, and 7 parts of curing agent.

[0082] The anti-abrasion material of this embodiment includes the following raw materials in parts by weight:

[0083] The curing agent in this embodiment is diethylenetriamine.

[0084] The preparation method of the functional modifier of this embodiment is:

[0085] S01, preparation of barium titanate modifier:

[0086] S01a, adding 3 parts of silane coupling agent KH550, 5 parts of eucryptite and 3 parts of aluminum nitride to 7 parts of 5% by mass lanthanum chloride solution and stirring evenly to obtain a modified solution;

[0087] S01b, irradiating barium titanate in a proton irradiation box for 30 minutes, with an irradiation power of 400W. After the irradiation is completed, stirring and modifying in a modification liquid of 8 times the total amount of barium titanate, after the stirring is completed, filtering and drying to obtain a barium titanate modifier;

[0088] S02, 5 parts of functional additives, 3 parts of sodium carboxymethyl cellulose and 7 parts of 8% by mass barium nitrate aqueous solution are fully mixed to obtain a functional blending liquid;

[0089] S03, the barium titanate modifier and the functional blending liquid are mixed in a weight ratio of 8:3 and ball-milled at a ball-milling speed of 1500 r / min for 2 h. After the ball-milling is completed, the mixture is filtered and dried to obtain the functional modifier.

[0090] The stirring speed of the modified treatment was 750 r / min, stirring for 1 h, and the stirring temperature was 55°C.

[0091] The preparation method of the functional additive of this embodiment is:

[0092] The cordierite is heat treated at 150°C for 20 minutes, then cooled to room temperature, and the heat treated cordierite is placed in an ultrasonic liquid with a volume 5 times the total volume of the cordierite for ultrasonic treatment. After the ultrasonic treatment is completed, the cordierite is filtered and dried to obtain a functional additive.

[0093] The ultrasonic liquid comprises the following raw materials in parts by weight: 3 parts of sodium lignin sulfonate, 7 parts of nano-bentonite, 3 parts of nano-titanium dioxide and 8 parts of Tris-HCl buffer solution.

[0094] The pH value of the Tris-HCl buffer solution in this example is 9.0; the ultrasonic power of the ultrasonic treatment is 550 W, and the ultrasonic treatment is performed for 30 minutes.

[0095] The preparation method of the modified talc additive of this embodiment is:

[0096] S11: adding 6 parts of flaky talc powder, 3 parts of aluminum oxide and 2 parts of nano-silica sol to 8 parts of 8% by mass sodium citrate solution and stirring evenly to obtain a modified talc liquid;

[0097] S12: 7 parts of boron nitride, 3 parts of cerium oxide and 5 parts of 6% by mass sodium silicate solution are fully mixed to obtain an additive;

[0098] The additive and the modified talc solution are ball-milled according to a weight ratio of 2:5. After the ball-milling is completed, suction filtration and drying are carried out to obtain the additive of modified talc.

[0099] In this example, the ball-milling speed for the ball-milling treatment is 850 r / min, and the ball-milling lasts for 7 h.

[0100] A preparation method of an anti-abrasion material applied to ocean engineering in this example includes the following steps:

[0101] Weigh the raw materials according to parts by weight, then mix the raw materials thoroughly, and then let them stand at 52 °C for 2 h to obtain the anti-abrasion material applied to ocean engineering.

[0102] Example 3.

[0103] An anti-abrasion material applied to ocean engineering in this example includes the following raw materials by parts by weight:

[0104] 37.5 parts of the polymer of bisphenol A and epichlorohydrin, 9 parts of the functional modifier, 5.5 parts of methyl ethyl ketone, 5.5 parts of the additive of modified talc, 4 parts of the polymer of (chloromethyl) oxirane, 3.5 parts of methyl isobutyl ketone, and 5.5 parts of the curing agent.

[0105] The curing agent in this example is diethylenetriamine.

[0106] The preparation method of the functional modifier in this example is as follows:

[0107] S01, Preparation of the barium titanate modifier:

[0108] S01a, 2 parts of the silane coupling agent KH550, 3.5 parts of lithium nepheline, and 2.5 parts of aluminum nitride are blended and added to 6 parts of a 5% lanthanum chloride solution by mass fraction and stirred evenly to obtain a modified solution;

[0109] S01b, The barium titanate is irradiated in a proton irradiation chamber for 27.5 min with an irradiation power of 400 W. After the irradiation is completed, it is stirred and modified in the modified solution 6.5 times the total amount of barium titanate. After the stirring is completed, suction filtration and drying are carried out to obtain the barium titanate modifier;

[0110] S02, 4 parts of the functional additive, 2 parts of sodium carboxymethylcellulose, and 5.5 parts of a 6.5% barium nitrate aqueous solution are blended thoroughly to obtain a functional blending solution;

[0111] S03, The barium titanate modifier and the functional blending solution are blended and ball-milled according to a weight ratio of 6.5:3. The ball-milling speed is 1250 r / min, and the ball-milling lasts for 2 h. After the ball-milling is completed, suction filtration and drying are carried out to obtain the functional modifier.

[0112] The stirring speed of the modified stirring treatment was 600 r / min, stirring for 1 h, and the stirring temperature was 52.5°C.

[0113] The preparation method of the functional additive of this embodiment is:

[0114] The cordierite is heat treated at 145°C for 15 minutes, then cooled to room temperature, and the heat treated cordierite is placed in an ultrasonic liquid with a volume 4 times the total volume of the cordierite for ultrasonic treatment. After the ultrasonic treatment is completed, the cordierite is filtered and dried to obtain a functional additive.

[0115] The ultrasonic liquid comprises the following raw materials in parts by weight: 2 parts of sodium lignin sulfonate, 5.5 parts of nano-bentonite, 2.5 parts of nano-titanium dioxide and 6.5 parts of Tris-HCl buffer solution.

[0116] The pH value of the Tris-HCl buffer solution in this example is 9.0; the ultrasonic power of the ultrasonic treatment is 500 W, and the ultrasonic treatment lasts for 25 minutes.

[0117] The preparation method of the modified talc additive of this embodiment is:

[0118] S11: adding 5 parts of flaky talc powder, 2.5 parts of aluminum oxide and 1.5 parts of nano-silica sol to 6.5 parts of 8% by mass sodium citrate solution and stirring evenly to obtain a modified talc liquid;

[0119] S12: 6 parts of boron nitride, 2 parts of cerium oxide and 4 parts of 5% by mass sodium silicate solution are fully mixed to obtain an additive;

[0120] The additive and the modified talc liquid are ball-milled in a weight ratio of 2:5. After the ball-milling is completed, the mixture is filtered and dried to obtain the modified talc additive.

[0121] The ball milling speed of the ball milling treatment in this embodiment is 800 r / min, and the ball milling is 5.5 hours.

[0122] A method for preparing an anti-abrasion material for use in marine engineering according to this embodiment includes the following steps:

[0123] The raw materials are weighed according to weight, and then mixed thoroughly, and then allowed to stand at 50° C. for 2 hours to obtain an anti-abrasion material for use in marine engineering.

[0124] Comparative Example 1.

[0125] The difference from Example 3 is that no functional modifier is added.

[0126] Comparative Example 2.

[0127] The difference from Example 3 is that no barium titanate modifier is added in the preparation of the functional modifier.

[0128] Comparative Example 3

[0129] Different from Example 3, barium titanate was not added during the preparation of the barium titanate modifier.

[0130] Comparative Example 4

[0131] Different from Example 3, the modification liquid was not added during the preparation of the barium titanate modifier.

[0132] Comparative Example 5

[0133] Different from Example 3, the preparation method of the modification liquid was different, and nepheline and aluminum nitride were not added.

[0134] Comparative Example 6

[0135] Different from Example 3, the functional blending liquid was not added during the preparation of the functional modifier.

[0136] Comparative Example 7

[0137] Different from Example 3, sodium carboxymethylcellulose and an aqueous solution of barium nitrate with a mass fraction of 6.5% were not added to the functional blending liquid.

[0138] Comparative Example 8

[0139] Different from Example 3, the functional additive was not added to the functional blending liquid.

[0140] Comparative Example 9

[0141] Different from Example 3, the additive for modified talc was not added.

[0142] Comparative Example 10

[0143] Different from Example 3, no additive was added during the preparation of the additive for modified talc.

[0144] Comparative Example 11

[0145] Different from Example 3, boron nitride and cerium oxide were not added to the additive.

[0146] Comparative Example 12

[0147] Different from Example 3, the modified talc liquid was not added during the preparation of the additive for modified talc.

[0148] Comparative Example 13

[0149] Different from Example 3, flaky talc powder and alumina were not added to the modified talc liquid.

[0150] The products of Examples 1 to 3 and Comparative Examples 1 to 13 were subjected to conventional performance tests, including abrasion resistance, impact resistance, and adhesion performance tests. At the same time, the corrosion-resistant and weather-resistant long-term performance of the products was tested (the products were placed under a 5% mass fraction of sodium chloride salt spray condition for 24 h, and then irradiated with light at an irradiance intensity of 50 W / m 2 , at a temperature of 40 °C for 48 h. The above is one cycle, and the cycle was repeated 10 times to test the corrosion-resistant and weather-resistant long-term performance of the products), and the test results are as follows;

[0151]

[0152]

[0153] It can be seen from Comparative Examples 1 to 13 and Examples 1 to 3 that;

[0154] The product of Example 3 has excellent abrasion resistance, impact resistance, and adhesion performance, and the three can be coordinately improved. In addition, the product has excellent performance stability under the long-term conditions of corrosion resistance and weather resistance, and the product can achieve an integrated coordinated improvement;

[0155] It can be seen from Comparative Examples 1 to 13 and Example 3 that when one of the functional modifiers and the additives without modified talc are not added to the product, the performance of the product shows an obvious deterioration trend. When the two are coordinately combined, the performance effect of the product is the most significant;

[0156] When barium titanate modifier is not added in the preparation of the functional modifier, barium titanate is not added in the preparation of the barium titanate modifier, the modification liquid is not added in the preparation of the barium titanate modifier, the preparation method of the modification liquid is different, lithium nepheline and aluminum nitride are not added, the functional blending liquid is not added in the preparation of the functional modifier, and carboxymethyl cellulose sodium and a 6.5% mass fraction of barium nitrate aqueous solution are not added in the functional blending liquid, the performance of the product shows a deterioration trend to varying degrees;

[0157] The barium titanate modifier prepared by combining the modification liquid obtained by the specific method of the present invention with barium titanate, and the functional modifier prepared by combining the functional blending liquid obtained by the specific method of the present invention with the barium titanate modifier have the most significant performance effect on the product;

[0158] At the same time, when the functional additive is not added to the functional blending liquid, the performance of the product also shows an obvious deterioration trend, and the functional additive has an obvious improvement trend on the performance of the product;

[0159] In the preparation of the additive for modified talc, no additive is added, boron nitride and cerium oxide are not added to the additive, no modified talc liquid is added in the preparation of the additive for modified talc, no flaky talc powder and alumina are added to the modified talc liquid, and the performance of the product shows a deteriorating trend to varying degrees. The additive for modified talc prepared with the modified talc liquid obtained by the specific method of the present invention in combination with the additive has the most remarkable performance effect, and the effect is not as obvious as that of the present invention when other methods are used instead.

[0160] Based on the fact that the functional additive has a great influence on the performance of the product, the test results of the influence of the functional additive on the product performance are further studied as follows:

[0161] Experimental Example 1.

[0162] The difference from Example 3 is that heat-treated cordierite is not added to the functional additive.

[0163] Experimental Example 2.

[0164] The difference from Example 3 is that ultrasonic treatment is not carried out by adding ultrasonic liquid to the functional additive.

[0165] Experimental Example 3.

[0166] The difference from Example 3 is that sodium lignosulfonate is not added to the ultrasonic liquid and water is used instead of the Tris-HCl buffer solution.

[0167] Experimental Example 4.

[0168] The difference from Example 3 is that nano-bentonite and nano-titanium dioxide are not added to the ultrasonic liquid.

[0169] The product performance tests of Experimental Examples 1-4 are as follows:

[0170]

[0171] It can be seen from Experimental Examples 1-4 that when heat-treated cordierite is not added to the functional additive and ultrasonic treatment is not carried out by adding ultrasonic liquid, the performance change trend of the product is relatively large. At the same time, when ultrasonic treatment is not carried out by adding ultrasonic liquid, the performance stability of the product deteriorates significantly under the long-term corrosion and weather resistance conditions;

[0172] In addition, when sodium lignosulfonate is not added to the ultrasonic liquid and water is used instead of the Tris-HCl buffer solution, and nano-bentonite and nano-titanium dioxide are not added to the ultrasonic liquid, the performance of the product shows a deteriorating trend to varying degrees. Only the functional additive prepared with the specific ultrasonic liquid of the present invention in combination with heat-treated cordierite has the most remarkable performance effect, and the effect is not as obvious as that of the present invention when other methods are used instead.

[0173] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention.

[0174] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An anti-abrasion material applied to ocean engineering, characterized in that, It includes the following raw materials in parts by weight: 35-40 parts of polymer of bisphenol A and epichlorohydrin, 7-11 parts of functional modifier, 4-7 parts of methyl ethyl ketone, 4-7 parts of modified talc additive, 2-6 parts of (chloromethyl)ethylene oxide polymer, 2-5 parts of methyl isobutyl ketone, and 5.5 parts of curing agent.

2. An anti-abrasion material applied to ocean engineering according to claim 1, characterized in that, The anti-abrasion material comprises the following raw materials in parts by weight: 37.5 parts of polymer of bisphenol A and epichlorohydrin, 9 parts of functional modifier, 5.5 parts of methyl ethyl ketone, 5.5 parts of modified talc additive, 4 parts of (chloromethyl)ethylene oxide polymer, 3.5 parts of methyl isobutyl ketone, and 4 to 7 parts of curing agent.

3. The anti-abrasion material applied to ocean engineering according to claim 1, characterized in that, The curing agent is diethylenetriamine.

4. The anti-abrasion material for ocean engineering according to claim 1, characterized in that, The preparation method of the functional modifier is: S01, preparation of barium titanate modifier: S01a, adding 1 to 3 parts of silane coupling agent KH550, 2 to 5 parts of eucryptite, and 2 to 3 parts of aluminum nitride to 5 to 7 parts of 5% by mass lanthanum chloride solution and stirring evenly to obtain a modified solution; S01b, irradiating barium titanate in a proton irradiation box for 25 to 30 minutes at an irradiation power of 400 W. After the irradiation is completed, stirring and modifying the barium titanate in a modification liquid of 5 to 8 times the total amount of the barium titanate. After the stirring is completed, filtering and drying are performed to obtain a barium titanate modifier. S02, 3 to 5 parts of functional additives, 1 to 3 parts of sodium carboxymethyl cellulose and 4 to 7 parts of 5 to 8% by mass barium nitrate aqueous solution are fully mixed to obtain a functional blending liquid; S03, the barium titanate modifier and the functional blending liquid are mixed and ball-milled in a weight ratio of (5-8):3, the ball-milling speed is 1000-1500r / min, the ball-milling is carried out for 2h, and after the ball-milling is completed, the functional modifier is filtered and dried to obtain the functional modifier.

5. An anti-abrasion material applied to ocean engineering according to claim 4, characterized in that, The stirring speed of the stirring modification treatment is 550-750 r / min, stirring for 1 hour, and the stirring temperature is 50-55° C.

6. The anti-abrasion material applied to ocean engineering according to claim 4, characterized in that, The preparation method of the functional additive is: The cordierite is heat treated at 140-150° C. for 10-20 minutes, then cooled to room temperature, and the heat treated cordierite is placed in an ultrasonic liquid with a volume of 3-5 times the total volume of the cordierite for ultrasonic treatment. After the ultrasonic treatment is finished, the cordierite is filtered and dried to obtain a functional additive; The ultrasonic liquid comprises the following raw materials in parts by weight: 1 to 3 parts of sodium lignin sulfonate, 4 to 7 parts of nano bentonite, 2 to 3 parts of nano titanium dioxide and 5 to 8 parts of Tris-HCl buffer solution.

7. An anti-abrasion material applied to ocean engineering according to claim 6, characterized in that, The pH value of the Tris-HCl buffer solution is 9.0; the ultrasonic power of the ultrasonic treatment is 450-550W, and the ultrasonic treatment lasts for 20-30 minutes.

8. An anti-abrasion material applied to ocean engineering according to claim 1, characterized in that, The preparation method of the modified talc additive is: S11: adding 4 to 6 parts of flaky talc, 2 to 3 parts of aluminum oxide and 1 to 2 parts of nano-silica sol to 5 to 8 parts of 8% by mass sodium citrate solution and stirring evenly to obtain a modified talc solution; S12: 5 to 7 parts of boron nitride, 1 to 3 parts of cerium oxide and 3 to 5 parts of 4 to 6% by mass sodium silicate solution are fully mixed to obtain an additive; The additive and the modified talc liquid are ball-milled in a weight ratio of 2:

5. After the ball-milling is completed, the mixture is filtered and dried to obtain the modified talc additive.

9. The anti-abrasion material applied to ocean engineering according to claim 8, wherein The ball milling speed for the ball milling treatment is 750 - 850 r / min, and the ball milling is carried out for 4 - 7 h.

10. A preparation method of an anti-abrasion material applied to ocean engineering according to any one of claims 1 to 9, characterized in that, It includes the following steps: Weigh the raw materials by weight parts, then mix the raw materials thoroughly, and then let them stand at 48 - 52 °C for 2 h to obtain the anti-abrasion material applied to ocean engineering.