Energy-saving spunlace non-woven fabric multi-filtration water treatment device and treatment method thereof
The combined design of double-drum differential reverse rotation and multi-stage filtration pool solves the problem of separate drive for water flow acceleration and filter cleaning in existing spunlace non-woven fabric multi-filtration devices, achieving energy-saving and efficient water treatment effects.
Patent Information
- Application Number
- CN202511139297.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-09-12
AI Technical Summary
Existing spunlace nonwoven fabric multi-filtration water treatment devices require separate drive units to accelerate water flow, stir waste liquid, and clean the filter screen during the filtration process, resulting in space waste and reduced energy efficiency.
It adopts a double-cylinder differential counter-rotation design, and uses a servo motor to drive the gear system to achieve synchronous rotation of the No. 1 filter cartridge and the No. 2 filter cartridge, forming a high shear flow field. The linkage shaft drives the cleaning roller and cleaning brush to perform self-cleaning of the filter cartridge. Combined with the combination of a vibration mechanism and a multi-stage filter tank, a single power-driven water flow is realized to accelerate filtration and filter cleaning.
It realizes the simultaneous acceleration of water flow filtration and filter cleaning, improves the energy saving and filtration efficiency of the device, reduces the use of independent power units, and saves energy consumption.
Smart Images

Figure CN120622757A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of water treatment technology, and more specifically, to an energy-saving spunlace nonwoven fabric multi-filtration water treatment device and a treatment method thereof. Background Art
[0002] Spunlace nonwoven fabrics are made by spraying high-pressure fine water jets onto one or more layers of fiber webs, which entangle the fibers together, thereby reinforcing the fiber web and giving it a certain strength. The resulting fabric is spunlace nonwoven fabric. The spunlace nonwoven fabric process consumes a lot of water. In order to save water and reduce production costs, the wastewater must be recycled after water treatment; After searching, the existing patent publication number: CN213680183U discloses a spunlace non-woven fabric multiple filtration water treatment device, including a box body, a water pump and a motor. The water pump and the motor are respectively fixedly installed on the upper end and side wall of the box body. The outlet pipe on the water pump is connected to the top of the box body. A dredging mechanism, a filtering mechanism and a stirring mechanism are arranged in sequence from top to bottom in the box body. The dredging mechanism and the filtering mechanism are in contact with each other. A dosing pipe and a drain pipe are connected on the side wall of the box body below the filtering mechanism. The dosing pipe and the drain pipe are both provided with sealing covers. The dredging mechanism and the stirring mechanism are respectively rotated through the top and side wall of the box body. A protective box is fixedly connected to the side wall of the box body. The output shaft end of the motor rotates through the protective box and is fixedly connected to the stirring mechanism. It can not only effectively filter sewage, but also effectively add medicine and stir the filtered water. In the process of realizing this application, the inventor found that the existing technology has the following problems: Existing spunlace nonwoven fabric multi-filtration water treatment devices often require separate drive units to accelerate water flow, stir waste liquid, and clean the filter during the filtration process, which easily leads to space waste and reduced energy efficiency. They do not have a single power source to achieve the functions of water flow acceleration and filtration cleaning. Therefore, in order to solve the above problems, an energy-saving spunlace nonwoven fabric multi-filtration water treatment device and a treatment method thereof are proposed. Summary of the Invention
[0003] In order to overcome the above-mentioned defects of the prior art, the present application provides an energy-saving spunlace non-woven fabric multi-filtration water treatment device and a treatment method thereof to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: an energy-saving spunlace non-woven fabric multiple filtration water treatment device, comprising a primary filter tank, the top inner wall of the primary filter tank is fixedly connected to a fixed plate, the edge of the fixed plate is movably connected to a rotating ring through a bearing, the bottom end of the rotating ring is fixedly connected to a No. 1 filter cartridge, a sewage collection port is provided at the top center of the primary filter tank, the sewage collection port is connected to the No. 1 filter cartridge through the fixed plate, teeth are arranged around the edge of the rotating ring, one side of the top inner wall of the primary filter tank is connected to a drive rod through a bearing, the outer wall of the drive rod is fixedly connected to a drive gear, the drive gear is meshed with the teeth, the outer wall of the top side of the primary filter tank is fixedly connected to a servo motor, and the output end of the servo motor is connected to the drive rod.
[0005] Preferably, a No. 2 filter cartridge is provided inside the No. 1 filter cartridge, the pore size of the No. 2 filter cartridge is larger than that of the No. 1 filter cartridge, the top of the No. 2 filter cartridge is movably connected to the fixed plate through a bearing, the top outer wall of the No. 2 filter cartridge is fixedly connected with an outer gear ring, the top inner wall of the No. 1 filter cartridge is fixedly connected with an inner gear ring, both sides of the bottom outer wall of the fixed plate are movably connected with a linkage shaft through bearings, the linkage shaft is provided between the No. 1 filter cartridge and the No. 2 filter cartridge, the middle outer wall of the linkage shaft is fixedly connected with a linkage gear, and the two sides of the linkage gear are respectively meshed with the outer gear ring and the inner gear ring.
[0006] Preferably, the bottom end of the linkage shaft is fixedly connected to a cleaning roller, the outer wall of the cleaning roller is connected to a cleaning bristle, the inner wall of the No. 2 filter cartridge is arranged and fixedly connected with a guide plate, the bottom end of the No. 1 filter cartridge is fixedly connected to a bottom plate, a cleaning door is embedded in the center of the bottom plate, the cleaning door and the bottom plate are fixedly connected by a snap fastener, an annular groove is provided on the top outer wall of the cleaning door, the bottom end of the No. 2 filter cartridge is embedded in the annular groove, and the No. 2 filter cartridge is slidably connected to the annular groove.
[0007] Preferably, a connecting rod is fixedly connected to the bottom edge of the base plate, a stirring rod is fixedly connected to the edge of the connecting rod, a pH detection probe is provided on one side of the interior of the primary filter tank, and an automatic dosing bottle is connected to the top side of the primary filter tank.
[0008] Preferably, a vibration mechanism is provided on one side of the middle outer wall of the No. 1 filter cartridge, and the vibration mechanism includes a linkage ring groove, a tooth groove, a fixed cylinder, a push rod, a spring and a ball. The middle outer wall of the No. 1 filter cartridge is fixedly connected with a linkage ring groove, and a tooth groove is provided at the outer groove of the linkage ring groove. The tooth grooves are provided in multiple groups and are arranged equidistantly, and the tooth grooves are inclined. One side outer wall of the primary filter tank is fixedly connected with a fixed cylinder, and a push rod is embedded in the inner wall of the fixed cylinder, and the push rod is movably connected to the fixed cylinder.
[0009] Preferably, the end of the push rod close to the fixed cylinder is fixedly connected to a spring, the end of the spring away from the push rod is connected to the inner wall of the fixed cylinder, and the end of the push rod away from the spring is embedded with a ball, and the ball is embedded in the linkage ring groove.
[0010] Preferably, a sedimentation tank is provided on one side of the primary filter tank, a flotation tank is provided on one side of the sedimentation tank, a fine filter tank is provided on one side of the flotation tank, the primary filter tank, the sedimentation tank, the flotation tank and the fine filter tank are respectively connected by a drainage pipe, a liquid pump is provided in the middle of the drainage pipe, a guide rail is provided on the top side wall of the flotation tank, a movable frame is provided on the top of the flotation tank, electric drive wheels are connected to the two ends of the bottom of the movable frame, the electric drive wheels are embedded in the guide rail, the electric drive wheels are slidably connected to the guide rail, an electric telescopic rod is provided at the bottom of the mobile frame, a scraper is provided at the bottom of the electric telescopic rod, a low-voltage DC electrode network is integrated into the bottom of the scraper, and a sewage collecting tank is provided on one side of the flotation tank.
[0011] Preferably, an aerator is provided on one side of the flotation tank, the bottom ends of both sides of the movable frame are fixedly connected to auxiliary frames, the bottom ends of the auxiliary frames are connected to a driving rack, an isolation box is provided on the bottom inner wall of the flotation tank, the interior of the isolation box is connected to a rotating rod through a bearing, the middle part of the isolation box is connected to a blade shaft through a bearing arrangement, the top of the blade shaft passes through the isolation box and is connected to a spiral blade, and the blade shaft and the rotating rod are meshed and connected by a bevel gear.
[0012] Preferably, one end of the rotating rod extends to the outside of the flotation tank and is connected to a synchronous gear. Multiple groups of the synchronous gears are connected by a synchronous toothed belt. The synchronous toothed belt is a double-sided toothed belt, and the driving rack is engaged with the synchronous toothed belt.
[0013] The processing method comprises the following steps: Step 1: Primary filtration: Sewage enters the primary filter tank from the sewage collection port and is filtered for large particles of impurities by the rotating No. 1 filter cartridge. The servo motor drives the drive rod to rotate, which drives the drive gear to rotate synchronously. The drive gear rotates, which drives the teeth to rotate, thereby driving the rotating ring and the No. 1 filter cartridge to rotate. The rotation of the No. 1 filter cartridge generates centrifugal force, which drives the water flow radially. The No. 2 filter cartridge rotates in the opposite direction through the differential speed of the inner and outer gear rings and the linkage gears, forming a shear flow field to prevent blockage and remove attached pollutants at the same time. Step 2: The filter cartridges are self-cleaning. When the No. 1 filter cartridge rotates, the internal gear ring on its top drives the linkage gear to drive the linkage shaft to rotate. The bottom end of the linkage shaft drives the cleaning roller to rotate. The rotation of the cleaning roller drives the cleaning brush to clean the No. 1 and No. 2 filter cartridges synchronously to prevent the holes from being blocked. Step 3: Vibration anti-blocking enhancement: When the No. 1 filter cartridge rotates, the helical teeth of the linkage ring groove periodically squeeze the ball, the push rod retreats and compresses the spring, and the spring rebounds to push the ball to hit the linkage ring groove, generating high-frequency micro-vibration. The vibration wave is transmitted to the No. 1 filter cartridge, shaking off deep blockages; Step 4: Multiple treatments. The effluent from the primary filter tank is driven by a liquid pump through the discharge pipe and enters the sedimentation tank, flotation tank and fine filter tank in sequence, thereby achieving multiple filtration treatments of spunlace non-woven wastewater. The four-stage treatment realizes the cascade removal of pollutants.
[0014] The technical effects and advantages of this application are: 1. Compared with the existing technology, this energy-saving spunlace non-woven fabric multiple filtration water treatment device and its treatment method form a high shear flow field through the differential reverse rotation of the two cylinders to peel off the attached pollutants. At the same time, the rotation of the No. 2 filter cartridge can perform a centrifugal acceleration motion on the sewage entering the interior, thereby accelerating the sewage filtration. The rotation of the linkage shaft synchronously drives the cleaning roller to rotate, and the rotation of the cleaning roller drives the surface cleaning bristles to rotate. The cleaning bristles can synchronously clean the No. 2 filter cartridge and the No. 1 filter cartridge. Water flow acceleration filtration and filtration cleaning can be achieved through a single power, thereby improving the energy saving of the device.
[0015] 2. Compared with the existing technology, this energy-saving spunlace non-woven fabric multi-filtration water treatment device and its treatment method drive the driving rack to move synchronously when the moving frame moves, and the driving rack engages the synchronous toothed belt to drive the synchronous toothed belt to rotate. The synchronous toothed belt drives the synchronous gear to rotate, thereby driving the rotating rod to rotate. The rotation of the rotating rod transmits power to the impeller shaft through the bevel gear. The rotation of the impeller shaft drives the spiral impeller to rotate at the bottom of the pool. The rotating spiral impeller can break up the larger bubbles generated by the aerator to enhance the collision between dissolved air and flocs, thereby improving the bubble utilization rate. The breaking work is driven by the electric drive wheel to drive the auxiliary frame, eliminating the need for an independent motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the primary filter structure for this application; Figure 2 This is a schematic diagram of the connection structure between the No. 1 filter cartridge and the No. 2 filter cartridge of this application; Figure 3 This is a schematic diagram of the three-dimensional structure of the filter cartridge No. 1 of this application; Figure 4 This is a schematic diagram of the connection structure between the linkage shaft and the linkage gear of this application; Figure 5 This is a schematic diagram of the flotation tank structure of this application; Figure 6 This is a schematic diagram of the overall connection structure of this application; Figure 7 This is a schematic diagram of the structure of the vibration mechanism of this application; Figure 8 This is a schematic diagram of the connection structure between the synchronous gear and the synchronous belt of this application.
[0017] The accompanying drawings are marked as follows: 1, primary filter tank; 2, fixed plate; 201, sewage collection port; 3, rotating ring; 4, filter cartridge No. 1; 5, teeth; 6, driving rod; 7, driving gear; 8, servo motor; 9, filter cartridge No. 2; 10, outer gear ring; 11, inner gear ring; 12, linkage shaft; 13, linkage gear; 14, cleaning roller; 15, cleaning bristles; 16, guide plate; 17, bottom plate; 18, cleaning door; 19, annular groove; 20, connecting rod; 21, stirring rod; 22, pH detection probe; 23, automatic dosing bottle; 24, vibration mechanism; 25, linkage ring groove; 26 , tooth groove; 27, fixed cylinder; 28, push rod; 29, spring; 30, ball; 31, sedimentation tank; 32, flotation tank; 321, fine filter tank; 33, drain pipe; 34, liquid pump; 35, guide rail; 36, mobile frame; 37, electric drive wheel; 38, electric telescopic rod; 39, scraper; 40, low-voltage DC electrode network; 41, sewage collection tank; 42, aerator; 421, auxiliary frame; 43, drive rack; 431, rotating rod; 44, isolation box; 45, impeller shaft; 46, spiral impeller; 47, bevel gear; 48, synchronous gear; 49, synchronous belt. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0019] Example 1 As attached Figures 1 to 8 An energy-saving spunlace non-woven fabric multiple filtration water treatment device shown includes a primary filter tank 1, the top inner wall of the primary filter tank 1 is fixedly connected to a fixed plate 2, the edge of the fixed plate 2 is movably connected to a rotating ring 3 through a bearing, the bottom end of the rotating ring 3 is fixedly connected to a No. 1 filter cartridge 4, a sewage collection port 201 is provided at the top center of the primary filter tank 1, the sewage collection port 201 is connected to the No. 1 filter cartridge 4 through the fixed plate 2, teeth 5 are arranged around the edge of the rotating ring 3, one side of the top inner wall of the primary filter tank 1 is connected to a drive rod 6 through a bearing, the outer wall of the drive rod 6 is fixedly connected to a drive gear 7, the drive gear 7 is engaged with the teeth 5, the outer wall of the top side of the primary filter tank 1 is fixedly connected to a servo motor 8, and the output end of the servo motor 8 is connected to the drive rod 6.
[0020] Among them, sewage enters the primary filter tank 1 from the top sewage collection port 201, and the fixed plate 2 plays a supporting role. The fixed plate 2 provides a stable structural foundation to ensure the concentric operation of subsequent rotating parts. The rotating ring 3 is connected to the fixed plate 2 through a bearing so that it can rotate along the fixed plate 2. The driving rod 6 is driven by the servo motor 8 to rotate. The rotation of the driving rod 6 drives the driving gear 7 to rotate synchronously. The rotation of the driving gear 7 drives the teeth 5 to rotate, thereby driving the rotating ring 3 and the No. 1 filter cartridge 4 to rotate. The rotation of the No. 1 filter cartridge 4 generates centrifugal force, which promotes the radial movement of the water flow and improves the filtration efficiency. At the same time, the rotation process is dynamic filtration, which can reduce the adhesion of impurities and delay clogging.
[0021] Example 2 Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 8 As shown, see the following description for details: As a preferred embodiment, a No. 2 filter cartridge 9 is provided inside the No. 1 filter cartridge 4. The pore size of the No. 2 filter cartridge 9 is larger than that of the No. 1 filter cartridge 4. The top of the No. 2 filter cartridge 9 is movably connected to the fixed plate 2 through a bearing. The top outer wall of the No. 2 filter cartridge 9 is fixedly connected with an outer gear ring 10. The top inner wall of the No. 1 filter cartridge 4 is fixedly connected with an inner gear ring 11. Both sides of the bottom outer wall of the fixed plate 2 are movably connected with a linkage shaft 12 through a bearing. The linkage shaft 12 is provided between the No. 1 filter cartridge 4 and the No. 2 filter cartridge 9. The middle outer wall of the linkage shaft 12 is fixed. It is fixedly connected with a linkage gear 13, and the two sides of the linkage gear 13 are respectively engaged with the outer gear ring 10 and the inner gear ring 11. When the No. 1 filter cartridge 4 rotates, its inner gear ring 11 rotates synchronously to drive the linkage gear 13 to rotate. At the same time, the linkage gear 13 is engaged with the outer gear ring 10, forcing the No. 2 filter cartridge 9 to rotate in the opposite direction. The double-cylinder differential rotates in the opposite direction to form a high shear flow field to peel off attached pollutants. At the same time, the rotation of the No. 2 filter cartridge 9 can perform a centrifugal acceleration motion on the sewage entering the interior, thereby accelerating the sewage filtration.
[0022] As a preferred embodiment, the bottom end of the linkage shaft 12 is fixedly connected to a cleaning roller 14, the outer wall of the cleaning roller 14 is connected to a cleaning brush 15, the inner wall of the No. 2 filter cartridge 9 is arranged and fixedly connected with a guide plate 16, the bottom end of the No. 1 filter cartridge 4 is fixedly connected to a bottom plate 17, a cleaning door 18 is embedded in the center of the bottom plate 17, the cleaning door 18 and the bottom plate 17 are fixedly connected by a snap fastener, an annular groove 19 is provided on the top outer wall of the cleaning door 18, the bottom end of the No. 2 filter cartridge 9 is embedded in the annular groove 19, and the No. 2 filter cartridge 9 is slidably connected to the annular groove 19, wherein the linkage gear 13 can drive the linkage shaft 12 to rotate while rotating. The linkage shaft 12 rotates synchronously to drive the cleaning roller 14 to rotate, and the cleaning roller 14 rotates to drive the surface cleaning brush 15 to rotate. The cleaning brush 15 can clean the No. 2 filter cartridge 9 and the No. 1 filter cartridge 4 synchronously, and the bristles 15 physically remove the blockages in the hole, and the flux maintenance rate is improved. The guide plate 16 extends the water flow path, improves the impurity capture rate, and at the same time induces vortex to enhance centrifugal separation. The water flow can be accelerated to filter and filter cleaning by a single power, which improves the energy saving of the device. The bottom plate 17 plays a connecting role, and the impurities remaining after filtration will accumulate on its surface. The impurities can be removed and cleaned by opening the cleaning door 18.
[0023] As a preferred embodiment, a connecting rod 20 is fixedly connected to the bottom edge of the bottom plate 17, a stirring rod 21 is fixedly connected to the edge of the connecting rod 20, a pH detection probe 22 is provided on the inner side of the primary filter tank 1, and an automatic dosing bottle 23 is connected to the top side of the primary filter tank 1. When the No. 1 filter cartridge 4 rotates, the connecting rod 20 drives the stirring rod 21 to disturb the bottom of the pool, the pH detection probe 22 monitors the water quality in real time, and triggers the automatic dosing bottle 23 to dosing. The stirring rod 21 prevents precipitation at the bottom of the pool and promotes the diffusion of the agent, thereby avoiding uneven dosage due to too little or too much dosage.
[0024] As a preferred embodiment, a vibration mechanism 24 is provided on one side of the middle outer wall of the No. 1 filter cartridge 4. The vibration mechanism 24 includes a linkage ring groove 25, a tooth groove 26, a fixed cylinder 27, a push rod 28, a spring 29 and a ball 30. The middle outer wall of the No. 1 filter cartridge 4 is fixedly connected with the linkage ring groove 25. The outer groove of the linkage ring groove 25 is provided with a tooth groove 26. The tooth grooves 26 are provided with multiple groups and are arranged equidistantly. The tooth grooves 26 are inclined. One side outer wall of the primary filter tank 1 is fixedly connected with a fixed cylinder 27. The inner wall of the fixed cylinder 27 is embedded with a push rod 28. The push rod 28 is movably connected to the fixed cylinder 27. The push rod 28 is fixedly connected to one end of the fixed cylinder 27. It is connected to a spring 29, and one end of the spring 29 away from the push rod 28 is connected to the inner wall of the fixed cylinder 27. The end of the push rod 28 away from the spring 29 is embedded with a ball 30, and the ball 30 is embedded in the linkage ring groove 25. Among them, when the No. 1 filter cartridge 4 rotates, it can drive the linkage ring groove 25 to rotate synchronously. The rotation of the linkage ring groove 25 causes the ball 30 to change its position in the groove, so that the oblique tooth groove 26 of the linkage ring groove 25 periodically squeezes the ball 30, and the push rod 28 is forced to retreat and compress the spring 29. When it moves out of the oblique tooth groove 26, the spring 29 rebounds and pushes the ball 30 to hit the tooth groove 26, generating high-frequency micro-vibration, thereby effectively shaking off deep blockages.
[0025] As a preferred embodiment, a sedimentation tank 31 is provided on one side of the primary filter 1, an air flotation tank 32 is provided on one side of the sedimentation tank 31, and a fine filter tank 321 is provided on one side of the air flotation tank 32. The primary filter 1, the sedimentation tank 31, the air flotation tank 32 and the fine filter tank 321 are respectively connected through a drainage pipe 33, a liquid pump 34 is provided in the middle of the drainage pipe 33, a guide rail 35 is provided on the top side wall of the air flotation tank 32, a movable frame 36 is provided on the top of the air flotation tank 32, and electric drive wheels 37 are connected to the bottom ends of the movable frame 36. The electric drive wheels 37 are embedded in the guide rail 35, and the electric drive wheels 37 are slidably connected to the guide rail 35. The bottom of the movable frame 36 is provided with an electric telescopic rod 38, and the bottom of the electric telescopic rod 38 is provided with a scraper. 39. A low-voltage DC electrode net 40 is integrated at the bottom of the scraper 39. A sewage collecting tank 41 is provided on one side of the flotation tank 32. The effluent from the primary filter tank 1 is driven by the liquid pump 34 through the drainage pipe 33 and enters the sedimentation tank 31, the flotation tank 32 and the fine filter tank 321 in sequence, thereby realizing multiple filtration treatments of the spunlace non-woven wastewater. The four-stage treatment realizes the step-by-step removal of pollutants. The electric drive wheel 37 is controlled to move along the guide rail 35 to drive the movable frame 36 to reciprocate horizontally. At the same time, the height of the scraper 39 is adjusted in conjunction with the electric telescopic rod 38, so that the movable frame 36 moves to drive the scraper 39 to push the scum into the sewage collecting tank 41 for collection. The low-voltage DC electrode net 40 at the bottom releases a weak electric field when scraping the scum, which promotes the secondary adsorption of bubbles and flocs.
[0026] As a preferred embodiment, an aerator 42 is provided on one side of the flotation tank 32, and the bottom ends of both sides of the movable frame 36 are fixedly connected to auxiliary frames 421, and the bottom ends of the auxiliary frames 421 are connected to a driving rack 43. An isolation box 44 is provided on the bottom inner wall of the flotation tank 32, and the interior of the isolation box 44 is connected to a rotating rod 431 through a bearing. The middle part of the isolation box 44 is connected to a blade shaft 45 through a bearing arrangement, and the top of the blade shaft 45 passes through the isolation box 44 and is connected to a spiral blade 46. The blade shaft 45 and the rotating rod 431 are meshed with a bevel gear 47. One end of the rotating rod 431 extends to the outside of the flotation tank 32 and is connected to a synchronous gear 48. Multiple sets of synchronous gears 48 are connected by a synchronous toothed belt 49. The synchronous toothed belt 49 is a double-sided tooth type, and the driving rack 43 is meshed with the synchronous toothed belt 49. Among them, the aerator 42 is a structure of the prior art. The structure can generate bubbles at the bottom of the flotation tank 32 to achieve flocculation of bubbles and impurities. When the mobile frame 36 moves, it drives the driving rack 43 to move synchronously. The driving rack 43 engages the synchronous toothed belt 49 to drive the synchronous toothed belt 49 to rotate. The synchronous toothed belt 49 drives the synchronous gear 48 to rotate, thereby driving the rotating rod 431 to rotate. The rotation of the rotating rod 431 transmits power to the fan shaft 45 through the bevel gear 47 to rotate. The isolation box 44 is a sealing mechanism to prevent liquid from entering. The rotation of the fan shaft 45 drives the spiral fan 46 to rotate at the bottom of the pool. At the same time, the spiral fan 46 is distributed on one side of the exhaust end of the aerator 42. The rotating spiral fan 46 can break up the larger bubbles generated by the aerator 42 and enhance the collision between the dissolved air and the flocs, thereby improving the bubble utilization rate. The breaking work is driven by the electric drive wheel 37 to drive the auxiliary frame 421, eliminating the need for an independent motor.
[0027] As a preferred embodiment, the processing method comprises the following steps: Step 1: Primary filtration: Sewage enters the primary filter tank 1 from the sewage collection port 201 and is filtered for large particles of impurities by the rotating filter cartridge 4. The servo motor 8 drives the drive rod 6 to rotate, which drives the drive gear 7 to rotate synchronously. The rotation of the gear 7 drives the teeth 5 to rotate, thereby driving the rotating ring 3 and the filter cartridge 4 to rotate. The rotation of the filter cartridge 4 generates centrifugal force, which drives the water flow radially. The filter cartridge 9 rotates in the opposite direction through the differential speed of the inner and outer gear rings 11, 10 and the linkage gear 13, forming a shear flow field to prevent blockage and simultaneously stripping away attached pollutants. Step 2: The filter cartridges are self-cleaning. When the No. 1 filter cartridge 4 rotates, the internal gear ring 11 on its top drives the linkage gear 13 to drive the linkage shaft 12 to rotate. The bottom end of the linkage shaft 12 drives the cleaning roller 14 to rotate. The rotation of the cleaning roller 14 drives the cleaning brush 15 to clean the No. 1 filter cartridge 4 and the No. 2 filter cartridge 9 synchronously to prevent the holes from being blocked. Step 3: When the first filter cartridge 4 rotates, the beveled tooth groove 26 of the linkage ring groove 25 periodically squeezes the ball 30, the push rod 28 retreats and compresses the spring 29, and the spring 29 rebounds and pushes the ball 30 to hit the linkage ring groove 25, generating high-frequency micro-vibration. The vibration wave is transmitted to the first filter cartridge 4, shaking off deep blockages; Step 4: Multiple treatment. The effluent from the primary filter tank 1 is driven by the liquid pump 34 through the drainage pipe 33 and enters the sedimentation tank 31, the flotation tank 32 and the fine filter tank 321 in sequence, thereby achieving multiple filtration treatment of the spunlace non-woven wastewater. The four-stage treatment realizes the cascade removal of pollutants.
[0028] The working process of the present application is as follows: first, sewage enters the primary filter tank 1 from the sewage collection port 201, and large particles of impurities are filtered through the rotating No. 1 filter cartridge 4. The servo motor 8 drives the drive rod 6 to rotate and drives the drive gear 7 to rotate synchronously. The rotation of the gear 7 drives the teeth 5 to rotate, thereby driving the rotating ring 3 and the No. 1 filter cartridge 4 to rotate. The No. 1 filter cartridge 4 rotates to generate centrifugal force, which promotes the radial movement of the water flow. The No. 2 filter cartridge 9 rotates in the opposite direction at a differential speed through the inner gear ring 11, the outer gear ring 10 and the linkage gear 13 to form a shear flow field to prevent blocking and at the same time peel off the attached pollutants. The linkage gear 13 can drive the linkage shaft 12 to rotate while rotating. The rotation of the linkage shaft 12 synchronously drives the cleaning roller 14 to rotate. The rotation of the cleaning roller 14 drives the surface cleaning brush 15 to rotate. The cleaning brush 15 can synchronously clean the No. 2 filter cartridge 9 and the No. 1 filter cartridge 4. The hair 15 physically removes the blockage in the hole, and the flux maintenance rate is improved. The guide plate 16 extends the water flow path, improves the impurity capture rate, and at the same time induces vortex to enhance centrifugal separation. The water flow acceleration filtration and filtration cleaning can be achieved through a single power, which improves the energy saving of the device. The bottom plate 17 plays a connecting role. The impurities remaining after filtration will accumulate on its surface. By opening the cleaning door 18, the impurities can be removed and cleaned. When the No. 1 filter cartridge 4 rotates, it can drive the linkage ring groove 25 to rotate synchronously. The rotation of the linkage ring groove 25 causes the ball 30 to change its position in the groove, so that the oblique tooth groove 26 of the linkage ring groove 25 periodically squeezes the ball 30, and the push rod 28 is forced to retreat and compress the spring 29. When it moves out of the oblique tooth groove 26, the spring 29 rebounds and pushes the ball 30 to hit the tooth groove 26, generating high-frequency micro-vibration, thereby effectively shaking off deep blockages; The effluent from the primary filter 1 is driven by the liquid pump 34 through the drain pipe 33 and enters the sedimentation tank 31, the flotation tank 32 and the fine filter tank 321 in sequence, thereby realizing multiple filtration treatment of the spunlace non-woven wastewater. The four-stage treatment realizes the step-by-step removal of pollutants. The electric drive wheel 37 is controlled to move along the guide rail 35 to drive the movable frame 36 to reciprocate horizontally. At the same time, the electric telescopic rod 38 is used to adjust the height of the scraper 39, so that the movable frame 36 moves and drives the scraper 39 to push the scum into the sump 41 for collection. The low-voltage DC electrode mesh 40 at the bottom releases a weak electric field when scraping the scum, which promotes the secondary adsorption of bubbles and flocs. When the movable frame 36 moves, it drives the drive rack 43 to move synchronously. The drive rack 43 engages the synchronous toothed belt 49, thereby driving the synchronous toothed belt 49 to move. The synchronous toothed belt 49 drives the synchronous gear 48 to rotate, thereby driving the rotating rod 431 to rotate. The rotating rod 431 rotates and transmits power to the fan shaft 45 through the bevel gear 47. The isolation box 44 is a sealing mechanism to prevent liquid from entering. The rotation of the fan shaft 45 drives the spiral fan 46 to rotate at the bottom of the pool. At the same time, the spiral fan 46 is distributed on one side of the exhaust end of the aerator 42. The rotating spiral fan 46 can break up the larger bubbles generated by the aerator 42 to enhance the collision between the dissolved air and the flocs, thereby improving the bubble utilization rate. The breaking work is driven by the electric drive wheel 37 to drive the auxiliary frame 421, eliminating the need for an independent motor. The above is the working principle of this energy-saving spunlace non-woven fabric multi-filtration water treatment device and its treatment method.
Claims
1. An energy-saving spunlace nonwoven fabric multi-filtration water treatment device, comprising a primary filter tank (1), characterized in that: The top inner wall of the primary filter tank (1) is fixedly connected to a fixed plate (2), the edge of the fixed plate (2) is movably connected to a rotating ring (3) via a bearing, the bottom end of the rotating ring (3) is fixedly connected to a No. 1 filter cartridge (4), a sewage collection port (201) is provided at the top center of the primary filter tank (1), the sewage collection port (201) passes through the fixed plate (2) and is connected to the No. 1 filter cartridge (4), teeth (5) are arranged around the edge of the rotating ring (3), one side of the top inner wall of the primary filter tank (1) is connected to a driving rod (6) via a bearing, the outer wall of the driving rod (6) is fixedly connected to a driving gear (7), the driving gear (7) is meshed with the teeth (5), the outer wall of the top side of the primary filter tank (1) is fixedly connected to a servo motor (8), the output end of the servo motor (8) is connected to the driving rod (6).
2. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 1, characterized in that: A second filter cartridge (9) is provided inside the first filter cartridge (4), the aperture of the second filter cartridge (9) is larger than that of the first filter cartridge (4), the top of the second filter cartridge (9) is movably connected to the fixed plate (2) via a bearing, the top outer wall of the second filter cartridge (9) is fixedly connected to an outer gear ring (10), the top inner wall of the first filter cartridge (4) is fixedly connected to an inner gear ring (11), both sides of the bottom outer wall of the fixed plate (2) are movably connected to a linkage shaft (12) via bearings, the linkage shaft (12) is provided between the first filter cartridge (4) and the second filter cartridge (9), the middle outer wall of the linkage shaft (12) is fixedly connected to a linkage gear (13), and the two sides of the linkage gear (13) are respectively meshed with the outer gear ring (10) and the inner gear ring (11).
3. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 2, characterized in that: The bottom end of the linkage shaft (12) is fixedly connected to a cleaning roller (14), the outer wall of the cleaning roller (14) is connected to a cleaning brush (15), the inner wall of the No. 2 filter cartridge (9) is arranged and fixedly connected to a guide plate (16), the bottom end of the No. 1 filter cartridge (4) is fixedly connected to a bottom plate (17), a cleaning door (18) is embedded in the center of the bottom plate (17), the cleaning door (18) and the bottom plate (17) are fixedly connected by a snap fastener, an annular groove (19) is provided on the top outer wall of the cleaning door (18), the bottom end of the No. 2 filter cartridge (9) is embedded in the annular groove (19), and the No. 2 filter cartridge (9) is slidably connected to the annular groove (19).
4. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 3, characterized in that: A connecting rod (20) is fixedly connected to the bottom edge of the bottom plate (17), a stirring rod (21) is fixedly connected to the edge of the connecting rod (20), a pH detection probe (22) is provided on one side of the interior of the primary filter tank (1), and an automatic dosing bottle (23) is connected to the top side of the primary filter tank (1).
5. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 4, characterized in that: A vibration mechanism (24) is provided on one side of the middle outer wall of the No. 1 filter cartridge (4), and the vibration mechanism (24) includes a linkage ring groove (25), a tooth groove (26), a fixed cylinder (27), a push rod (28), a spring (29) and a ball (30). The middle outer wall of the No. 1 filter cartridge (4) is fixedly connected with the linkage ring groove (25), and the outer groove of the linkage ring groove (25) is provided with a tooth groove (26). The tooth grooves (26) are provided in multiple groups and are arranged at equal intervals. The tooth grooves (26) are inclined. The outer wall of one side of the primary filter tank (1) is fixedly connected with the fixed cylinder (27), and the inner wall of the fixed cylinder (27) is embedded with a push rod (28), and the push rod (28) is movably connected to the fixed cylinder (27).
6. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 5, characterized in that: One end of the push rod (28) close to the fixed cylinder (27) is fixedly connected to a spring (29), and one end of the spring (29) away from the push rod (28) is connected to the inner wall of the fixed cylinder (27). A ball (30) is embedded in the end of the push rod (28) away from the spring (29), and the ball (30) is embedded in the linkage ring groove (25).
7. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 5, characterized in that: A sedimentation tank (31) is provided on one side of the primary filter tank (1), an air flotation tank (32) is provided on one side of the sedimentation tank (31), and a fine filter tank (321) is provided on one side of the air flotation tank (32). The primary filter tank (1), the sedimentation tank (31), the air flotation tank (32), and the fine filter tank (321) are connected via a drainage pipe (33), a liquid pump (34) is provided in the middle of the drainage pipe (33), a guide rail (35) is provided on the top side wall of the air flotation tank (32), and the top of the air flotation tank (32) is connected to the bottom side wall of the air flotation tank (32). A movable frame (36) is provided, and both ends of the bottom of the movable frame (36) are connected to electric drive wheels (37), the electric drive wheels (37) are embedded in the guide rails (35), and the electric drive wheels (37) are slidably connected to the guide rails (35). An electric telescopic rod (38) is provided at the bottom of the movable frame (36), and a scraper (39) is provided at the bottom of the electric telescopic rod (38). A low-voltage DC electrode network (40) is integrated at the bottom of the scraper (39). A sewage collecting tank (41) is provided on one side of the flotation tank (32).
8. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 7, characterized in that: An aerator (42) is provided on one side of the flotation tank (32), and auxiliary racks (421) are fixedly connected to the bottom ends of both sides of the movable frame (36), and the bottom ends of the auxiliary racks (421) are connected to a driving rack (43). An isolation box (44) is provided on the inner wall of the bottom of the flotation tank (32), and the interior of the isolation box (44) is connected to a rotating rod (431) via a bearing. The middle of the isolation box (44) is connected to a blade shaft (45) via a bearing arrangement, and the top of the blade shaft (45) passes through the isolation box (44) and is connected to a spiral blade (46). The blade shaft (45) and the rotating rod (431) are meshed and connected via a bevel gear (47).
9. The energy-saving spunlace nonwoven fabric multi-filtration water treatment device according to claim 8, characterized in that: One end of the rotating rod (431) extends to the outside of the flotation tank (32) and is connected to a synchronous gear (48). Multiple groups of the synchronous gears (48) are connected by a synchronous toothed belt (49). The synchronous toothed belt (49) is a double-sided toothed belt. The driving rack (43) is meshed with the synchronous toothed belt (49).
10. A treatment method for an energy-saving spunlace nonwoven fabric multiple-filtration water treatment device, using the energy-saving spunlace nonwoven fabric multiple-filtration water treatment device according to any one of claims 1 to 9, characterized in that: The processing method comprises the following steps: Step 1: Primary filtration. Sewage enters the primary filter tank (1) from the sewage collection port (201), and is filtered through the rotating filter cartridge (4) to filter large particles of impurities. The servo motor (8) drives the driving rod (6) to rotate and drives the driving gear (7) to rotate synchronously. The driving gear (7) rotates and drives the teeth (5) to rotate, thereby driving the rotating ring (3) and the filter cartridge (4) to rotate. The rotation of the filter cartridge (4) generates centrifugal force, which drives the water flow to move radially. The filter cartridge (9) rotates in the opposite direction through the inner gear ring (11), the outer gear ring (10) and the linkage gear (13), forming a shear flow field to prevent blocking and stripping attached pollutants at the same time. Step 2: The filter cartridge self-cleans. When the No. 1 filter cartridge (4) rotates, the inner gear ring (11) on its top drives the linkage gear (13) to drive the linkage shaft (12) to rotate. The bottom end of the linkage shaft (12) drives the cleaning roller (14) to rotate. The rotation of the cleaning roller (14) drives the cleaning brush (15) to clean the No. 1 filter cartridge (4) and the No. 2 filter cartridge (9) synchronously to prevent the holes from being blocked. Step 3: Vibration anti-blocking reinforcement. When the No. 1 filter cartridge (4) rotates, the beveled tooth groove (26) of the linkage ring groove (25) periodically squeezes the ball (30). The push rod (28) retreats and compresses the spring (29). The spring (29) rebounds and pushes the ball (30) to hit the linkage ring groove (25), generating high-frequency micro-vibration. The vibration wave is transmitted to the No. 1 filter cartridge (4), shaking off deep blockages. Step 4: Multiple treatment. The effluent from the primary filter (1) is driven by a liquid pump (34) through a discharge pipe (33) and enters the sedimentation tank (31), the flotation tank (32) and the fine filter tank (321) in sequence, thereby achieving multiple filtration treatment of the spunlace non-woven fabric wastewater. The four-stage treatment realizes the cascade removal of pollutants.
Citation Information
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