Electrically shielded cable

The spirally wound shielding layer and retaining structure design solve the problems of insufficient mechanical stability and shielding performance of high-voltage cables at high frequencies, achieve better shielding effect and cable flexibility, and are suitable for cable applications in motor vehicles.

CN120642002APending Publication Date: 2025-09-12IFIT INC
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Patent Information

Application Number
CN202380088491.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2022-12-22
Filing Date
2023-12-22
Publication Date
2025-09-12

AI Technical Summary

Technical Problem

Existing high voltage cables have difficulty maintaining mechanical stability and shielding performance at high frequencies while remaining flexible, and existing strand-based shielding provides insufficient protection at high frequencies.

Method used

The shielding layer is designed with a spiral winding, including 84 to 216 strands, each with a diameter between 0.08mm and 0.22mm, a pitch between 100mm and 250mm, combined with a retaining structure such as polyester rope or tape, plus an aluminum tape shielding screen to ensure effective shielding at frequencies from 1MHz to 100MHz.

Benefits of technology

This results in better shielding performance at high frequencies, improved mechanical stability and flexibility, reduced material usage, and simplified recycling, all while maintaining the cable's electromagnetic compatibility.

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Abstract

The invention relates to a cable (1, 10, 20, 30) comprising a central electrical conductor (2) and a shielding layer (3) surrounding the central conductor (2) and forming a tubular sheath housing the conductor (2), the shielding layer (3) comprising a plurality of strands (31, 32, 33, 34) wound in a spiral manner around the central conductor (2) at a pitch greater than or equal to 100 mm in order to obtain a characteristic frequency greater than or equal to 1 MHz.
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