Device and method for preparing heat-insulating glass
By integrating the cutting and cleaning functions of the insulating glass preparation device, the problem of low insulating glass production efficiency is solved, efficient cutting and cleaning integrated operations are achieved, and energy consumption and equipment space occupied are reduced.
Patent Information
- Application Number
- CN202510949388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-09-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing technology, the insulating glass cutting and cleaning processes need to be carried out separately, resulting in low production efficiency. In addition, traditional equipment requires multiple electrical drive components, which increases energy consumption and equipment space.
An insulating glass preparation device was designed, which integrated the cutting and cleaning functions into one device through a transverse movement mechanism and a switching reciprocating structure. The synchronous wheel and slide groove design were used to realize the automatic continuous operation of cutting and cleaning, and only one drive motor was required.
It realizes the efficient cutting and cleaning integration of insulating glass, reduces the space occupied by equipment, improves production efficiency, and reduces energy consumption.
Smart Images
Figure CN120645324A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a glass preparation device, and in particular to a heat-insulating glass preparation device and method. Background Art
[0002] Insulating glass is a functional glass that blocks heat transfer through special structures or coatings. It is mainly used in fields such as architecture and automobiles to improve energy conservation: After cutting insulating glass, workers must repeatedly re-clamp it and then clean it. Separate cutting and cleaning procedures reduce production efficiency, and this extra time consumption can be a significant productivity constraint, especially in high-volume production. Furthermore, conventional cutting machines use a lifting mechanism, such as a cylinder, to drive the corresponding cutting tool or cleaning device to cut and clean insulating glass. While structurally simple, this requires multiple electrical drive components to operate. Therefore, a device and method for preparing insulating glass are urgently needed.
[0003] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Summary of the Invention
[0004] In order to solve the above problems, the purpose of the present invention is to provide a device and method for preparing insulating glass: To achieve the above-mentioned purpose, the present invention proposes a device and method for preparing thermal insulation glass, comprising a processing platform: The top of the processing platform is provided with a transverse movement mechanism, and one side of the processing platform is fixedly provided with an L-shaped side platform; The top end and bottom end of the connecting shaft pass through the corresponding turntable and are respectively fixedly connected to the middle position of the bottom end of the top frame and the top end of the connecting frame. An X-shaped slide groove is provided on the outer wall of the roller, and the connecting frame is fixedly connected to one side of the slide, and the slide is slidably connected to the slide rail, and the slide rail is fixedly connected to the top end of the L-shaped side platform. The middle and bottom parts of one side of the L-shaped side platform are respectively fixedly provided with a first L-shaped axle seat and a second L-shaped axle seat, and the first rotating shaft and the second rotating shaft are respectively rotatably provided inside the first L-shaped axle seat and the second L-shaped axle seat, and a disc is fixed at one end of the first rotating shaft, and two auxiliary guide rods and two limit arc frames are symmetrically provided on the outer wall of the disc.
[0005] In one example, an arc track ring is fixedly provided at the bottom of one side of the skateboard, a rotating plate is fixedly provided at one end of the second rotating shaft, a pulley is fixedly provided at one end of one side of the rotating plate, and the pulley is slidably connected to the inside of the arc track ring.
[0006] In one example, a first synchronous wheel and a second synchronous wheel are fixedly provided at the other end of the first rotating shaft and the other end of the second rotating shaft respectively, and the first synchronous wheel and the second synchronous wheel are connected via a transmission belt. A driving motor is fixedly provided at the middle of the other side of the L-shaped side platform, and the output end of the driving motor is fixedly connected to one end of the first synchronous wheel.
[0007] In one example, two symmetrically arranged grooves are provided on the two turntables.
[0008] In one example, a limit key is fixedly provided on the outer wall of the connecting shaft.
[0009] In one example, a cutter wheel cutter is fixedly provided at one end of the top frame, and a nozzle is fixedly provided at the other end of the top frame, and a plurality of nozzles are provided at the bottom of the nozzle.
[0010] In one example, the transverse movement mechanism includes fixed shaft seats fixedly arranged at the four corner positions of the top of the processing platform, a sliding rod is fixed between every two symmetrically arranged fixed shaft seats, the two sliding rods are interlaced and connected with the U-shaped placement rack box, an electric cylinder is fixedly arranged on one side of the top of the U-shaped placement rack box, the telescopic end of the electric cylinder is fixedly connected to one end of the support plate, and the support plate is fixedly arranged in the middle position of one side of the inner wall of the U-shaped placement rack box.
[0011] In one example, U-shaped frames are fixedly provided at the four corner positions at the top of the U-shaped rack box, and the U-shaped frames are all threadedly connected to threaded rods, the bottom ends of the threaded rods are fixed with clamping seats, and the top ends of the threaded rods are fixed with knobs.
[0012] In one example, a switch panel is fixedly provided on the side wall of the processing platform, and a drive motor switch and an electric cylinder switch are fixedly provided on the surface of the switch panel respectively. The drive motor and the electric cylinder are electrically connected to an external power supply through the drive motor switch and the electric cylinder switch respectively.
[0013] The device and method for preparing thermal insulation glass proposed by the present invention can bring the following beneficial effects: In the present invention, the first and second synchronous wheels mounted on the rotating frame rotate synchronously, and the annular chute slides with the rotating plate. During the rotation of the rotating plate, the arc-shaped track ring on the slide plate reciprocates up and down. Simultaneously with the upward movement, the rotation of the second synchronous wheel drives the circular plate to rotate. At this time, after the auxiliary guide rod enters the X-shaped chute on the roller, it slides along one side of the X-shaped chute, driving the roller to rotate while also driving the top frame to rotate, turning the cleaning device or one side to above the insulating glass. When the pulley reaches the narrow position on both sides of the annular chute, it drives the cutting tool or cleaning device downward, thereby adjusting the cutter wheel cutting machine or cleaning device position. This method eliminates the need to wait for the workpiece to be removed from the cutting tool and placed on the cleaning device for processing, and does not require repositioning. After cutting, the waste generated by the cut glass can be cleaned immediately. Furthermore, integrating two processing functions into a single device reduces equipment space, simplifies production line layout, and improves production efficiency. Furthermore, only a single primary drive motor is required to drive the entire switching reciprocating structure, using less energy and significantly improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a structural schematic diagram of the present invention; Figure 2 This is a structural diagram of the switching reciprocating structure of the present invention; Figure 3 Schematic diagram of the structure of the first synchronous wheel and the rotating disk, and the second synchronous wheel and the arc track ring of the present invention; Figure 4 It is a structural schematic diagram of the slide rail and the connecting frame of the present invention; Figure 5 It is a structural schematic diagram of the disc of the present invention; Figure 6 It is a structural schematic diagram of the roller of the present invention; Figure 7 This is a schematic diagram of the structure of the connecting shaft interpenetrating the fixed rack, the turntable and the roller of the present invention; Figure 8 It is a structural schematic diagram of the connecting shaft of the present invention; Figure 9 It is a structural schematic diagram of the arc track ring and the rotating plate of the present invention; Figure 10 For the present invention Figure 1 Enlarged view of point A in the middle.
[0015] In the figure: 1. Processing platform; 2. Transverse movement mechanism; 201. Fixed shaft seat; 202. Slide bar; 203. U-shaped placement rack; 204. Back plate; 205. Electric cylinder; 3. L-shaped side table; 4. Switching reciprocating structure; 401. Fixed rack; 402. Turntable; 403. Roller; 404. Connecting shaft; 405. Top frame; 406. Connecting frame; 407. Slide plate; 408. Slide rail; 409. First L-shaped shaft seat; 410. Second L-shaped shaft seat; 411. First turntable Shaft; 412, second rotating shaft; 413, disc; 414, auxiliary guide rod; 415, limit arc frame; 416, arc track ring; 417, rotating plate; 418, pulley; 419, first synchronous wheel; 420, second synchronous wheel; 421, transmission belt; 422, driving motor; 423, groove; 424, limit key; 425, X-shaped slide; 5, knife wheel cutting machine; 6, nozzle; 7, nozzle; 8, U-shaped frame; 9, threaded rod; 10, clamping seat; 11, knob. DETAILED DESCRIPTION
[0016] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0017] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.
[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0019] In the present invention, unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0020] In the present invention, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more schemes or examples.
[0021] like Figures 1 to 10 As shown, an embodiment of the present invention provides a device and method for preparing thermal insulation glass, including a processing platform 1: A transverse movement mechanism 2 is provided on the top of the processing platform 1, and an L-shaped side platform 3 is fixedly provided on one side of the processing platform 1; One side of the L-shaped side platform 3 is provided with a switching reciprocating structure 4, and the switching reciprocating structure 4 includes two fixed racks 401 fixedly arranged on the top of one side of the L-shaped side platform 3, the two fixed racks 401 are rotatably connected to the corresponding turntables 402, and the two turntables 402 are fixedly connected to the top and bottom ends of the rollers 403, and the interior of the rollers 403 is interspersed with connecting shafts 404, and the top and bottom ends of the connecting shafts 404 pass through the corresponding turntables 402 and are respectively fixedly connected to the middle position of the bottom end of the top frame 405 and the top end of the connecting frame 406, and the outer wall of the roller 403 is provided with an X-shaped slide groove 425, and the X-shaped slide groove 425 is provided. In this solution, the symmetrical angle (45°) and depth (5mm) of the auxiliary guide rod 414 and the limiting structure are specially designed and are not universal standard parts. The X-shaped slide groove 425 is a tapered groove. The connecting frame 406 is fixedly connected to one side of the slide plate 407. The slide plate 407 is slidably connected to the slide rail 408. The slide rail 408 is fixedly connected to the top of the L-shaped side platform 3. The middle and bottom of one side of the L-shaped side platform 3 are respectively fixed with a first L-shaped shaft seat 409 and a second L-shaped shaft seat 410. The interior of the first L-shaped shaft seat 409 and the interior of the second L-shaped shaft seat 410 are respectively rotated. A first rotating shaft 411 and a second rotating shaft 412 are provided. A disc 413 is fixed to one end of the first rotating shaft 411. Two auxiliary guide rods 414 and two limiting arc frames 415 are symmetrically provided on the outer wall of the disc 413. An arc track ring 416 is fixed to the bottom of one side of the slide 407. A rotating plate 417 is fixed to one end of the second rotating shaft 412. A pulley 418 is fixed to one end of one side of the rotating plate 417. The pulley 418 is slidably connected to the inside of the arc track ring 416. The other ends of the first rotating shaft 411 and the second rotating shaft 412 are respectively fixed with first synchronous wheels 419. and the second synchronous wheel 420, the first synchronous wheel 419 and the second synchronous wheel 420 are connected by a transmission belt 421, a driving motor 422 is fixedly provided in the middle of the other side of the L-shaped side platform 3, the output end of the driving motor 422 is fixedly connected to one end of the first synchronous wheel 419, two symmetrically arranged grooves 423 are provided on the two turntables 402, a limit key 424 is fixedly provided on the outer wall of the connecting shaft 404, a knife wheel cutting machine 5 is fixedly provided at one end of the top frame 405, and a nozzle 6 is fixedly provided at the other end of the top frame 405, and a plurality of nozzles 7 are provided at the bottom of the nozzle 6.
[0022] Specifically, the transverse movement mechanism 2 includes fixed shaft seats 201 fixedly arranged at the four corner positions of the top of the processing platform 1, and a sliding rod 202 is fixed between every two symmetrically arranged fixed shaft seats 201. The two sliding rods 202 are connected with the U-shaped placement frame box 203 through insertion. An electric cylinder 205 is fixedly arranged on one side of the top of the U-shaped placement frame box 203. The telescopic end of the electric cylinder 205 is fixedly connected to one end of the support plate 204. The support plate 204 is fixedly arranged in the middle position of one side of the inner wall of the U-shaped placement frame box 203. The four corners at the top of the U-shaped placement rack box 203 are fixed with U-shaped frames 8, and the U-shaped frames 8 are all threadedly connected with threaded rods 9. The bottom end of the threaded rod 9 is fixed with a clamping seat 10, and the top end of the threaded rod 9 is fixed with a knob 11. The side wall of the processing platform 1 is fixed with a switch panel, and the surface of the switch panel is respectively fixed with a drive motor switch and an electric cylinder switch. The drive motor 422 and the electric cylinder 205 are electrically connected to the external power supply through the drive motor switch and the electric cylinder switch respectively.
[0023] Working principle: The glass to be cut is placed in the U-shaped rack box 203, and the knob 11 is rotated to adjust the threaded rod 9, which drives the clamping seat 10 to press down and fix the edge of the glass. The electric cylinder 205 is started to push the plate 204 to push the U-shaped rack box 203 to move horizontally on the plane position on the slide bar 202. When the U-shaped rack box 203 moves horizontally along the left side of the slide bar 202, the drive motor 422 is started to drive the first synchronous wheel 419 and the transmission belt 421 to rotate synchronously, and then the second synchronous wheel 420 is driven to rotate. A rotating shaft 411 rotates clockwise with the second synchronous wheel 420, driving the disc 413 to rotate, so that the symmetrically arranged auxiliary guide rods 414 enter the X-shaped slide groove 425 of the roller 403. The auxiliary guide rods 414 slide along one side of the X-shaped slide groove 425, pushing the roller 403 to rotate around the connecting shaft 404, driving the top frame 405 to rotate, so that the cutter wheel cutter 5 moves accurately to the glass cutting position, and the pulley 418 slides in the arc track ring 416. When the pulley 418 moves to the narrow position on the right side of the arc track ring 416, it triggers The slide 407 descends vertically along the slide track 408, driving the cutter wheel cutter 5 to cut the glass. At this time, the telescopic end of the electric cylinder 205 retracts until the U-shaped placement frame 203 moves to the leftmost end of the processing platform 1, and the cutting is completed. After the cutting is completed, the pulley 418 continues to slide on the arc track ring 416. When the pulley 418 is in the narrow position on the left side of the rotating plate 417, the slide 407 is triggered to move vertically upward along the slide track 408, the disc 413 continues to rotate, and the auxiliary guide rod 414 slides along the other side of the X-shaped slide groove 425 , driving the roller 403 to rotate in the opposite direction, causing the top frame 405 to turn, the nozzle 6 and the nozzle 7 to move above the cutting area, and the water inlet of the nozzle 6 is connected to the water inlet of the external water pump. At this time, the telescopic end of the electric cylinder 205 extends, driving the cut glass to move horizontally to the rightmost end of the processing platform 1; when the slide 407 descends again, the nozzle 7 sprays cleaning fluid to remove glass debris and dust on the cutting edge. The limit arc frame 415 and the limit key 424 ensure that the rotation angle of the top frame 405 is accurate to avoid interference between the cleaning device and the cutting area.
[0024] The various embodiments in this specification are described in a progressive manner. Similar parts between the various embodiments can be referred to in conjunction with each other. Each embodiment focuses on the differences between the other embodiments. In particular, the system embodiments are generally similar to the method embodiments, so the description is relatively simple. For relevant parts, refer to the description of the method embodiments.
[0025] The foregoing is merely an embodiment of the present invention and is not intended to limit the present invention. It will be apparent to those skilled in the art that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.
Claims
1. A device and method for preparing thermal insulation glass, comprising a processing platform (1): A transverse movement mechanism (2) is provided at the top of the processing platform (1), and an L-shaped side platform (3) is fixedly provided on one side of the processing platform (1); Its characteristics are: A switching reciprocating structure (4) is provided on one side of the L-shaped side platform (3). The switching reciprocating structure (4) comprises two fixed racks (401) fixedly provided on the top of one side of the L-shaped side platform (3). The two fixed racks (401) are rotatably connected to the corresponding turntables (402). The two turntables (402) are fixedly connected to the top and bottom ends of the rollers (403). A connecting shaft (404) is inserted into the interior of the rollers (403). The top and bottom ends of the connecting shaft (404) pass through the corresponding turntables (402) and are fixedly connected to the middle position of the bottom end of the top rack (405) and the top end of the connecting rack (406) respectively. The outer wall of the rollers (403) is provided with an X-shaped slide groove (425). (406) is fixedly connected to one side of the slide plate (407), the slide plate (407) is slidably connected to the slide rail (408), the slide rail (408) is fixedly connected to the top of the L-shaped side platform (3), the middle and bottom of one side of the L-shaped side platform (3) are respectively fixedly provided with a first L-shaped shaft seat (409) and a second L-shaped shaft seat (410), the interior of the first L-shaped shaft seat (409) and the interior of the second L-shaped shaft seat (410) are respectively rotatably provided with a first rotating shaft (411) and a second rotating shaft (412), one end of the first rotating shaft (411) is fixedly provided with a disk (413), and the outer wall of the disk (413) is symmetrically provided with two auxiliary guide rods (414) and two limiting arc frames (415).
2. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: An arc-shaped track ring (416) is fixedly provided at the bottom of one side of the slide plate (407), a rotating plate (417) is fixedly provided at one end of the second rotating shaft (412), a pulley (418) is fixedly provided at one end of one side of the rotating plate (417), and the pulley (418) is slidably connected to the inside of the arc-shaped track ring (416).
3. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: A first synchronous wheel (419) and a second synchronous wheel (420) are fixedly provided at the other end of the first rotating shaft (411) and the other end of the second rotating shaft (412), respectively. The first synchronous wheel (419) and the second synchronous wheel (420) are connected to each other via a transmission belt (421). A driving motor (422) is fixedly provided at the middle of the other side of the L-shaped side platform (3). The output end of the driving motor (422) is fixedly connected to one end of the first synchronous wheel (420).
4. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: The two rotating disks (402) are each provided with two symmetrically arranged grooves (423).
5. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: A limit key (424) is fixedly provided on the outer wall of the connecting shaft (404).
6. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: A cutter wheel cutter (5) is fixedly provided at one end of the top frame (405), and a nozzle (6) is fixedly provided at the other end of the top frame (405), wherein a plurality of nozzles (7) are provided at the bottom of the nozzle (6).
7. The device and method for preparing thermal insulation glass according to claim 1, characterized in that: The transverse movement mechanism (2) includes fixed shaft seats (201) fixedly arranged at four corner positions of the top of the processing platform (1), a sliding rod (202) fixedly arranged between every two symmetrically arranged fixed shaft seats (201), the two sliding rods (202) are connected to the U-shaped placement frame box (203) through insertion, an electric cylinder (205) is fixedly arranged on one side of the top of the U-shaped placement frame box (203), the telescopic end of the electric cylinder (205) is fixedly connected to one end of a support plate (204), and the support plate (204) is fixedly arranged at a middle position on one side of the inner wall of the U-shaped placement frame box (203).
8. The device and method for preparing thermal insulation glass according to claim 7, characterized in that: The four corner positions of the top of the U-shaped placement rack box (203) are fixedly provided with U-shaped brackets (8), and the U-shaped brackets (8) are all threadedly connected to threaded rods (9). The bottom end of the threaded rod (9) is fixedly provided with a clamping seat (10), and the top end of the threaded rod (9) is fixedly provided with a knob (11).
9. The device and method for preparing thermal insulation glass according to claim 7, characterized in that: A switch panel is fixedly provided on the side wall of the processing platform (1), and a drive motor switch and an electric cylinder switch are fixedly provided on the surface of the switch panel, respectively. The drive motor (422) and the electric cylinder (205) are electrically connected to an external power supply via the drive motor switch and the electric cylinder switch, respectively.
10. The device and method for preparing thermal insulation glass according to claim 9, characterized in that: The method steps for preparing the insulating glass are as follows: Step 1: Place the glass to be cut into the U-shaped rack (203), rotate the knob (11) to adjust the threaded rod (9), drive the clamping seat (10) to press down, fix the edge of the glass, start the electric cylinder (205), push the plate (204), and push the U-shaped rack (203) to move horizontally on the plane position of the slide bar (202). When the U-shaped rack (203) moves horizontally along the left side of the slide bar (202), Step 2: Start the driving motor (422), drive the first synchronous wheel (419) and the transmission belt (421) to rotate synchronously, and then drive the second synchronous wheel (420) to rotate, the first rotating shaft (411) rotates clockwise with the second synchronous wheel (420), drive the disc (413) to rotate, so that the symmetrically arranged auxiliary guide rod (414) enters the X-shaped slide groove (425) of the roller (403), the auxiliary guide rod (414) slides along one side of the X-shaped slide groove (425), pushes the roller (403) to rotate around the connecting shaft (404), drives the top frame (405) to rotate, and makes the cutter wheel cutting machine (5) move accurately to the glass cutting position, the pulley (418) slides in the arc track ring (416), when the pulley (418) moves to the narrow position on the right side of the track (416), triggers the slide plate (407) to vertically descend along the slide track (408), and drives the cutter wheel cutting machine (5) to cut the glass; Step 3: At this time, the telescopic end of the electric cylinder (205) retracts until the U-shaped placement frame box (203) moves to the leftmost end of the processing platform (1), and the cutting is completed. After the cutting is completed, the pulley (418) continues to slide on the arc track ring (416). When the pulley (418) is in the narrow position on the left side of the rotating plate (417), the slide plate (407) is triggered to move vertically upward along the slide track (408), the disc (413) continues to rotate, and the auxiliary guide rod (414) slides along the other side of the X-shaped slide groove (425), driving the roller (403) to rotate in the opposite direction, causing the top frame (405) to turn, and the nozzle (6) and the nozzle (7) move to the top of the cutting area. The water inlet of the nozzle (6) is connected to the water inlet of the external water pump. At this time, the telescopic end of the electric cylinder (205) extends, driving the cut glass to move horizontally to the rightmost end of the processing platform (1); Step 4: When the slide plate (407) descends again, the nozzle (7) sprays the cleaning fluid to remove the glass debris and dust on the cutting edge, and the limit arc frame (415) and the limit key (424) ensure that the top frame rotates at an accurate angle to avoid interference between the cleaning device and the cutting area.