High-temperature medium-thickness steel plate contour detection device

By using a steel structure inspection room, industrial air conditioning and thermal insulation cotton in the high-temperature medium and thick steel plate inspection device, combined with a water cooling system and light source adjustment components, the problems of heat insulation, cooling and dust prevention of components at high temperatures are solved, ensuring the accuracy and safety of inspection.

CN120651138APending Publication Date: 2025-09-16TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Application Number
CN202510950442.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

The existing high-temperature medium and thick steel plate detection device has poor thermal insulation effect, which causes damage to components, unsatisfactory cooling effect, dust pollution affecting detection accuracy, and unsafe operation.

Method used

A steel structure inspection room is used, equipped with industrial air conditioning and thermal insulation cotton, and line array cameras and area array cameras are installed. A water cooling system and light source adjustment components are used to ensure that the components work in a suitable environment, and dust is prevented by the bottom optical glass.

Benefits of technology

It effectively copes with high-temperature thermal radiation, extends the life of components, ensures detection accuracy and safety, and solves the dustproof and cooling problems of components.

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Abstract

The invention relates to the technical field of machine vision detection, and particularly discloses a high-temperature medium-thickness steel plate contour detection device which comprises a detection room, the detection room is arranged above a roller way, and an industrial air conditioner is arranged in the detection room; a first window and a second window are arranged at the bottom of the detection room, bottom-layer optical glass is mounted at the first window and the second window, a linear array camera mechanism and an area-array camera mechanism are arranged in the detection room, the linear array camera mechanism is arranged corresponding to the first window, and the area-array camera mechanism is arranged corresponding to the second window; a laser and a velocimeter are mounted on the area-array camera mechanism, a laser line of the laser on the steel plate is in the advancing direction of the steel plate, and the laser line of the laser and a laser point of the velocimeter are on the same straight line; and heat insulation cotton is arranged on a room body of the detection room. The detection room is installed above the roller way, all components for detection are installed in the room, maintenance and installation are implemented in the room, walking safety of personnel is guaranteed, and the dustproof problem can be solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of machine vision detection, and in particular to a high-temperature medium-thick steel plate contour detection device. Background Art

[0002] Hot-rolled steel plates are widely used in construction, automotive, energy, and machinery manufacturing, and are indispensable materials in many industrial fields. With the advancement of technology, the inspection accuracy requirements for thick and wide steel plates have become even higher, making the use of high-performance online inspection equipment extremely important.

[0003] Currently, some medium and heavy plate mills use profilometers with steel frames. Insulation panels near the steel plates are used to block high temperatures, and high-volume fans are used for cooling near the components. However, these simple insulation measures result in ineffective cooling. Consequently, existing technologies present the following challenges: 1. Insulation: Steel plates reach temperatures of around 1000°C, generating significant heat radiation that can easily damage components such as cameras, lenses, light sources, and lasers. 2. Cooling: Components such as cameras, light sources, and lasers operate 24 / 7, and their own long-term heat generation can affect their proper function. 3. Dust protection: Thermal radiation carries with it a significant amount of dust and oil vapor, which can easily adhere to components such as camera lenses and light sources, affecting image quality and ultimately inspection accuracy. 4. To capture the steel plate profile, the components must be mounted at a certain height, typically between 1.5 and 3 meters. The roller surface below is typically at least 0.8 meters above the ground. During maintenance, personnel must prevent the rollers from rotating and causing falls, creating significant safety hazards and inconvenient operation. Summary of the Invention

[0004] The purpose of the present invention is to provide a high-temperature medium-thick steel plate profile detection device to solve the problems existing in the above-mentioned prior art.

[0005] To achieve the above-mentioned objectives, the present invention provides a contour detection device for high-temperature medium and thick steel plates, comprising an inspection room, which is arranged above a roller conveyor and is equipped with an industrial air conditioner; a first window and a second window are provided at the bottom of the inspection room, and bottom optical glass is installed at the first window and the second window; a linear array camera mechanism and an area array camera mechanism are provided in the inspection room, the linear array camera mechanism is arranged corresponding to the first window, and the area array camera mechanism is arranged corresponding to the second window; a laser and a speedometer are installed on the area array camera mechanism, the laser line of the laser on the steel plate is along the forward direction of the steel plate, and the laser line of the laser and the laser point of the speedometer are in a straight line; thermal insulation cotton is provided on the body of the inspection room.

[0006] Preferably, the bottom of the inspection room includes a main frame composed of multiple steel sections, and the insulation cotton is filled between two adjacent steel sections; a patterned steel plate is laid on the top of the main frame, and the first window and the second window are both opened on the patterned steel plate; a water tank is provided below the main frame, and two through holes are provided on the water tank, and the two through holes are respectively provided corresponding to the first window and the second window, and the through holes are concave on both sides, and water inlets and outlets are provided on both sides of the water tank, and a long beam is provided below the water tank, and the long beam and the water tank are both mounted on the main frame by bolts; the insulation cotton is provided on the side walls and the inner side of the top plate of the inspection room.

[0007] Preferably, two groups of height adjustment components are fixedly installed on the bottom plate of the inspection room, and camera protective covers are installed on the top of the two groups of height adjustment components. Inspection ports are provided on the side walls of the camera protective covers, and openings are provided at the bottom of the camera protective covers, in which upper optical glass is installed; the linear array camera mechanism and the area array camera mechanism are respectively installed in the two camera protective covers; two glass frames are connected on the bottom plate of the inspection room by bolts, and the two glass frames are respectively arranged corresponding to the first window and the second window, and the bottom optical glass is installed on the glass frames.

[0008] Preferably, snap fasteners are installed on the glass frame and inside the camera protective cover, and the bottom optical glass and the upper optical glass are respectively installed on the glass frame and the camera protective cover through the openings; sealant is applied between the upper optical glass and the camera protective cover, and between the bottom optical glass and the glass frame.

[0009] Preferably, the linear array camera mechanism includes a horizontal adjustment component installed in the camera protective cover, a U-shaped frame is fixedly installed on the horizontal adjustment component, an angle adjustment device is fixedly installed in the U-shaped frame, a linear array camera is arranged in the U-shaped frame, the linear array camera is located directly above the upper optical glass and the bottom optical glass, and the linear array camera is rotatably connected to the U-shaped frame through the angle adjustment device; a water cooling box and a water cooling plate are installed in the U-shaped frame, and the water cooling box and the water cooling plate are bonded to the linear array camera;

[0010] The linear array camera mechanism also includes a light source bracket, on which a plurality of linear array light sources are mounted, and light source adjustment components are provided at both ends of the light source bracket. The light source bracket is mounted on the glass frame through the light source adjustment components, and the linear array light sources are arranged corresponding to the first window; a light source fan is installed at the bottom of the linear array light source.

[0011] Preferably, the light source adjustment assembly includes a linear slide rail fixedly mounted on the glass frame, a support is slidably connected to the linear slide rail, the support is an L-shaped structure, a rotating shaft is passed through the top of the support, and the light source bracket is rotatably connected to the rotating shaft; two mounting plates are mounted on the rotating shaft, the light source bracket and the support are both located between the two mounting plates, and the light source bracket is limitedly engaged with the support through the mounting plate.

[0012] Preferably, the area array camera mechanism includes a horizontal adjustment component installed in the camera protective cover, a U-shaped frame is fixedly installed on the horizontal adjustment component, an angle adjustment device is fixedly installed in the U-shaped frame, an area array camera is arranged in the U-shaped frame, the area array camera is located directly above the upper optical glass and the bottom optical glass, and the area array camera is rotatably connected to the U-shaped frame through the angle adjustment device; a water cooling box and a water cooling plate are installed in the U-shaped frame, and the water cooling box and the water cooling plate are bonded to the area array camera; the laser, the speedometer and the area array camera are installed on the same camera protective cover.

[0013] Preferably, the horizontal adjustment assembly is a screw assembly, and the U-shaped frame is fixedly mounted on a slider of the screw assembly; the angle adjustment device includes a turntable, the fixed end of the turntable is fixedly connected to the U-shaped frame, and the movable end of the turntable is installed with a conversion plate, the conversion plate is composed of two plates fixedly connected together by bolts, and the water-cooling box and the water-cooling plate are fixedly mounted on a side of the conversion plate away from the turntable; the movable end of the turntable is fixedly connected to a plurality of adjustment plates at equal intervals along the circumferential direction, and the fixed end of the turntable is fixedly connected to an angle fine-tuner, and the angle fine-tuner fine-tunes the movable end of the turntable through the adjustment plate;

[0014] The area array camera or the line array camera includes a body and a lens mounted on the body. The body is fixedly mounted on the conversion plate. A connecting shaft is fixedly connected to a side of the body away from the conversion plate. A mounting groove is formed at one end of the U-shaped frame away from the turntable. The connecting shaft is rotatably mounted in the mounting groove.

[0015] Preferably, each group of the height adjustment components includes two columns, an outer column is provided on the outer sliding sleeve of the top of the column, and the camera protective cover is installed between the two outer columns; the top of the outer column and the top of the column are fixedly connected with nuts, and a screw is threadedly connected between the two oppositely arranged nuts, and the distance between the top of the outer column and the top of the column is adjusted by the screw.

[0016] Preferably, a height adjustment member is fixedly connected to the outer side of the camera protective cover, and the height adjustment member is a screw assembly. The laser and the speedometer are both installed on the slider of the height adjustment member, and the water cooling box and water cooling plate are arranged between the laser and the speedometer.

[0017] Compared with the prior art, the present invention has the following advantages and technical effects:

[0018] The high-temperature medium-thick steel plate profile detection device provided by the present invention has an inspection room that is welded with a steel structure and hoisted as a whole. The inspection room is installed above the roller conveyor, and all components used for detection are installed in the room. Inspection and installation are all carried out in the room to ensure the safety of personnel walking. An industrial air conditioner is installed in the room for cooling, so that the components used for detection are always in a suitable working environment, which helps to extend their service life; and the provision of thermal insulation cotton can effectively cope with high-temperature thermal radiation of 1000°C. The provision of the bottom optical glass can not only ensure the normal operation of the components used for detection, but also solve the dust prevention problem and ensure the cleanliness of the camera lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of the high-temperature medium-thick steel plate profile detection device of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the floor panel detection system of the present invention;

[0022] Figure 3 Schematic diagram of the structure of the linear array camera mechanism of the present invention;

[0023] Figure 4 Schematic diagram of the structure of the area array camera mechanism of the present invention;

[0024] Figure 5 Schematic diagram of the structure of the angle adjustment device of the present invention;

[0025] Figure 6 A schematic diagram of the principle of using the present invention for detection;

[0026] In the figure: 1. Inspection room; 2. Roller; 3. Industrial air conditioner; 4. Bottom optical glass; 5. Linear array camera mechanism; 6. Area array camera mechanism; 7. Laser; 8. Velocity meter; 9. Steel section; 10. Insulation cotton; 11. Patterned steel plate; 12. Water tank; 13. Long beam; 14. Camera protective cover; 15. Inspection port; 16. Upper optical glass; 17. Glass frame; 18. Leveling assembly; 19. U-shaped frame; 20. Linear array camera; 21. Water-cooling box and water-cooling plate; 22. Light source bracket; 23. Linear array light source; 24. Light source fan; 25. Linear slide rail; 26. Support; 27. Rotating shaft; 28. Mounting plate; 29. ​​Area array camera; 30. Turntable; 31. Conversion plate; 32. Adjustment plate; 33. Angle fine-tuner; 34. Body; 35. Lens; 36. Connecting shaft; 37. Mounting slot; 38. Column; 39. Outer column; 40. Nut; 41. Screw; 42. Height adjustment piece. DETAILED DESCRIPTION

[0027] It should be noted that, unless there is a conflict, the embodiments of the present invention and the features of the embodiments may be combined with each other. The embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present invention. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0028] like Figures 1 to 5 As shown, the present invention provides a high-temperature medium and thick steel plate contour detection device, including an inspection room 1, which is arranged above a roller conveyor 2, and the height between the bottom of the inspection room 1 and the roller conveyor 2 is 1m; an industrial air conditioner 3 is provided in the inspection room 1; a first window of 4000mmx370mm and a second window of 850mmx700mm are provided at the bottom of the inspection room 1, and bottom optical glass 4 is installed at the first window and the second window; a linear array camera mechanism 5 and an area array camera mechanism 6 are provided in the inspection room 1, the linear array camera mechanism 5 is arranged corresponding to the first window, and the area array camera mechanism 6 is arranged corresponding to the second window; a laser 7 and a speed meter 8 are installed on the area array camera mechanism 6, the laser line of the laser 7 on the steel plate is along the forward direction of the steel plate, and the laser line of the laser 7 and the laser point of the speed meter 8 are on a straight line; heat insulation cotton 10 is provided on the body of the inspection room 1.

[0029] The inspection room 1 of the present invention adopts welded steel structure and is hoisted as a whole. The inspection room 1 is installed above the roller 2, and the bottom of the room is 21 meters away from the roller. All components used for detection are installed in the room, and maintenance and installation are carried out in the room to ensure the safety of personnel walking. An industrial air conditioner 3 is installed in the room for cooling, so that the components used for detection are always in a suitable working environment, which helps to extend their service life; and through the setting of the heat insulation cotton 10, it can effectively cope with high-temperature heat radiation of 1000°C. The setting of the bottom optical glass 4 can not only ensure the normal operation of the components used for detection, but also solve the dust prevention problem and ensure the cleanliness of the camera lens 35.

[0030] Further optimization plan, in order to ensure the overall rigidity of the inspection room 1 and the safety of personnel, the bottom of the inspection room 1 includes a main frame composed of multiple steel sections 9, and the steel section 9 adopts a 244mm thick large H-shaped steel 9; the space between two adjacent steel sections 9 is filled with heat insulation cotton 10, and the heat insulation cotton 10 adopts high temperature resistant heat insulation cotton 10; the top of the main frame is paved with a 6mm-8mm thick patterned steel plate 11, and the first window and the second window are both opened on the patterned steel plate 11; a water tank 1 is provided below the main frame. 2. The water tank 12 is made of stainless steel and is provided with two through holes. The two through holes are respectively arranged corresponding to the first window and the second window, and the through holes are concave on both sides. Water inlets and outlets are provided on both sides of the water tank 12. A long beam 13 is provided under the water tank 12. The height of the long beam 13 is 148 mm and is used to protect the water tank 12 during lifting and transportation. The long beam 13 and the water tank 12 are both installed on the main frame by bolts; the side walls and the inner side of the top plate of the detection room 1 are provided with heat insulation cotton 10.

[0031] To further optimize the solution, in order to facilitate the adjustment of the height of the linear array camera mechanism 5 and the area array camera mechanism 6, and to further improve the dustproof effect, two sets of height adjustment components are fixedly installed on the bottom plate of the inspection room 1, and camera protective covers 14 are installed on the top of the two sets of height adjustment components. An inspection port 15 is provided on the side wall of the camera protective cover 14, and an opening is provided at the bottom of the camera protective cover 14, in which an upper optical glass 16 is installed; the linear array camera mechanism 5 and the area array camera mechanism 6 are respectively installed in the two camera protective covers 14; two glass frames 17 are connected to the bottom plate of the inspection room 1 by bolts, and the two glass frames 17 are respectively arranged corresponding to the first window and the second window, and the bottom optical glass 4 is installed on the glass frames 17.

[0032] A further optimized solution is to set a crossbeam in the middle of the glass frame 17 because the first window corresponding to the line array camera 20 is long and the glass frame 17 is easily deformed.

[0033] To further optimize the solution, in order to ensure the installation sealing of the upper optical glass 16 and the bottom optical glass 4, snap fasteners are installed on the glass frame 17 and inside the camera protective cover 14, and the bottom optical glass 4 and the upper optical glass 16 are respectively installed on the glass frame 17 and the camera protective cover 14 through the openings; sealant is applied between the upper optical glass 16 and the camera protective cover 14, and between the bottom optical glass 4 and the glass frame 17.

[0034] In a further optimized solution, the line scan camera mechanism 5 includes a horizontal adjustment component 18 installed in the camera protective cover 14, a U-shaped frame 19 is fixedly installed on the horizontal adjustment component 18, an angle adjustment device is fixedly installed in the U-shaped frame 19, a line scan camera 20 is arranged in the U-shaped frame 19, and the line scan camera 20 is located directly above the upper optical glass 16 and the bottom optical glass 4. The line scan camera 20 is rotatably connected to the U-shaped frame 19 through the angle adjustment device; a water cooling box and water cooling plate 21 are installed in the U-shaped frame 19, and the water cooling box and water cooling plate 21 are in contact with the line scan camera 20;

[0035] The linear array camera mechanism 5 also includes a light source bracket 22, on which a plurality of linear array light sources 23 are mounted. Light source adjustment components are provided at both ends of the light source bracket 22. The light source bracket 22 is mounted on the glass frame 17 through the light source adjustment components. The linear array light sources 23 are arranged corresponding to the first window; a light source fan 24 is installed at the bottom of the linear array light source 23.

[0036] The water-cooling box and cooling plate 21 cool the line scan camera 20, further ensuring it maintains a suitable operating temperature. The light source bracket 22 ensures the integrity and uniformity of the light band emitted by the light source. The light source adjustment assembly allows for adjustable angles of the line scan light source 23. The line scan light source 23 includes a built-in fan 24 for heat dissipation, addressing heat generation issues. The line scan light source 23 uses green light to distinguish it from the red heat of hot steel plates, ensuring that the line scan camera 20 can accurately identify the steel plate's contours.

[0037] To further optimize the solution, the light source adjustment component includes a linear slide rail 25 fixedly mounted on the glass frame 17, and a support 26 is slidably connected to the linear slide rail 25. The support 26 is an L-shaped structure, and a rotating shaft 27 is passed through the top of the support 26. The light source bracket 22 is rotatably connected to the rotating shaft 27; two mounting plates 28 are installed on the rotating shaft 27, and the light source bracket 22 and the support 26 are both located between the two mounting plates 28, and the light source bracket 22 is limited by the mounting plate 28 and the support 26.

[0038] The linear slide rail 25 ensures that the linear array light source 23 does not deflect as a whole during movement. In order to ensure that the light source angle is adjustable, a rotating shaft 27 is provided at both ends of the light source bracket 22 to ensure that the light source can be rotated and adjusted.

[0039] A further optimized solution is provided, in which the area array camera mechanism 6 includes a horizontal adjustment component 18 installed in a camera protective cover 14, a U-shaped frame 19 is fixedly installed on the horizontal adjustment component 18, an angle adjustment device is fixedly installed in the U-shaped frame 19, an area array camera 29 is arranged in the U-shaped frame 19, and the area array camera 29 is located directly above the upper optical glass 16 and the bottom optical glass 4. The area array camera 29 is rotatably connected to the U-shaped frame 19 through the angle adjustment device; a water cooling box and a water cooling plate 21 are installed in the U-shaped frame 19, and the water cooling box and the water cooling plate 21 are in contact with the area array camera 29; the laser 7, the speedometer 8 and the area array camera 29 are installed on the same camera protective cover 14.

[0040] A further optimized solution is provided. To facilitate the angle and position adjustment of the area array camera 29 or the line array camera 20, the horizontal adjustment assembly 18 is a screw assembly, and a U-shaped frame 19 is fixedly mounted on the slider of the screw assembly. The angle adjustment device includes a turntable 30, the fixed end of which is fixedly connected to the U-shaped frame 19, and a conversion plate 31 is mounted on the movable end of the turntable 30. The conversion plate 31 is composed of two plates fixedly connected together by bolts, and the water-cooling box and the water-cooling plate 21 are fixedly mounted on the side of the conversion plate 31 away from the turntable 30. The movable end of the turntable 30 is fixedly connected to a plurality of adjustment plates 32 at equal intervals along the circumferential direction, and the fixed end of the turntable 30 is fixedly connected to an angle fine-tuner 33. The angle fine-tuner 33 fine-tunes the movable end of the turntable 30 through the adjustment plate 32.

[0041] The area array camera 29 or the line array camera 20 includes a body 34 and a lens 35 mounted on the body 34. The body 34 is fixedly mounted on the conversion plate 31. A connecting shaft 36 is fixedly connected to the side of the body 34 away from the conversion plate 31. A mounting groove 37 is formed at the end of the U-shaped frame 19 away from the turntable 30, and the connecting shaft 36 is rotatably mounted in the mounting groove 37.

[0042] To further optimize the solution, in order to facilitate the adjustment of the height of the camera protective cover 14, each set of height adjustment components includes two columns 38, and an outer column 39 is provided on the outer sliding sleeve of the top of the column 38, and the camera protective cover 14 is installed between the two outer columns 39; the top of the outer column 39 and the top of the column 38 are fixedly connected with a nut 40, and a screw 41 is threadedly connected between the two oppositely arranged nuts 40, and the distance between the top of the outer column 39 and the top of the column 38 is adjusted by the screw 41.

[0043] To further optimize the solution, in order to facilitate the adjustment of the height positions of the laser 7 and the speedometer 8, a height adjustment member 42 is fixedly connected to the outside of the camera protective cover 14. The height adjustment member 42 is a screw assembly. The laser 7 and the speedometer 8 are both installed on the slider of the height adjustment member 42. A water cooling box and a water cooling plate 21 are provided between the laser 7 and the speedometer 8.

[0044] like Figure 6 As shown, the method for detecting the contour of a medium-thick steel plate using the high-temperature medium-thick steel plate contour detection device provided by the present invention comprises the following steps:

[0045] Step 1: The steel plate passes through the area array camera 29, the laser 7, the velocimeter 8, the line array camera 20, and the light source. The velocimeter 8 detects the speed of the steel plate, the speed value υ, and sends a signal that the steel plate has entered the detection area.

[0046] Step 2: During debugging, the laser point irradiated by the speed meter 8 and the pixel line of the linear camera 20 are both debugged in the gap of the roller 2, which can eliminate the influence of the rotation of the roller 2 on the detection result; the laser line of the laser 7 on the steel plate is along the forward direction of the steel plate, and the laser line and the laser point of the speed meter 8 are made in a straight line; the XY coordinate axis is established, the X coordinate axis is established through the laser line and the laser point of the speed meter 8, along the forward direction of the steel plate, and the Y coordinate axis establishes the axial direction of the roller 2, that is, the width direction of the steel plate.

[0047] Step 3: During the inspection, when the steel plate passes the velocimeter 8, the velocimeter 8 sends a signal and the linear array camera 20 starts working. One image is a straight line with a width of 1 to 2 pixels, which is responsible for detecting the width value L of the steel plate, that is, the coordinate axis Y direction;

[0048] Step 4: The laser line of the laser 7 is along the advancing direction of the steel plate, forming a longitudinal laser line. The area array camera 29 collects a photo of the laser line and calculates the ratio L1 / L of the laser line in the width direction of the steel plate, i.e., the Y direction of the coordinate axis.

[0049] Step 5: After a steel plate passes, the speed meter 8 completes the detection. Based on the measured speed value υ and the interval time t between the start and completion of the detection, the steel plate length value A at the laser line position can be calculated;

[0050] Step 6: Based on the L1 / L ratio value collected by the area array camera 29, the width value L of the steel plate detected by the line array camera 20, and the length value A detected by the speed meter 8, all length values ​​in the Y direction parallel to the X axis can be calculated according to the actual pixel values; in this way, all contour value detection of the steel plate is completed.

[0051] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed by the present invention should be covered by the scope of protection of the present invention.

Claims

1. A high-temperature medium-thick steel plate profile detection device, characterized in that: The invention comprises an inspection room (1), wherein the inspection room (1) is arranged above a roller conveyor (2), and an industrial air conditioner (3) is arranged in the inspection room (1); a first window and a second window are arranged at the bottom of the inspection room (1), and bottom optical glass (4) is installed at the first window and the second window; a linear array camera mechanism (5) and an area array camera mechanism (6) are arranged in the inspection room (1), and the linear array camera mechanism (5) is arranged corresponding to the first window, and the area array camera mechanism (6) is arranged corresponding to the second window; a laser (7) and a speed meter (8) are installed on the area array camera mechanism (6), and the laser line of the laser (7) on the steel plate is along the forward direction of the steel plate, and the laser line of the laser (7) and the laser point of the speed meter (8) are on a straight line; and a heat insulation cotton (10) is arranged on the body of the inspection room (1).

2. The high-temperature medium and thick steel plate profile detection device according to claim 1, characterized in that: The bottom of the inspection room (1) includes a main frame composed of multiple steel sections (9), and the insulation cotton (10) is filled between two adjacent steel sections (9); a patterned steel plate (11) is laid on the top of the main frame, and the first window and the second window are both opened on the patterned steel plate (11); a water tank (12) is provided below the main frame, and two through holes are provided on the water tank (12), and the two through holes are respectively provided corresponding to the first window and the second window, and the through holes are bilaterally concave, and water inlets and outlets are provided on both sides of the water tank (12), and a long beam (13) is provided below the water tank (12), and the long beam (13) and the water tank (12) are both installed on the main frame by bolts; the side walls and the inner side of the top plate of the inspection room (1) are provided with the insulation cotton (10).

3. The high-temperature medium and thick steel plate profile detection device according to claim 1, characterized in that: Two sets of height adjustment components are fixedly installed on the bottom plate of the inspection room (1), and camera protective covers (14) are installed on the top of the two sets of height adjustment components. An inspection port (15) is provided on the side wall of the camera protective cover (14), and an opening is provided at the bottom of the camera protective cover (14). An upper optical glass (16) is installed in the opening; the linear array camera mechanism (5) and the area array camera mechanism (6) are respectively installed in the two camera protective covers (14); two glass frames (17) are connected to the bottom plate of the inspection room (1) by bolts, and the two glass frames (17) are respectively arranged corresponding to the first window and the second window, and the bottom optical glass (4) is installed on the glass frames (17).

4. The high-temperature medium and thick steel plate profile detection device according to claim 3, characterized in that: Buckles are installed on the glass frame (17) and inside the camera protective cover (14); the bottom optical glass (4) and the upper optical glass (16) are respectively installed on the glass frame (17) and the camera protective cover (14) through the openings; and sealant is applied between the upper optical glass (16) and the camera protective cover (14), and between the bottom optical glass (4) and the glass frame (17).

5. The high-temperature medium and thick steel plate profile detection device according to claim 3, characterized in that: The linear array camera mechanism (5) includes a horizontal adjustment component (18) installed in the camera protective cover (14), a U-shaped frame (19) is fixedly installed on the horizontal adjustment component (18), an angle adjustment device is fixedly installed in the U-shaped frame (19), a linear array camera (20) is arranged in the U-shaped frame (19), the linear array camera (20) is located directly above the upper optical glass (16) and the bottom optical glass (4), and the linear array camera (20) is rotatably connected to the U-shaped frame (19) through the angle adjustment device; a water cooling box and a water cooling plate (21) are installed in the U-shaped frame (19), and the water cooling box and the water cooling plate (21) are in contact with the linear array camera (20); The linear array camera mechanism (5) further comprises a light source bracket (22), a plurality of linear array light sources (23) are mounted on the light source bracket (22), light source adjustment components are provided at both ends of the light source bracket (22), the light source bracket (22) is mounted on the glass frame (17) via the light source adjustment components, the linear array light sources (23) are arranged corresponding to the first window; and a light source fan (24) is installed at the bottom of the linear array light source (23).

6. The high-temperature medium-thick steel plate profile detection device according to claim 5, characterized in that: The light source adjustment assembly comprises a linear slide rail (25) fixedly mounted on the glass frame (17); a support (26) is slidably connected to the linear slide rail (25); the support (26) is an L-shaped structure; a rotating shaft (27) is passed through the top of the support (26); the light source bracket (22) is rotatably connected to the rotating shaft (27); two mounting plates (28) are mounted on the rotating shaft (27); the light source bracket (22) and the support (26) are both located between the two mounting plates (28); the light source bracket (22) is limitedly engaged with the support (26) through the mounting plate (28).

7. The high-temperature medium and thick steel plate profile detection device according to claim 3, characterized in that: The area array camera mechanism (6) includes a horizontal adjustment component (18) installed in the camera protective cover (14), a U-shaped frame (19) is fixedly installed on the horizontal adjustment component (18), an angle adjustment device is fixedly installed in the U-shaped frame (19), an area array camera (29) is arranged in the U-shaped frame (19), the area array camera (29) is located directly above the upper optical glass (16) and the bottom optical glass (4), and the area array camera (29) is rotatably connected to the U-shaped frame (19) through the angle adjustment device; a water cooling box and a water cooling plate (21) are installed in the U-shaped frame (19), and the water cooling box and the water cooling plate (21) are in contact with the area array camera (29); the laser (7), the speedometer (8) and the area array camera (29) are installed on the same camera protective cover (14).

8. The high-temperature medium and thick steel plate profile detection device according to claim 5 or 7, characterized in that: The horizontal adjustment assembly (18) is a screw assembly, and the U-shaped frame (19) is fixedly mounted on a slider of the screw assembly; the angle adjustment device comprises a turntable (30), the fixed end of the turntable (30) is fixedly connected to the U-shaped frame (19), and the movable end of the turntable (30) is installed with a conversion plate (31), the conversion plate (31) is composed of two plates fixedly connected together by bolts, and the water-cooling box and the water-cooling plate (21) are fixedly mounted on a side of the conversion plate (31) away from the turntable (30); the movable end of the turntable (30) is fixedly connected with a plurality of adjustment plates (32) at equal intervals along the circumferential direction, and the fixed end of the turntable (30) is fixedly connected with an angle fine-tuner (33), and the angle fine-tuner (33) fine-tunes the movable end of the turntable (30) through the adjustment plate (32); The area array camera (29) or the line array camera (20) comprises a body (34) and a lens (35) mounted on the body (34); the body (34) is fixedly mounted on the conversion plate (31); a connecting shaft (36) is fixedly connected to a side of the body (34) away from the conversion plate (31); a mounting groove (37) is provided at one end of the U-shaped frame (19) away from the turntable (30); and the connecting shaft (36) is rotatably mounted in the mounting groove (37).

9. The high-temperature medium-thick steel plate profile detection device according to claim 3, characterized in that: Each set of the height adjustment components includes two columns (38), the top outer side of the column (38) is provided with an outer column (39) in a sliding sleeve, and the camera protective cover (14) is installed between the two outer columns (39); the top of the outer column (39) and the top of the column (38) are fixedly connected with a nut (40), and a screw (41) is threadedly connected between the two oppositely arranged nuts (40), and the distance between the top of the outer column (39) and the top of the column (38) is adjusted by the screw (41).

10. The high-temperature medium and thick steel plate profile detection device according to claim 7, characterized in that: A height adjustment member (42) is fixedly connected to the outside of the camera protective cover (14), and the height adjustment member (42) is a screw assembly. The laser (7) and the speedometer (8) are both mounted on a slider of the height adjustment member (42), and the water cooling box and the water cooling plate (21) are arranged between the laser (7) and the speedometer (8).

Citation Information

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