Data recorder
Through the combined design of the spherical storage chamber, the support seat and the upper cover, combined with glue sealing and a multi-layer shell structure, the problem of unstable fixation between the recording unit and the shell is solved, achieving a more stable connection and stronger impact resistance.
Patent Information
- Application Number
- CN202510843015.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-19
AI Technical Summary
In existing data recorders, the recording unit is poorly fixed to the housing, and is easily detached or damaged during impact, failing to effectively protect the recording unit.
A spherical storage chamber design is adopted, in which the spherical storage chamber is confined in a fixed space by the first groove of the support seat and the second groove of the upper cover body, and the fixing effect is enhanced by glue sealing and a multi-layer shell structure, so that the connection line is stably connected to the circuit board.
The connection stability between the recording unit and the housing is improved, which avoids line disconnection and damage to other components, enhances the impact resistance and stability of the data recorder, and ensures the normal operation of the equipment under harsh conditions.
Smart Images

Figure CN120673503A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of recorders, and in particular to a data recorder. Background Art
[0002] Data recorders, commonly known as "black boxes," are mandatory in aircraft and vehicles worldwide. Their primary purpose is to analyze the cause of accidents. In the event of a collision, a data recorder can provide insight into the circumstances of the accident, greatly enhancing the convenience of driving and riding. However, existing data recorders still have certain shortcomings. Currently available data recorders are large and heavy, and the recording unit is poorly secured to the housing. In the event of a collision, the recording unit can easily become detached from the housing, causing damage from movement within the housing. The housing itself fails to protect the recording unit. Summary of the Invention
[0003] The object of the present invention is to provide a data recorder to solve the problems existing in the prior art and to achieve a better fixing effect between the recording unit in the data recorder and the data recorder housing.
[0004] To achieve the above object, the present invention provides the following solutions:
[0005] The present invention provides a data recorder, comprising: a recording unit, a spherical storage chamber and a shell, wherein the shell comprises an upper cover and a lower shell, the recording unit is connected to the spherical storage chamber, the spherical storage chamber is arranged in the shell, a support seat is fixedly provided on the lower shell, a first groove is provided on the support seat, the inner wall of which can be fitted with the outer wall of the spherical storage chamber, the first groove is used to fit and support the lower part of the spherical storage chamber, a second groove is provided on the upper cover, and the upper cover is fixedly connected to the lower shell so that the second groove is pressed against the upper part of the spherical storage chamber, and the connection line of the recording unit can pass through the spherical storage chamber and the first groove in sequence and be connected to the recorder circuit board arranged in the lower shell.
[0006] In some embodiments, the upper cover, the support seat and the lower shell are fixedly connected by bolts.
[0007] In some embodiments, after the spherical storage chamber is placed in the upper cover body, the gap between the spherical storage chamber and the upper cover body is sealed and bonded by filling with glue, and the gap at the connection between the recorder circuit board and the lower shell is sealed and bonded by filling with glue.
[0008] In some embodiments, the upper cover body includes an outer cover and an inner cover, the outer cover is sleeved on the outer side of the inner cover, the outer cover is fixedly connected to the inner cover, and the inner cover has the second groove that can fit with the outer wall of the spherical storage chamber.
[0009] In some embodiments, the space between the outer cover and the inner cover is filled with a first buffer material.
[0010] In some embodiments, the spherical storage chamber includes multiple shell layers sequentially arranged from the inside to the outside, the gaps between adjacent shell layers are equal, and the gaps between adjacent shell layers are filled with second buffer material. The recording unit is fixedly arranged in the inner cavity of the innermost shell layer of the spherical storage chamber.
[0011] In some embodiments, a first jack is provided on the lower shell, a plug is fixedly connected to the first jack, and the recorder circuit board is signal-connected to the plug.
[0012] In some embodiments, two first sockets are provided, and the two plugs are fixedly connected to the two first sockets respectively.
[0013] In some embodiments, the two plugs are respectively a data connector and a network connector, the network connector is used to output data, and the data connector is used to store data.
[0014] In some embodiments, a grounding hole is further provided on the lower shell, and the grounding hole is used to connect a ground post.
[0015] Compared with the prior art, the present invention has achieved the following technical effects:
[0016] The present invention provides a data recorder, which limits the spherical storage chamber to a space formed by the first groove of the support base and the second groove of the upper cover body, and the inner walls of the first groove and the second groove can fit the inner wall of the spherical storage chamber, and then the upper cover body is fixedly connected to the support base. Such a design can limit the spherical storage chamber independently to the space formed by the first groove of the support base and the second groove of the upper cover body, and the spherical storage chamber is not easy to be displaced, and will not move and collide with other parts in the data recorder, so that the connection between the recording unit in the data recorder and the lower shell of the data recorder is more stable and reliable, thereby making the recording unit in the data recorder and the data recorder more stable. The fixing effect of the lower shell of the instrument is better. When the data recorder is subjected to external impact or strong vibration, the spherical storage chamber has been firmly confined in the space formed by the first groove of the support base and the second groove of the upper cover body, so it will not be easily displaced. This effectively avoids the possibility of accidental disconnection between the internal circuit of the spherical storage chamber and the recorder circuit board. At the same time, it can also effectively prevent the spherical storage chamber from hitting other components in the lower shell due to shaking, thereby protecting other components from damage, enhancing the overall impact resistance and stability of the data recorder, and ensuring that the equipment can maintain efficient and stable operation under various harsh conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 A schematic structural diagram of a data recorder according to an embodiment of the present invention;
[0019] Figure 2 An exploded view of a data recorder according to an embodiment of the present invention;
[0020] Figure 3 A front view of a data recorder according to an embodiment of the present invention;
[0021] Figure 4 A side view of a data recorder according to an embodiment of the present invention;
[0022] Figure 5 A top view of a data recorder according to an embodiment of the present invention;
[0023] In the figure: 1-upper cover, 2-connecting plate, 3-spherical storage chamber, 4-support base, 5-recorder circuit board, 6-housing, 7-first jack, 8-plug. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] The object of the present invention is to provide a data recorder to solve the problems existing in the prior art and to achieve a better fixing effect between a recording unit in the data recorder and a data recorder housing.
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] The present invention provides a data recorder, such as Figures 1 to 5As shown, it includes: a recording unit, a spherical storage chamber 3 and a shell, the shell includes an upper cover 1 and a lower shell 6, the recording unit is connected to the spherical storage chamber 3, the spherical storage chamber 3 is arranged in the shell, and a support seat 4 is fixedly provided on the lower shell 6, and the support seat 4 is provided with a first groove whose inner wall can fit with the outer wall of the spherical storage chamber 3, and the first groove is used to fit and support the lower part of the spherical storage chamber 3, and a second groove is provided on the upper cover 1. The upper cover 1 is fixedly connected to the lower shell 6 so that the second groove is pressed against the upper part of the spherical storage chamber 3, and the connection line of the recording unit can pass through the spherical storage chamber 3 and the first groove in sequence to connect with the recorder circuit board 5 arranged in the lower shell 6. By limiting the spherical storage chamber 3 in the space formed by the first groove of the support seat 4 and the second groove of the upper cover body 1, the inner walls of the first groove and the second groove can fit the inner walls of the spherical storage chamber 3, and then the upper cover body 1 is fixedly connected to the support seat 4. This design can independently limit the spherical storage chamber 3 in the space formed by the first groove of the support seat 4 and the second groove of the upper cover body 1. The spherical storage chamber 3 is not easy to be displaced, and will not move and collide with other components in the data recorder, making the connection between the recording unit in the data recorder and the lower shell 6 of the data recorder more stable and reliable, thereby making the recording unit in the data recorder and the lower shell 6 of the data recorder fixed better, and in the data recorder When the recorder is subjected to external impact or strong vibration, the spherical storage chamber 3 will not be easily displaced because it has been firmly confined in the space with the same shape as the spherical storage chamber 3 formed by the first groove of the support base 4 and the second groove of the upper cover body 1. This effectively avoids the possibility of accidental disconnection between the internal circuit of the spherical storage chamber 3 and the recorder circuit board 5. At the same time, it can also effectively prevent the spherical storage chamber 3 from hitting other components in the lower shell 6 due to shaking, thereby protecting other components from damage, enhancing the overall impact resistance and stability of the data recorder, and ensuring that the equipment can maintain efficient and stable operation under various harsh conditions.
[0028] When in use, the spherical storage chamber 3 is placed into the upper cover body 1, and then the upper cover body 1 is covered on the groove of the support seat 4. The spherical storage chamber 3 is limited by the second groove of the upper cover body 1 and the first groove of the support seat 4, and then the recorder circuit board 5 is fixedly connected to the lower shell 6. The circuit of the spherical storage chamber 3 can pass through the through hole opened on the first groove and be connected to the recorder circuit board 5. Finally, the upper cover body 1, the support seat 4 and the lower shell 6 are fixedly connected, which can make the recording unit in the data recorder and the lower shell 6 of the data recorder better fixed, and the spherical storage chamber 3 and the recorder circuit board 5 are separated by the support seat 4, which can effectively prevent the spherical storage chamber 3 from being displaced and hitting the recorder circuit board 5 in the lower shell 6 of the data recorder when the data recorder is hit, causing damage to the recorder circuit board 5.
[0029] In another embodiment of the present invention, a connecting plate 2 is fixedly connected to the notch of the second groove of the upper cover 1. The upper cover 1 and the support base 4 are fixedly connected by the connecting plate 2, which can make the connecting surface of the upper cover 1 and the support base 4 fit more closely, thereby improving the connection effect between the upper cover 1 and the support base 4.
[0030] In another implementation of this embodiment, the upper cover body 1, the support base 4 and the lower shell 6 are fixedly connected by bolts; the bolt connection has a good fixing effect and can facilitate the disassembly and assembly of the upper cover body 1, the support base 4 and the lower shell 6, facilitate the inspection and replacement of parts of the data recorder, make it more convenient to use, and improve maintenance efficiency.
[0031] It should be noted that, in the data recorder provided by the present invention, the connection method of the upper cover 1, the support base 4 and the lower shell 6 is not limited to the structure in the above-mentioned embodiment, and riveting, welding, snap connection and the like can also be used to ensure that the upper cover 1, the support base 4 and the lower shell 6 are firmly connected.
[0032] In another embodiment of this embodiment, after the spherical storage chamber 3 is placed in the upper cover 1, the gap between the spherical storage chamber 3 and the upper cover 1 is sealed and bonded by filling with glue, and the gap at the connection between the recorder circuit board 5 and the lower shell 6 is also sealed and bonded by filling with glue. This can effectively prevent moisture and dust from entering the gap between the spherical storage chamber 3 and the upper cover 1 or the gap at the connection between the recorder circuit board 5 and the lower shell 6, increase the bonding strength between the components, and reduce the risk of loosening or damage caused by vibration or impact. When in use, first place the spherical storage chamber 3 in the upper cover 1, fill the gap between the spherical storage chamber 3 and the upper cover 1 with sealant, and after the spherical storage chamber 3 and the upper cover 1 are firmly fixed, cover the upper cover 1 on the first groove of the support seat 4, and limit the spherical storage chamber 3 by the upper cover 1 and the first groove. Preferably, the glue used for the injection seal is potting silicone.
[0033] It should be noted that the glue used for injection sealing of the data recorder provided by the present invention is not limited to the materials in the above-mentioned embodiment, and epoxy resin glue, polyurethane sealant, etc. can also be used to seal the gap between the spherical storage chamber 3 and the upper cover body 1, as well as the gap at the connection between the recorder circuit board 5 and the lower shell 6.
[0034] In another embodiment of this invention, after the spherical storage chamber 3 is placed in the upper cover 1, the gap between the spherical storage chamber 3 and the upper cover 1 is sealed by filling it with glue, and the gap at the connection between the recorder circuit board 5 and the lower housing 6 is also sealed by filling it with glue. This can improve the fixing effect between the spherical storage chamber 3 and the inner wall of the groove, and better fix the recording unit in the data recorder to the data recorder housing 6.
[0035] In another embodiment of this invention, after the upper cover 1, support base 4, and lower housing 6 are bolted together, the gaps between the upper cover 1, support base 4, and lower housing 6 are sealed by injecting glue. This improves the fixing effect between the upper cover 1, support base 4, and lower housing 6, and further improves the fixing effect between the recording unit in the data recorder and the data recorder housing 6.
[0036] In another embodiment of this invention, the upper cover body 1 includes an outer cover and an inner cover. The outer cover is sleeved over the inner cover, and the outer cover and the inner cover are fixedly connected. The inner cover has a second groove that can fit with the outer wall of the spherical storage chamber 3. The inner wall of the second groove fits with the spherical storage chamber 3, which can better limit the position of the spherical storage chamber 3. In addition, the double-layer upper cover structure of the outer cover and the inner cover provides a buffering effect for the inner cover, reducing the impact of external shocks on the spherical storage chamber 3, thereby enhancing the overall impact resistance and stability of the data recorder.
[0037] In another embodiment of this invention, the space between the outer cover and the inner cover is filled with a first cushioning material. When the data recorder is subjected to external impact, the first cushioning material between the outer cover and the inner cover can provide a buffer, reducing the impact on the spherical storage chamber 3 and improving the fixing effect between the recording unit in the data recorder and the data recorder housing 6. Preferably, the first cushioning material is potting silicone.
[0038] It should be noted that, in the data recorder provided by the present invention, the material of the first buffer material is not limited to the materials in the above embodiment, and silicone sealant, polyurethane sealant, etc., which can provide a buffering material, can also be used.
[0039] In another embodiment of this embodiment, the spherical storage chamber 3 includes multiple shells arranged sequentially from the inside out, with equal gaps between adjacent shells. The gaps between adjacent shells are filled with a second buffer material, and the recording unit is fixedly mounted within the inner cavity of the innermost shell of the spherical storage chamber 3. The multi-layer shell structure provides a multiple protective barrier for the recording unit. Even if the outer layer is damaged, the inner layer can still remain intact, ensuring the safety of the recording unit. Moreover, because the gaps between adjacent shells are equal and filled with the second buffer material, when an external impact force is applied, the second buffer material can effectively absorb and disperse the impact force, reducing the impact on the internal recording unit. Preferably, the shell is made of titanium alloy, and the second buffer material is potting silicone.
[0040] It should be noted that the material of the shell of the data recorder provided by the present invention is not limited to the materials in the above embodiments, and can also be made of metal materials such as aluminum, stainless steel, or non-metallic materials such as nylon, PLA or red wax.
[0041] It should be noted that the material of the second buffer material of the data recorder provided by the present invention is not limited to the materials in the above embodiment, and silicone sealant, polyurethane sealant, etc. can also be used, which can provide a buffering material.
[0042] In another embodiment of this embodiment, the filling density of the second buffer material in the gaps between adjacent shell layers is the same, and the filling density of the second buffer material in each gap is uniform, so that the spherical storage chamber 3 is subjected to uniform force, thereby increasing the strength of the spherical storage chamber 3.
[0043] In another embodiment of this embodiment, the filling density of the second buffer material in the gap between adjacent shell layers gradually increases from the outer gap to the inner gap, and the filler in each layer of gap is evenly filled. The gap closer to the outside is sparser in density, and the gap closer to the inside is denser in density. The sparser filler layout in the outer layer is more prone to dynamic instability under impact load, resulting in large elastic-plastic deformation, thereby absorbing most of the impact energy. The denser filler layout in the inner layer has higher strength and rigidity, reducing the risk of large deformation in the adjacent safety space.
[0044] In another embodiment of this embodiment, a first jack 7 is formed on the lower housing 6, to which a plug 8 is fixedly connected. The recorder circuit board 5 is signal-connected to the plug 8. The recorder circuit board 5 and the plug 8 can be signal-connected via a wire. The provision of the plug 8 facilitates the connection of external devices to the recorder circuit board 5, making it more convenient to use.
[0045] In another embodiment of this embodiment, two first jacks 7 are provided, and two plugs 8 are fixedly connected to the two first jacks 7. Providing two plugs 8 provides two independent pathways. Even if one plug or connection fails, the other can still ensure normal operation of the device, improving the reliability and stability of the system and facilitating future functional expansion. If new functions or modules need to be added, the second plug can be directly used without making large-scale changes to the existing structure.
[0046] In another embodiment of this invention, the two plugs 8 serve as a data connector and a network connector, respectively. The network connector is used to output data, while the data connector is used to store data. This clear functional division of the two plugs 8 reduces interference between different functions and improves system stability and efficiency. Because each plug 8 has a single, clear function, system administrators and users can more easily understand its purpose during use, reducing the possibility of misoperation. Furthermore, troubleshooting allows for faster problem location.
[0047] In another embodiment of this embodiment, a grounding hole is further provided on the lower housing 6 for connecting to a ground post. Connecting the lower housing 6 to the ground post via the grounding hole effectively prevents the risk of electric shock due to static electricity accumulation or leakage in the housing, thereby ensuring the personal safety of the operator and providing greater safety.
[0048] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A data recorder, characterized in that: include: A recording unit, a spherical storage chamber (3) and a shell, wherein the shell comprises an upper cover (1) and a lower shell (6), wherein the recording unit is connected to the spherical storage chamber (3), the spherical storage chamber (3) is arranged in the shell, and a support seat (4) is fixedly provided on the lower shell (6), wherein the support seat (4) is provided with a first groove whose inner wall can be fitted with the outer wall of the spherical storage chamber (3), and the first groove is used to fit and support the lower part of the spherical storage chamber (3), and a second groove is provided on the upper cover (1), wherein the upper cover (1) is fixedly connected to the lower shell (6) so that the second groove is pressed against the upper part of the spherical storage chamber (3), and the connection line of the recording unit can pass through the spherical storage chamber (3) and the first groove in sequence and be connected to the recorder circuit board (5) arranged in the lower shell (6).
2. The data recorder according to claim 1, characterized in that: The upper cover (1), the support seat (4) and the lower shell (6) are fixedly connected by bolts.
3. The data recorder according to claim 2, characterized in that: After the spherical storage chamber (3) is placed in the upper cover (1), the gap between the spherical storage chamber (3) and the upper cover (1) is sealed and bonded by filling with glue, and the gap at the connection between the recorder circuit board (5) and the lower shell (6) is sealed and bonded by filling with glue.
4. The data recorder according to claim 1, characterized in that: The upper cover body (1) comprises an outer cover and an inner cover, wherein the outer cover is sleeved outside the inner cover, the outer cover is fixedly connected to the inner cover, and the inner cover has the second groove capable of fitting with the outer wall of the spherical storage chamber (3).
5. The data recorder according to claim 4, characterized in that: The space between the outer cover and the inner cover is filled with a first buffer material.
6. The data recorder according to claim 1, characterized in that: The spherical storage chamber (3) comprises a plurality of shell layers sequentially arranged from the inside to the outside, the gaps between adjacent shell layers are equal, and the gaps between adjacent shell layers are filled with a second buffer material. The recording unit is fixedly arranged in the inner cavity of the innermost shell layer of the spherical storage chamber (3).
7. The data recorder according to claim 1, characterized in that: The lower shell (6) is provided with a first jack (7), a plug (8) is fixedly connected to the first jack (7), and the recorder circuit board (5) is signal-connected to the plug (8).
8. The data recorder according to claim 7, characterized in that: Two first sockets (7) are provided, and the two plugs (8) are fixedly connected to the two first sockets (7) respectively.
9. The data recorder according to claim 8, characterized in that: The two plugs (8) are respectively a data connector and a network connector, wherein the network connector is used to output data, and the data connector is used to store data.
10. The data recorder according to claim 1, characterized in that: A grounding hole is also provided on the lower shell (6), and the grounding hole is used for connecting a ground post.