Industrial dehydration device and system for powdery chloroprene rubber

By designing a multi-stage dehydration mechanism and transmission system, and using centrifugal, hot air and extrusion methods, the problem of low dehydration efficiency of high-viscosity rubber in existing rubber dehydration devices is solved, and efficient multiple dehydration is achieved to ensure the drying quality of rubber.

CN120720832AActive Publication Date: 2025-09-30ZHONGJIAO (INNER MONGOLIA) NEW MATERIALS CO LTD

Patent Information

Application Number
CN202511257826.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-09-30
Estimated Expiration
2045-09-04

AI Technical Summary

Technical Problem

Existing rubber dehydration devices have low dehydration efficiency for rubber with high viscosity or high density, and the rolling rollers are difficult to completely remove moisture.

Method used

The device includes primary, secondary and tertiary dehydration mechanisms, and uses centrifugal, hot air and extrusion methods to perform multiple dehydration. The dehydration efficiency is improved by combining the motor and gear transmission system.

Benefits of technology

It realizes efficient multiple dehydration of high-viscosity rubber, improves the dehydration effect and efficiency, and ensures the drying quality of the rubber.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an industrial dehydration device and system for powdery chloroprene rubber, and belongs to the technical field of rubber dehydration. The industrial dehydration device for powdery chloroprene rubber comprises a box body and a tank body, the tank body is installed on the surface of the box body, a primary dehydration mechanism is installed on the surface of the tank body and used for carrying out primary dehydration on rubber, the primary dehydration mechanism comprises a filter cartridge, a first rotating shaft and a centrifugal disc, and the filter cartridge is rotatably installed in an inner cavity of the tank body. According to the rubber dewatering device, the primary dewatering mechanism is arranged, a first motor drives a first rotating shaft to rotate, a centrifugal disc can be driven to rotate synchronously through spline teeth and spline grooves, and under meshing of a first gear ring and a tooth groove, a filter cartridge is driven to rotate synchronously to conduct centrifugal dewatering on rubber; the second gear drives the first gear and the material dispersing blade to rotate reversely, so that rubber fed from the feeding bin is smashed to the inner wall of the filter cartridge reversely, accumulation of the rubber is avoided, and meanwhile, the dehydration effect is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of chloroprene rubber dehydration, and in particular to an industrial dehydration device and system for powdered chloroprene rubber. Background Art

[0002] Rubber powder Chloroprene rubber, often called chloroprene rubber, is a synthetic rubber with excellent oil resistance, heat resistance, aging resistance, excellent oxidation resistance and chemical corrosion resistance. It is mainly obtained by polymerization of chloroprene monomer and is widely used in automobile, industry, electronics, footwear, construction and other fields. Chloroprene monomer is usually polymerized by emulsion polymerization or solution polymerization. Similar to butadiene, the polymerization reaction of chloroprene involves free radical initiators and other auxiliary chemicals to produce emulsion chloroprene rubber, which is then washed and dried to produce chloroprene rubber powder.

[0003] Existing rubber dehydration devices generally only use rolling rollers to dehydrate the rubber. This method relies on pressure, but for rubber with high viscosity or high density, the dehydration efficiency of the rolling rollers is low and it is difficult to completely remove the moisture. Summary of the Invention

[0004] In order to overcome the above shortcomings, the present invention provides an industrial dehydration device and system for powdered chloroprene rubber that overcomes the above technical problems or at least partially solves the above problems.

[0005] The present invention is achieved in that: The present invention provides an industrial dehydration device for powdered chloroprene rubber, comprising a box body and a tank body, wherein the tank body is mounted on the surface of the box body, and a primary dehydration mechanism is mounted on the surface of the tank body for initially dehydrating the rubber. The primary dehydration mechanism comprises: A filter cartridge, which is rotatably mounted in the inner cavity of the tank and is used for centrifugal dehydration of the rubber; a first rotating shaft, the first rotating shaft being rotatably mounted in the inner cavity of the tank, and a sleeve shaft being slidably sleeved on the surface of the first rotating shaft; The centrifugal disc is fixedly mounted on the bottom of the sleeve shaft, a first gear ring is fixedly mounted on the side wall of the centrifugal disc, a tooth groove is opened on the inner wall of the filter cylinder, and the first gear ring is meshed with the tooth groove.

[0006] In a preferred embodiment, a feed bin is installed on the surface of the tank body for inputting rubber materials, a water outlet pipe is installed on the side wall of the tank body for drainage, a discharge bin is installed on the bottom of the box body for discharging the dehydrated rubber, and a first motor is installed on the surface of the tank body, and the output end of the first motor is fixedly connected to one end of the first rotating shaft for driving the centrifugal disk to rotate.

[0007] In a preferred solution, a spline tooth is fixedly mounted on the side wall of the first rotating shaft, a spline groove is provided in the inner cavity of the sleeve shaft, the spline tooth is engaged with the spline groove, a connecting plate is rotatably mounted on the surface of the sleeve shaft, a guide rod is fixedly mounted on the surface of the connecting plate, the guide rod is slidably connected to the tank body, an electric telescopic rod is fixedly mounted on the surface of the tank body, and the telescopic end of the electric telescopic rod is fixedly connected to the surface of the connecting plate for driving the centrifugal disc to rise and fall.

[0008] In a preferred embodiment, a second rotating shaft is rotatably installed in the inner cavity of the tank body, a bulking blade is fixedly installed on the side wall of the second rotating shaft, a first gear is fixedly installed on the surface of the second rotating shaft, and a second gear is fixedly installed on the surface of the first rotating shaft, and the first gear is meshed with the second gear.

[0009] In a preferred embodiment, a secondary dehydration mechanism is installed in the inner cavity of the box body for secondary dehydration of the rubber. The secondary dehydration mechanism includes a feed ring, a rotating ring and arc-shaped leaves. The feed ring is fixedly installed in the inner cavity of the box body, the rotating ring is rotatably installed in the inner cavity of the feed ring, and the arc-shaped leaves are fixedly installed on the side wall of the rotating ring for throwing the rubber upward.

[0010] In a preferred solution, a second gear ring is fixedly mounted on the side wall of the rotating ring, a third rotating shaft is rotatably mounted on the inner cavity of the box body, a third gear is fixedly mounted on one end of the third rotating shaft, the third gear is meshed with the second gear ring, a first substrate is fixedly mounted on the surface of the tank body, a first contact is fixedly mounted on the surface of the first substrate, a second substrate is fixedly mounted on the surface of the guide rod, and a second contact is fixedly mounted on the bottom of the second substrate.

[0011] In a preferred solution, an air injection ring is fixedly installed on the side wall of the blanking ring, a cavity is opened in the inner cavity of the air injection ring, a spray hole is opened on the inner wall of the blanking ring, the spray hole is communicated with the cavity, a hot air blower is fixedly installed on the side wall of the box body, and an air pipe is connected between the air outlet end of the hot air blower and the air injection ring.

[0012] In a preferred solution, a three-stage dehydration mechanism is installed in the inner cavity of the box body for dehydrating the rubber again. The three-stage dehydration mechanism includes a fourth rotating shaft, a pressure roller and a second motor. The fourth rotating shaft is symmetrically mounted in the inner cavity of the box body, and the pressure roller is fixedly mounted on the surface of the fourth rotating shaft for squeezing and dehydrating the rubber. A second motor is fixedly mounted on the side wall of the box body, and the output end of the second motor is fixedly connected to one end of one of the fourth rotating shafts. The other ends of the two fourth rotating shafts are fixedly mounted with fourth gears, and the two fourth gears are engaged with each other.

[0013] In a preferred solution, a blanking plate is symmetrically and rotatably installed in the inner cavity of the box body, and a cleaning roller is symmetrically and rotatably installed in the inner cavity of the box body, and the cleaning roller contacts the pressure roller and is used to clean the rubber remaining on the surface of the pressure roller, a protrusion is fixedly installed at one end of the cleaning roller, a connecting rod is fixedly installed at the bottom of the blanking plate, and a connecting shaft is fixedly installed on the side wall of the connecting rod, a slide groove is provided in the inner cavity of the blanking plate, and the connecting shaft is slidably connected to the slide groove, and a bracket is fixedly installed on the side wall of the box body, and the connecting rod is slidably installed in the inner cavity of the bracket, a driving block is fixedly installed on the bottom of the connecting rod, and a spring is sleeved on the surface of the connecting rod, one end of the spring is fixedly connected to the bracket, and the other end of the spring is fixedly connected to the driving block, for driving the driving block to move downward, and a fifth gear is fixedly installed on one end of the cleaning roller, and the fifth gear is meshed with the fourth gear.

[0014] An industrial dehydration system for powdered chloroprene rubber, applicable to the above-mentioned industrial dehydration device for powdered chloroprene rubber, comprises the following steps: S1: Primary dehydration: Rubber particles to be dehydrated are fed from the feed bin into the tank. The first motor drives the first rotating shaft to rotate, and the first gear ring and the tooth grooves mesh, driving the filter drum to rotate synchronously to centrifugally dehydrate the rubber. The bulk blades are driven to rotate in the opposite direction, and the rubber fed from the feed bin is thrown back against the inner wall of the filter drum to prevent rubber accumulation. S2: Secondary dehydration: After the rubber has been initially dehydrated by the filter cartridge, the electric telescopic rod drives the sleeve shaft to move the centrifugal disc downward, disengaging the first ring gear from the tooth groove and engaging the third gear. Under the action of centrifugal force, the rubber on the surface of the centrifugal disc is thrown toward the side wall of the rotating ring. The curved blades then throw the rubber upward. The hot air blower starts working, injecting hot air into the cavity and spraying it out from the nozzle onto the surface of the thrown rubber, performing secondary dehydration on the rubber. S3: Three-stage dehydration; the second motor drives the two pressing rollers to rotate in opposite directions, and dehydrates the rubber that has been dehydrated twice for the third time. At the same time, it drives the cleaning roller to rotate synchronously to clean the rubber remaining on the surface of the pressing roller and wipe off the water stains remaining on the surface of the pressing roller. The cleaning roller drives the convex block to rotate synchronously, and with the cooperation of the spring, drives the connecting rod to drive the blanking plate to swing back and forth to prevent rubber from accumulating on the surface of the blanking plate.

[0015] The present invention provides an industrial dehydration device and system for powdered chloroprene rubber, which has the following beneficial effects: By setting up a primary dewatering mechanism, the first motor drives the first rotating shaft to rotate, and the spline teeth and spline grooves can drive the centrifugal disk to rotate synchronously, and under the engagement of the first gear ring and the tooth grooves, the filter drum is driven to rotate synchronously to centrifugally dewater the rubber. When the first motor drives the first rotating shaft to rotate, the second gear drives the first gear and the bulk blade to rotate in the opposite direction, so that the rubber fed from the feed bin is hit in the opposite direction to the inner wall of the filter drum, thereby avoiding accumulation of the rubber and improving the dewatering effect.

[0016] 2. By setting up a secondary dehydration mechanism, the electric telescopic rod drives the sleeve shaft to move the centrifugal disc downward, the first gear ring is disengaged from the tooth groove, the first gear ring is engaged with the third gear, and the second gear ring is driven to drive the rotating ring to rotate. Under the action of centrifugal force, the rubber on the surface of the centrifugal disc is thrown toward the side wall of the rotating ring, and under the action of the arc-shaped leaves, the rubber is thrown upward. When the electric telescopic rod drives the centrifugal disc downward, the first gear ring is engaged with the third gear, and the second base plate is driven to descend synchronously, so that the second contact is connected to the first contact, and the hot air blower starts to work, injects hot air into the cavity, and sprays it from the nozzle to the surface of the thrown rubber, so as to perform secondary dehydration on the rubber and improve the dehydration efficiency.

[0017] 3. By setting up a three-stage dehydration mechanism, the second motor can drive the two pressure rollers to rotate in opposite directions, and the rubber that has been dehydrated twice can be dehydrated for the third time, thereby improving the dehydration efficiency. At the same time, the fifth gear drives the cleaning roller to rotate synchronously to clean the rubber remaining on the surface of the pressure roller and wipe off the water stains remaining on the surface of the pressure roller to ensure the dehydration effect. The cleaning roller drives the convex block to rotate synchronously, and with the cooperation of the spring, drives the connecting rod to drive the unloading plate to swing back and forth, thereby avoiding rubber accumulation on the surface of the unloading plate and ensuring the unloading speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. Figure 1 is a front perspective view provided by an embodiment of the present invention; Figure 2 A side perspective view of an embodiment of the present invention is provided; Figure 3 A front view of an embodiment of the present invention is provided; Figure 4 A front cross-sectional view of an embodiment of the present invention is provided; Figure 5 An exploded view of a centrifugal disk provided in an embodiment of the present invention; Figure 6 A stereoscopic view of a blanking ring provided in an embodiment of the present invention; Figure 7 A side cross-sectional view of an embodiment of the present invention is provided; Figure 8 Provided for the embodiments of the present invention Figure 7 Enlarged view of point A in the middle; Figure 9 Provided for the embodiments of the present invention Figure 7 Enlarged view of point B in the middle.

[0019] In the figure: 1, box body; 2, tank body; 3, feed bin; 4, outlet pipe; 5, discharge bin; 6, primary dehydration mechanism; 601, filter cartridge; 602, first rotating shaft; 603, first motor; 604, sleeve shaft; 605, centrifugal disc; 606, first gear ring; 607, tooth groove; 608, spline teeth; 609, spline groove; 610, connecting plate; 611, guide rod; 612, electric telescopic rod; 613, second rotating shaft; 614, bulk blade; 615, first gear; 616, second gear; 7, secondary dehydration mechanism; 701, discharge ring; 702, rotating ring; 703, arc blade; 704, Second ring gear; 705, third rotating shaft; 706, third gear; 707, first substrate; 708, first contact; 709, second substrate; 710, second contact; 711, air injection ring; 712, cavity; 713, nozzle; 714, hot air blower; 8, three-stage dehydration mechanism; 801, fourth rotating shaft; 802, pressure roller; 803, second motor; 804, fourth gear; 805, blanking plate; 806, cleaning roller; 807, bump; 808, connecting rod; 809, connecting shaft; 810, slide; 811, bracket; 812, drive block; 813, spring; 814, fifth gear. DETAILED DESCRIPTION

[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0021] Reference Figures 1-9As shown, the present invention provides a technical solution: an industrial dehydration device for powdered chloroprene rubber, comprising a box body 1 and a tank body 2, the tank body 2 being mounted on the surface of the box body 1, a feed bin 3 being mounted on the surface of the tank body 2 for inputting rubber material, a water outlet pipe 4 being mounted on the side wall of the tank body 2 for draining water, a lower bin 5 being mounted on the bottom of the box body 1 for discharging the dehydrated rubber, a primary dehydration mechanism 6 being mounted on the surface of the tank body 2 for initially dehydrating the rubber, the primary dehydration mechanism 6 comprising a filter cartridge 601, a first rotating shaft 602 and a centrifugal disc 605, the filter cartridge 601 being rotatably mounted in the inner cavity of the tank body 2 for centrifugal dehydration of the rubber, the first rotating shaft 602 being rotatably mounted in the inner cavity of the tank body 2, a first motor 603 being mounted on the surface of the tank body 2, an output end of the first motor 603 being fixedly connected to one end of the first rotating shaft 602 for driving the centrifugal disc 605 to rotate, a sleeve shaft 604 being slidably sleeved on the surface of the first rotating shaft 602, and the centrifugal disc 605 being fixedly mounted on the bottom of the sleeve shaft 604.

[0022] Reference Figures 1-8 As shown, in a preferred embodiment, the side wall of the centrifugal disc 605 is fixedly mounted with a first gear ring 606, the inner wall of the filter cartridge 601 is provided with a tooth groove 607, the first gear ring 606 is meshed with the tooth groove 607, the side wall of the first rotating shaft 602 is fixedly mounted with a spline tooth 608, the inner cavity of the sleeve shaft 604 is provided with a spline groove 609, the spline tooth 608 is meshed with the spline groove 609, and when the first motor 603 drives the first rotating shaft 602 to rotate, the spline tooth 608 and the spline groove 609 can be driven. The dynamic centrifugal disc 605 rotates synchronously, and under the engagement of the first gear ring 606 and the tooth groove 607, drives the filter cartridge 601 to rotate synchronously to centrifugally dehydrate the rubber. A connecting plate 610 is rotatably installed on the surface of the sleeve shaft 604, and a guide rod 611 is fixedly installed on the surface of the connecting plate 610. The guide rod 611 is slidably connected to the tank body 2, and an electric telescopic rod 612 is fixedly installed on the surface of the tank body 2. The telescopic end of the electric telescopic rod 612 is fixedly connected to the surface of the connecting plate 610, which is used to drive the centrifugal disc 605 to rise and fall.

[0023] Reference Figures 1-8 As shown, in a preferred embodiment, a second rotating shaft 613 is rotatably installed in the inner cavity of the tank body 2, and a bulk leaf 614 is fixedly installed on the side wall of the second rotating shaft 613. A first gear 615 is fixedly installed on the surface of the second rotating shaft 613, and a second gear 616 is fixedly installed on the surface of the first rotating shaft 602. The first gear 615 is meshed with the second gear 616. When the first motor 603 drives the first rotating shaft 602 to rotate, the first gear 615 and the bulk leaf 614 are driven to rotate in the opposite direction through the second gear 616, so that the rubber put into the feed bin 3 is reversely hit against the inner wall of the filter cylinder 601, thereby avoiding accumulation of the rubber and improving the dehydration effect.

[0024] In a preferred embodiment, when in use, the rubber particles to be dehydrated are put into the tank body 2 from the feed bin 3, and the first rotating shaft 602 is driven to rotate by the first motor 603. The centrifugal disk 605 can be driven to rotate synchronously through the spline teeth 608 and the spline grooves 609, and the filter drum 601 is driven to rotate synchronously under the engagement of the first gear ring 606 and the tooth grooves 607 to centrifugally dehydrate the rubber. When the first motor 603 drives the first rotating shaft 602 to rotate, the first gear 615 and the bulk blades 614 are driven to rotate in the opposite direction through the second gear 616, so that the rubber put in from the feed bin 3 is hit back against the inner wall of the filter drum 601, thereby avoiding rubber accumulation and improving the dehydration effect.

[0025] Reference Figures 1-6 As shown, in a preferred embodiment, a secondary dehydration mechanism 7 is installed in the inner cavity of the box body 1 for secondary dehydration of the rubber. The secondary dehydration mechanism 7 includes a discharge ring 701, a rotating ring 702 and an arc-shaped leaf 703. The discharge ring 701 is fixedly installed in the inner cavity of the box body 1, the rotating ring 702 is rotatably installed in the inner cavity of the discharge ring 701, and the arc-shaped leaf 703 is fixedly installed on the side wall of the rotating ring 702 for throwing the rubber upward.

[0026] Reference Figures 1-6As shown, in a preferred embodiment, a second gear ring 704 is fixedly installed on the side wall of the rotating ring 702, and a third rotating shaft 705 is rotatably installed in the inner cavity of the box body 1. A third gear 706 is fixedly installed on one end of the third rotating shaft 705, and the third gear 706 is meshed with the second gear ring 704. After the rubber passes through the filter cartridge 601 for the first dehydration, the sleeve shaft 604 is driven by the electric telescopic rod 612 to drive the centrifugal disc 605 to move downward, and the first gear ring 606 is disengaged from the tooth groove 607, so that the first gear ring 606 is meshed with the third gear 706, and drives the second gear ring 704 to drive the rotating ring 702 to rotate, and under the action of centrifugal force, the rubber on the surface of the centrifugal disc 605 is thrown to the side wall of the rotating ring 702, and under the action of the arc leaf 703, the rubber is thrown upward, and a first base plate 707 is fixedly installed on the surface of the tank body 2, and a first contact 708 is fixedly installed on the surface of the first base plate 707. The guide rod 611 A second substrate 709 is fixedly mounted on the surface, and a second contact 710 is fixedly mounted on the bottom of the second substrate 709 for controlling the operation of the hot air blower 714. An air injection ring 711 is fixedly mounted on the side wall of the blanking ring 701, and a cavity 712 is provided in the inner cavity of the air injection ring 711. A nozzle hole 713 is provided on the inner wall of the blanking ring 701, and the nozzle hole 713 is connected to the cavity 712. A hot air blower 714 is fixedly mounted on the side wall of the box body 1, and the hot air blower 714 exhausts air. An air pipe is connected between the end and the air injection ring 711. The electric telescopic rod 612 drives the centrifugal disk 605 to move downward, so that the first gear ring 606 and the third gear 706 are engaged, which drives the second base plate 709 to descend synchronously, so that the second contact 710 and the first contact 708 are connected, and the hot air blower 714 starts to work, injecting hot air into the cavity 712 and spraying it from the nozzle 713 to the surface of the thrown rubber, thereby performing secondary dehydration on the rubber and improving the dehydration efficiency.

[0027] In a preferred embodiment, after the rubber passes through the filter cartridge 601 for the initial dehydration, the electric telescopic rod 612 drives the sleeve shaft 604 to move the centrifugal disc 605 downward, the first gear ring 606 disengages from the tooth groove 607, the first gear ring 606 engages with the third gear 706, and drives the second gear ring 704 to drive the rotating ring 702 to rotate. Under the action of centrifugal force, the rubber on the surface of the centrifugal disc 605 is thrown toward the side wall of the rotating ring 702, and under the action of the arc-shaped leaves 703, the rubber is thrown upward. When the electric telescopic rod 612 drives the centrifugal disc 605 downward, the first gear ring 606 engages with the third gear 706, and the second base plate 709 is synchronously lowered, so that the second contact 710 is connected to the first contact 708, and the hot air blower 714 starts to work, injecting hot air into the cavity 712 and spraying it from the nozzle 713 onto the surface of the thrown rubber, performing secondary dehydration on the rubber and improving the dehydration efficiency.

[0028] Reference Figures 1-9As shown, in a preferred embodiment, a three-stage dehydration mechanism 8 is installed in the inner cavity of the box body 1 for dehydrating the rubber again. The three-stage dehydration mechanism 8 includes a fourth rotating shaft 801, a pressure roller 802 and a second motor 803. The fourth rotating shaft 801 is symmetrically installed in the inner cavity of the box body 1, and the pressure roller 802 is fixedly installed on the surface of the fourth rotating shaft 801 for squeezing and dehydrating the rubber. A second motor 803 is fixedly installed on the side wall of the box body 1, and the output end of the second motor 803 is fixedly connected to one end of the fourth rotating shaft 801. The other ends of the two fourth rotating shafts 801 are fixedly installed with fourth gears 804, and the two fourth gears 804 are meshed with each other. The second motor 803 can drive the two pressure rollers 802 to rotate in opposite directions, and the rubber that has completed the second dehydration is dehydrated for the third time, thereby improving the dehydration efficiency.

[0029] Reference Figures 1-9 As shown, in a preferred embodiment, a blanking plate 805 is symmetrically installed in the inner cavity of the box body 1 for discharging the rubber that has completed the secondary dehydration to between the two pressure rollers 802, and a cleaning roller 806 is symmetrically installed in the inner cavity of the box body 1 for rotating. The cleaning roller 806 is in contact with the pressure roller 802 and is used to clean the rubber remaining on the surface of the pressure roller 802 and wipe off the water stains remaining on the surface of the pressure roller 802 to ensure the dehydration effect. A bump 807 is fixedly installed at one end of the cleaning roller 806, a connecting rod 808 is installed at the bottom of the blanking plate 805, and a connecting shaft 809 is fixedly installed on the side wall of the connecting rod 808. A slide groove 810 is provided in the inner cavity of the blanking plate 805, and the connecting shaft 809 is slidably connected to the slide groove 810. A bracket 811 is fixedly installed on the side wall of the box body 1, and the connecting rod 808 is slidably installed in the inner cavity of the bracket 811. The driving block 812 and the connecting rod 808 are sleeved with a spring 813 on the surface. One end of the spring 813 is fixedly connected to the bracket 811, and the other end of the spring 813 is fixedly connected to the driving block 812, which is used to drive the driving block 812 to move downward. The fifth gear 814 is fixedly installed on one end of the cleaning roller 806, and the fifth gear 814 is engaged with the fourth gear 804. When the second motor 803 drives the pressure roller 802 to rotate, the cleaning roller 806 is driven to rotate synchronously through the fifth gear 814 to clean the rubber remaining on the surface of the pressure roller 802 and wipe off the water stains remaining on the surface of the pressure roller 802 to ensure the dehydration effect. The cleaning roller 806 drives the protrusion 807 to rotate synchronously, and with the cooperation of the spring 813, drives the connecting rod 808 to drive the blanking plate 805 to swing back and forth to prevent rubber from accumulating on the surface of the blanking plate 805 and ensure the blanking speed.

[0030] In a preferred embodiment, the two pressure rollers 802 can be driven to rotate in opposite directions by the second motor 803, and the rubber that has been dehydrated twice can be dehydrated for a third time, thereby improving the dehydration efficiency. At the same time, the cleaning roller 806 is driven to rotate synchronously by the fifth gear 814 to clean the rubber remaining on the surface of the pressure roller 802 and wipe off the water stains remaining on the surface of the pressure roller 802 to ensure the dehydration effect. The cleaning roller 806 drives the protrusion 807 to rotate synchronously, and with the cooperation of the spring 813, drives the connecting rod 808 to drive the unloading plate 805 to swing back and forth to avoid rubber accumulation on the surface of the unloading plate 805 and ensure the unloading speed.

[0031] Specifically, the working principle of the industrial dehydration device for powdered chloroprene rubber is as follows: when in use, the rubber particles to be dehydrated are put into the tank body 2 from the feed bin 3, and the first rotating shaft 602 is driven to rotate by the first motor 603. The centrifugal disk 605 can be driven to rotate synchronously through the spline teeth 608 and the spline grooves 609, and the filter drum 601 is driven to rotate synchronously under the engagement of the first gear ring 606 and the tooth grooves 607 to centrifugally dehydrate the rubber. When the first motor 603 drives the first rotating shaft 602 to rotate, the second gear 616 drives the first gear 615 and the bulk blades 614 to rotate in the opposite direction, thereby driving the rubber put in from the feed bin 3 to hit the inner wall of the filter drum 601 in the opposite direction, avoiding rubber accumulation and improving the dehydration effect.

[0032] After the rubber passes through the filter cartridge 601 for the initial dehydration, the electric telescopic rod 612 drives the sleeve shaft 604 to move the centrifugal disc 605 downward, and the first ring gear 606 disengages from the tooth groove 607, so that the first ring gear 606 engages with the third gear 706, and drives the second ring gear 704 to drive the rotating ring 702 to rotate. Under the action of centrifugal force, the rubber on the surface of the centrifugal disc 605 is thrown toward the side wall of the rotating ring 702, and under the action of the arc leaves 703, the rubber is thrown upward. When the electric telescopic rod 612 drives the centrifugal disc 605 downward, so that the first ring gear 606 engages with the third gear 706, the second base plate 709 is driven to descend synchronously, so that the second contact 710 is connected to the first contact 708, and the hot air blower 714 starts to work, injecting hot air into the cavity 712 and spraying it from the nozzle 713 onto the surface of the thrown rubber, performing secondary dehydration on the rubber and improving the dehydration efficiency.

[0033] The second motor 803 can drive the two pressing rollers 802 to rotate in opposite directions, and the rubber that has been dehydrated twice can be dehydrated for the third time, thereby improving the dehydration efficiency. At the same time, the fifth gear 814 can drive the cleaning roller 806 to rotate synchronously, clean the rubber remaining on the surface of the pressing roller 802, and wipe off the water stains remaining on the surface of the pressing roller 802 to ensure the dehydration effect. The cleaning roller 806 drives the protrusion 807 to rotate synchronously, and with the cooperation of the spring 813, drives the connecting rod 808 to drive the blanking plate 805 to swing back and forth, thereby avoiding the accumulation of rubber on the surface of the blanking plate 805 and ensuring the blanking speed.

[0034] An industrial dehydration system for powdered chloroprene rubber, applicable to the above-mentioned industrial dehydration device for powdered chloroprene rubber, comprises the following steps: S1: Primary dehydration; the rubber particles to be dehydrated are fed from the feed bin 3 into the tank 2, the first motor 603 drives the first rotating shaft 602 to rotate, and the first gear ring 606 and the tooth groove 607 are engaged, driving the filter cartridge 601 to rotate synchronously, centrifugally dehydrating the rubber. By driving the bulk blade 614 to rotate in the opposite direction, the rubber fed from the feed bin 3 is reversely hit against the inner wall of the filter cartridge 601 to prevent rubber accumulation; S2: Secondary dehydration; After the rubber passes through the filter cartridge 601 for initial dehydration, the electric telescopic rod 612 drives the sleeve shaft 604 to move the centrifugal disc 605 downward, disengaging the first ring gear 606 from the tooth groove 607, causing the first ring gear 606 to mesh with the third gear 706. Under the action of centrifugal force, the rubber on the surface of the centrifugal disc 605 is thrown toward the side wall of the rotating ring 702. Under the action of the curved blades 703, the rubber is thrown upward. The hot air blower 714 works, injecting hot air into the cavity 712 and spraying it from the nozzle 713 toward the surface of the thrown rubber, thereby performing secondary dehydration on the rubber. S3: three-stage dehydration; the two pressing rollers 802 are driven to rotate in opposite directions by the second motor 803 to dehydrate the rubber that has completed the second dehydration for the third time. At the same time, the cleaning roller 806 is driven to rotate synchronously to clean the rubber remaining on the surface of the pressing roller 802 and wipe off the water stains remaining on the surface of the pressing roller 802. The cleaning roller 806 drives the protrusion 807 to rotate synchronously, and with the cooperation of the spring 813, drives the connecting rod 808 to drive the blanking plate 805 to swing back and forth to prevent the rubber from accumulating on the surface of the blanking plate 805.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An industrial dehydration device for powdered chloroprene rubber, comprising a box (1) and a tank (2), wherein the tank (2) is mounted on the surface of the box (1), and is characterized in that: A primary dehydration mechanism (6) is installed on the surface of the tank body (2) for initially dehydrating the rubber. The primary dehydration mechanism (6) comprises: A filter cartridge (601), the filter cartridge (601) being rotatably mounted in the inner cavity of the tank body (2) and being used for centrifugal dehydration of the rubber; A first rotating shaft (602), the first rotating shaft (602) being rotatably mounted in the inner cavity of the tank body (2), and a sleeve shaft (604) being slidably sleeved on the surface of the first rotating shaft (602); A centrifugal disc (605) is fixedly mounted on the bottom of the sleeve shaft (604); a first gear ring (606) is fixedly mounted on the side wall of the centrifugal disc (605); a tooth groove (607) is formed on the inner wall of the filter cartridge (601); and the first gear ring (606) is meshed with the tooth groove (607).

2. The industrial dehydration device for powdered chloroprene rubber according to claim 1, characterized in that: A feed bin (3) is mounted on the surface of the tank body (2) for feeding rubber material, a water outlet pipe (4) is mounted on the side wall of the tank body (2) for draining water, a discharge bin (5) is mounted on the bottom of the box body (1) for discharging the dehydrated rubber, and a first motor (603) is mounted on the surface of the tank body (2), an output end of the first motor (603) being fixedly connected to one end of the first rotating shaft (602) for driving the centrifugal disc (605) to rotate.

3. The industrial dehydration device for powdered chloroprene rubber according to claim 2, characterized in that: A spline tooth (608) is fixedly mounted on the side wall of the first rotating shaft (602), a spline groove (609) is formed in the inner cavity of the sleeve shaft (604), and the spline tooth (608) is meshed with the spline groove (609). A connecting plate (610) is rotatably mounted on the surface of the sleeve shaft (604), a guide rod (611) is fixedly mounted on the surface of the connecting plate (610), and the guide rod (611) is slidably connected to the tank body (2). An electric telescopic rod (612) is fixedly mounted on the surface of the tank body (2), and the telescopic end of the electric telescopic rod (612) is fixedly connected to the surface of the connecting plate (610) for driving the centrifugal disc (605) to move up and down.

4. The industrial dehydration device for powdered chloroprene rubber according to claim 3, characterized in that: A second rotating shaft (613) is rotatably mounted in the inner cavity of the tank body (2), a bulking blade (614) is fixedly mounted on the side wall of the second rotating shaft (613), a first gear (615) is fixedly mounted on the surface of the second rotating shaft (613), and a second gear (616) is fixedly mounted on the surface of the first rotating shaft (602), and the first gear (615) and the second gear (616) are meshed.

5. The industrial dehydration device for powdered chloroprene rubber according to claim 4, characterized in that: The inner cavity of the box body (1) is provided with a secondary dehydration mechanism (7) for secondary dehydration of the rubber. The secondary dehydration mechanism (7) comprises a feed ring (701), a rotating ring (702) and arc-shaped leaves (703). The feed ring (701) is fixedly mounted in the inner cavity of the box body (1). The rotating ring (702) is rotatably mounted in the inner cavity of the feed ring (701). The arc-shaped leaves (703) are fixedly mounted on the side wall of the rotating ring (702) and are used to throw the rubber upward.

6. The industrial dehydration device for powdered chloroprene rubber according to claim 5, characterized in that: A second gear ring (704) is fixedly mounted on the side wall of the rotating ring (702); a third rotating shaft (705) is rotatably mounted in the inner cavity of the box body (1); a third gear (706) is fixedly mounted on one end of the third rotating shaft (705); the third gear (706) is meshed with the second gear ring (704); a first substrate (707) is fixedly mounted on the surface of the tank body (2); a first contact (708) is fixedly mounted on the surface of the first substrate (707); a second substrate (709) is fixedly mounted on the surface of the guide rod (611); and a second contact (710) is fixedly mounted on the bottom of the second substrate (709).

7. The industrial dehydration device for powdered chloroprene rubber according to claim 6, characterized in that: An air injection ring (711) is fixedly mounted on the side wall of the blanking ring (701), a cavity (712) is provided in the inner cavity of the air injection ring (711), a spray hole (713) is provided on the inner wall of the blanking ring (701), the spray hole (713) is communicated with the cavity (712), a hot air blower (714) is fixedly mounted on the side wall of the box body (1), and an air pipe is connected between the air outlet end of the hot air blower (714) and the air injection ring (711).

8. The industrial dehydration device for powdered chloroprene rubber according to claim 7, characterized in that: A three-stage dehydration mechanism (8) is installed in the inner cavity of the box body (1) for dehydrating the rubber again. The three-stage dehydration mechanism (8) includes a fourth rotating shaft (801), a pressure roller (802) and a second motor (803). The fourth rotating shaft (801) is symmetrically mounted in the inner cavity of the box body (1). The pressure roller (802) is fixedly mounted on the surface of the fourth rotating shaft (801) for squeezing and dehydrating the rubber. The second motor (803) is fixedly mounted on the side wall of the box body (1). The output end of the second motor (803) is fixedly connected to one end of one of the fourth rotating shafts (801). The other ends of the two fourth rotating shafts (801) are fixedly mounted with a fourth gear (804), and the two fourth gears (804) are meshed with each other.

9. The industrial dehydration device for powdered chloroprene rubber according to claim 8, characterized in that: A blanking plate (805) is symmetrically mounted on the inner cavity of the box body (1), and a cleaning roller (806) is symmetrically mounted on the inner cavity of the box body (1). The cleaning roller (806) contacts the pressure roller (802) and is used to clean the rubber remaining on the surface of the pressure roller (802). A bump (807) is fixedly mounted on one end of the cleaning roller (806). A connecting rod (808) is mounted on the bottom of the blanking plate (805), and a connecting shaft (809) is fixedly mounted on the side wall of the connecting rod (808). A sliding groove (810) is provided in the inner cavity of the blanking plate (805), and the connecting shaft (809) is slidably connected to the sliding groove (810). A bracket (811) is fixedly mounted on the side wall of the box body (1), the connecting rod (808) is slidably mounted in the inner cavity of the bracket (811), a driving block (812) is fixedly mounted on the bottom of the connecting rod (808), a spring (813) is sleeved on the surface of the connecting rod (808), one end of the spring (813) is fixedly connected to the bracket (811), and the other end of the spring (813) is fixedly connected to the driving block (812) for driving the driving block (812) to move downward, and a fifth gear (814) is fixedly mounted on one end of the cleaning roller (806), and the fifth gear (814) is meshed with the fourth gear (804).

10. An industrial dehydration system for powdered chloroprene rubber, suitable for the industrial dehydration device for powdered chloroprene rubber according to claim 9, characterized in that: The steps include: S1: Primary dehydration; rubber particles to be dehydrated are fed from the feed bin (3) into the tank body (2), the first motor (603) drives the first rotating shaft (602) to rotate, and the first gear ring (606) and the tooth groove (607) are engaged to drive the filter drum (601) to rotate synchronously, thereby centrifugally dehydrating the rubber. The bulk blades (614) are driven to rotate in the opposite direction, so that the rubber fed from the feed bin (3) is smashed back toward the inner wall of the filter drum (601) to prevent the rubber from accumulating; S2: secondary dehydration; after the rubber passes through the filter cartridge (601) for the initial dehydration, the electric telescopic rod (612) drives the sleeve shaft (604) to move the centrifugal disc (605) downward, the first gear ring (606) is disengaged from the tooth groove (607), and the first gear ring (606) is meshed with the third gear (706). Under the action of centrifugal force, the rubber on the surface of the centrifugal disc (605) is thrown toward the side wall of the rotating ring (702), and under the action of the arc-shaped leaves (703), the rubber is thrown upward, and the hot air blower (714) works to inject hot air into the cavity (712), and the hot air is sprayed from the spray hole (713) toward the surface of the thrown rubber, thereby performing secondary dehydration on the rubber; S3: three-stage dehydration; the second motor (803) drives the two pressing rollers (802) to rotate in opposite directions, dehydrating the rubber after the second dehydration for the third time, and at the same time, drives the cleaning roller (806) to rotate synchronously, cleans the rubber remaining on the surface of the pressing roller (802), and wipes off the water stains remaining on the surface of the pressing roller (802). The cleaning roller (806) drives the protrusion (807) to rotate synchronously, and with the cooperation of the spring (813), drives the connecting rod (808) to drive the blanking plate (805) to swing back and forth, so as to prevent the rubber from accumulating on the surface of the blanking plate (805).

Citation Information

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