Production wiring system, method and equipment with intelligent guiding function and medium

Abstract

The invention provides a production wiring system, method and equipment with an intelligent guiding function and a medium. The system comprises an intelligent guiding control terminal, an LED guiding lamp strip and a proximity switch. Wherein the intelligent guide control terminal is used for controlling the LED guide lamp strip and indicating a wiring path and a wiring sequence; the proximity switch is used for detecting the wiring state and reporting the wiring state to the intelligent guide control terminal. According to the production wiring system in the embodiment of the invention, intelligent guidance and wiring standardization are realized during production wiring, the technical requirements on operators are reduced, and the consistency of finished products of production wiring is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of wire harness processing for urban rail transit and intercity railways, and in particular to a production wiring system, method, equipment and medium with intelligent guidance. Background Art

[0002] As demand for rail transit terminal equipment continues to rise, the number of circuit loops in these devices is increasing exponentially. At the same time, the production wiring within these devices must meet requirements for standardization, cleanliness, and consistency. Production wiring presents challenges in rationally routing wire harnesses within limited space, improving processing quality, reducing worker skill requirements, and achieving fast and reliable assembly. Therefore, efficient and accurate production wiring presents a pressing technical challenge for those skilled in the art. Summary of the Invention

[0003] The present invention provides a production wiring system, method, device, and medium with intelligent guidance. An intelligent guidance control terminal controls LED guide light strips to indicate the wiring path and sequence, thereby achieving intelligent guidance and standardizing wiring during production wiring, reducing operator skill requirements and improving the consistency of finished wiring products. Furthermore, proximity switches detect wiring status and report it to the intelligent guidance control terminal, allowing for timely identification and correction of wiring problems during the process. This improves the accuracy and efficiency of production wiring and ensures the stability of the quality of finished wiring products.

[0004] The present invention provides a production wiring system with intelligent guidance, comprising: Intelligent guidance control terminal, LED guidance light strip and proximity switch; among them, The intelligent guide control terminal is used to control the LED guide light strip to indicate the wiring path and wiring sequence; The proximity switch is used to detect the wiring status and report it to the intelligent guidance control terminal.

[0005] According to a production wiring system with intelligent guidance provided by the present invention, the intelligent guidance control terminal is further used for: Prompt information is generated based on the received wiring status; the prompt information is used to indicate the specific location of the wiring error; the prompt information includes voice prompt information, LED guide light strip flashing information and visual interface prompt information.

[0006] According to a production wiring system with intelligent guidance provided by the present invention, the intelligent guidance control terminal is further used for: Receiving first information input by an operator; the first information includes order information and identity information of the operator; The first information is sent to a digital factory; the digital factory is used to determine a quality inspector based on the first information.

[0007] According to a production wiring system with intelligent guidance provided by the present invention, the intelligent guidance control terminal is further used for: receiving second information input by the quality inspector, wherein the second information includes a wiring detection result; The second information is sent to a digital factory; the digital factory is used to push the packaging and warehousing information based on the second information.

[0008] According to a production wiring system with intelligent guidance provided by the present invention, the position where the LED guide light strip is arranged includes at least one of the following: The beginnings, ends, clips, bends, and cable ties of the harness path.

[0009] According to a production wiring system with intelligent guidance provided by the present invention, the system further includes: Mobile phone terminal; the mobile phone terminal is connected to the intelligent guidance control terminal; the mobile phone terminal is used to obtain the progress of the production order in real time.

[0010] The present invention also provides a production wiring with intelligent guidance, comprising: Control the LED guide light strip to indicate the wiring path and wiring sequence; Receive the detection wiring status reported by the proximity switch.

[0011] The present invention also provides an electronic device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein when the processor executes the program, the production wiring method with intelligent guidance as described above is implemented.

[0012] The present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the production wiring method with intelligent guidance as described above.

[0013] The present invention also provides a computer program product, comprising a computer program, which, when executed by a processor, implements the production wiring method with intelligent guidance as described above.

[0014] The present invention provides a production wiring system, method, device, and medium with intelligent guidance. Using an intelligent guidance control terminal, LED guide light strips are controlled to indicate the wiring path and sequence. This provides intelligent guidance and standardized wiring during production wiring, reducing operator skill requirements and improving the consistency of finished wiring products. Furthermore, proximity switches detect wiring status and report it to the intelligent guidance control terminal, enabling timely identification and correction of wiring problems during the process. This improves the accuracy and efficiency of production wiring and ensures the stability of the quality of finished wiring products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is one of the intentions of the production wiring system with intelligent guidance provided by the present invention.

[0017] Figure 2 This is the second intention of the production wiring system with intelligent guidance provided by the present invention.

[0018] Figure 3 This is the third intention of the production wiring system with intelligent guidance provided by the present invention.

[0019] Figure 4 It is a flow chart of the production wiring method with intelligent guidance provided by the present invention.

[0020] Figure 5 It is a structural schematic diagram of the electronic device provided by the present invention. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0022] The following combination Figure 1-Figure 5 The present invention describes a production wiring system, method, device and medium with intelligent guidance.

[0023] Figure 1This is one of the schematic diagrams of the production wiring system with intelligent guidance provided by the present invention, such as Figure 1 As shown, the system includes the following: Intelligent guidance control terminal, LED guidance light strip and proximity switch; among them, The intelligent guide control terminal is used to control the LED guide light strip and indicate the wiring path and wiring sequence; The proximity switch is used to detect the wiring status and report it to the intelligent guidance control terminal.

[0024] Specifically, the production wiring system in the embodiment of the present application includes an intelligent guide control terminal and an LED guide light strip. Among them, the intelligent guide control terminal can control the LED guide light strip so that it can dynamically guide the operator to perform wiring operations on the wire harness. In this way, the operator can understand the wiring path and sequence of the wire harness more clearly and intuitively, thereby improving the efficiency and accuracy of wiring. Optionally, the intelligent guide control terminal is powered by TypeC-5V and battery input; the intelligent terminal controls the LED guide light strip in the form of a digital signal, so that it dynamically guides the operator to wire according to the current wiring process. Optionally, the intelligent guide control terminal is deployed on the back of the wiring board.

[0025] The production wiring system in the embodiments of the present application also includes proximity switches. Optionally, proximity switches are placed at key nodes along the wiring path to detect the operator's wiring status and provide feedback to the intelligent guidance terminal. This allows for timely detection and correction of wiring problems, improving the accuracy and efficiency of production wiring and ensuring the stability of the quality of the finished wiring product, thus providing excellent practicality.

[0026] In the wiring system described above, an intelligent guidance control terminal controls LED guide lights to indicate the wiring path and sequence, thereby achieving intelligent guidance and standardizing wiring during production, reducing operator skill requirements and improving the consistency of finished wiring products. Furthermore, proximity switches detect wiring status and report it to the intelligent guidance control terminal, allowing for timely identification and correction of wiring problems, improving the accuracy and efficiency of production wiring and ensuring the stability of the quality of finished wiring products.

[0027] In some embodiments, the intelligent guidance control terminal is further used to: A prompt message is generated based on the received wiring status; the prompt message is used to indicate the specific location of the wiring error; the prompt message shown includes voice prompt information, LED guide light strip flashing information, and visual interface prompt information.

[0028] Specifically, after receiving the detection results reported by the proximity switch, the intelligent guidance control terminal can generate prompt information based on the detection results, thereby promptly reminding and visualizing the problem location, assisting the operator to make corrections in a timely manner, and improving the accuracy and efficiency of production wiring. Optionally, the wiring harness status of the operator's wiring path is detected in real time. If a wiring error is found, the intelligent guidance control terminal will immediately remind the operator of the specific location of the wiring error through three forms: voice prompts, flashing LED guide lights, and visual interface display. This design allows operators to perceive errors more intuitively and quickly, so that they can make corrections in a timely manner, improving the accuracy and efficiency of production wiring. Optionally, the error location can be clearly displayed on the visual interface, and the LED at the problem location flashes at 0.5HZ so that the operator can quickly locate and make corrections. That is, in the embodiment of the present application, the LED guide light can not only realize intelligent wiring guidance, but also be used to monitor the wiring status and prompt wiring problems.

[0029] The system of the above embodiment detects the wiring process in real time, and when a wiring error occurs, it promptly issues a voice reminder and visually displays the error location, thereby improving the accuracy of the product, ensuring the stability of the quality of the finished wiring product, and having good practicality.

[0030] In some embodiments, the intelligent guidance control terminal is further used to: Receiving first information input by an operator; the first information includes order information and identity information of the operator; The first information is sent to the digital factory; the digital factory is used to determine the quality inspection personnel based on the first information.

[0031] Specifically, the intelligent guidance control terminal in the embodiment of the present application is also used to receive the first information input by the operator. The first information includes order information and the identity information of the operator. That is, when the operator completes the order, he can fill in the order information and the operator's own information on the touch screen of the intelligent guidance control terminal in sequence, then sign for confirmation, and finally submit this information to the digital factory. Such an operating process can fully meet the requirements of the rail transit industry for product information traceability, ensure that detailed records are available for each link from production to use of the product, facilitate the monitoring and management of product quality, and provide an effective traceability basis for subsequent problems.

[0032] In the system of the above embodiment, after receiving the order information and identity information input by the operator, the intelligent guidance control terminal inputs the above information into the digital factory, thereby meeting the rail transit industry's requirements for product information traceability, facilitating the monitoring and management of product quality, and providing an effective traceability basis for subsequent problems that may arise.

[0033] In some embodiments, the intelligent guidance control terminal is further used to: receiving second information input by a quality inspector; the second information includes a wiring inspection result; The second information is sent to the digital factory; the digital factory is used to push the packaged storage information based on the second information.

[0034] Specifically, in the embodiment of the present application, the digital factory will push relevant quality inspection information to the corresponding quality inspector based on the completed order. The quality inspector will then go to the site to conduct inspections on the finished wire harness. After completing the inspection, the quality inspector will sign and confirm on the touch screen of the intelligent guidance control terminal, and finally upload the inspection results to the digital factory. This process ensures the timely transmission and accurate recording of quality inspection information, providing a strong guarantee for product quality control.

[0035] Optionally, for finished wire harnesses that pass quality inspection, the digital factory pushes packaging and warehousing information to the warehouse. Warehouse personnel then sign and confirm on the visual interface of the intelligent guidance control terminal. The intelligent guidance control terminal then uploads the warehousing information to the digital factory. Only after completing this series of operations can the finished wire harnesses be packaged and stored. The entire process is clear and organized. The synergy between the digital factory and the intelligent guidance control terminal ensures that every step of the finished wire harness process, from quality inspection to warehousing, is accurate and documented.

[0036] The system of the above embodiment carries out inspection work on the finished wire harness, signs and confirms the inspection results and uploads them to the digital factory. This process ensures the timely transmission and accurate recording of quality inspection information, providing a strong guarantee for product quality control.

[0037] In some embodiments, the location of the LED guide light strip includes at least one of the following: The beginnings, ends, clips, bends, and cable ties of the harness path.

[0038] Specifically, LED guide light strips can be placed at the start, end, clips, bends, and cable ties of the wiring harness path, thereby achieving comprehensive and accurate indication of the wiring path and wiring sequence, realizing intelligent guidance and standardizing wiring, reducing the technical requirements for operators, and improving the consistency of the finished wiring products.

[0039] In some embodiments, the wiring system further comprises: Mobile phone terminal; the mobile phone terminal is connected to the intelligent guidance control terminal; the mobile phone terminal is used to obtain the progress of production orders in real time.

[0040] Specifically, in this embodiment of the present application, production managers can connect to the intelligent guidance control terminal via Wi-Fi via a mobile app. This allows them to query the progress of production orders in real time. Based on the progress information, managers can make timely adjustments to production plans, improving production wiring efficiency.

[0041] For example, Figure 2 and Figure 3 As shown, the production wiring system with intelligent guidance in the embodiment of the present application includes: an intelligent guidance control terminal, an LED guidance light strip, a proximity switch, a button, a digital factory, a touch screen, a 485 communication module, a mobile terminal APP and a power input.

[0042] Among them, the intelligent guidance control terminal is powered by TypeC-5V and battery input; the intelligent terminal controls the LED guide light strip in the form of digital signals, allowing it to dynamically guide the operator to wire according to the current wiring process; proximity switches are arranged at key nodes of the wiring path to detect the operator's wiring status and promptly feedback the status to the intelligent guidance terminal.

[0043] The intelligent guidance control terminal is connected to the digital factory via RS485 communication and uploads the progress of wiring orders to the digital factory; the intelligent guidance control terminal is connected to the touch screen via data cabling, and the touch screen displays the overall plan of the current wiring system to the operator in the form of a visual interface, and executes corresponding control instructions based on the information input by the operator; the intelligent guidance control terminal is connected to the mobile terminal APP via WIFI communication, and production management personnel can check the wiring status and order progress at any time.

[0044] The embodiments of the present invention implement intelligent guidance and standardize wiring during production wiring, reducing the technical requirements for operators and improving the consistency of finished wiring products. They also provide real-time monitoring of the wiring process, prompting voice reminders when wiring errors occur and visually displaying the error locations, thereby improving product accuracy and ensuring the stability of the quality of finished wiring products, thus demonstrating excellent practicality. In other words, the current production wiring model is not adaptable to industry development. By introducing intelligent guidance, the wiring process can be standardized, prompting and visualizing problem locations in a timely manner, allowing employees to clearly understand the operations. New employees can master the process after simple training, which is of great significance to improving production efficiency and standardizing and consistent finished products.

[0045] For example, Figure 4 As shown, the embodiment of the present application also provides a production wiring method with intelligent guidance, specifically including: (1) Carry out wiring planning according to production equipment.

[0046] (2) Form the optimal wiring harness layout plan: clarify the direction, length and connection point of each wiring harness.

[0047] (3) LED light strips are arranged at key positions such as the starting point, end point, clips, bends, and cable ties of the wiring harness path to achieve comprehensive and accurate indication of the wiring path and wiring sequence, realize intelligent guidance and standardize wiring, reduce the technical requirements for operators, and improve the consistency of the finished wiring products.

[0048] (4) The visual interface provides operators with the overall architecture of the wiring solution. In each process, the LED light strip dynamically guides the operator to perform wiring, realizes intelligent guidance and standardizes wiring, reduces the technical requirements for operators, and improves the consistency of the finished wiring products.

[0049] (5) The system monitors the wiring process in real time, using intelligent algorithms to monitor whether the connection points are correctly connected and whether the wiring harness is neatly arranged. Optionally, the wiring status can be detected by proximity switches and reported to the intelligent guidance control terminal, so that problems in the wiring process can be discovered and corrected in a timely manner, improving the accuracy and efficiency of production wiring and ensuring the stability of the quality of the finished wiring product.

[0050] (6) When the system detects a wiring error, it will remind the operator to pay attention to the problem through voice. At the same time, the error location is clearly displayed on the visual interface, and the LED at the problem location flashes at 0.5HZ, allowing the operator to quickly locate and correct it. Optionally, after receiving the detection results reported by the proximity switch, the intelligent guidance control terminal can generate prompt information based on the detection results, thereby timely reminding and visualizing the problem location, assisting the operator to make corrections in time, and improving the accuracy and efficiency of production wiring. Optionally, when the wiring harness status of the operator's wiring path is detected in real time and a wiring error is found, the intelligent guidance control terminal will immediately remind the operator of the specific location of the wiring error through three forms: voice prompts, flashing LED guide light strips, and visual interface display. This design allows operators to perceive errors more intuitively and quickly, so that they can make corrections in time, and improve the accuracy and efficiency of production wiring.

[0051] (7) After completing the arrangement of the order harness quantity, the operator can fill in the order information and operator information through the visual interface, and submit the information to the digital factory after signing and confirming that it is correct. Optionally, after the operator completes the order, he needs to fill in the order information and the operator's own information on the touch screen in sequence, then sign and confirm, and finally submit the information to the digital factory. Such an operation process can fully meet the rail transit industry's requirements for product information traceability, ensuring that detailed records are available for each link from production to use, facilitating the monitoring and management of product quality, and providing an effective traceability basis for subsequent problems.

[0052] (8) The digital factory will push quality inspection information to the relevant quality inspectors based on the completed orders. The quality inspectors will then go to the site to inspect the finished wire harnesses, sign and confirm the results after the inspection is completed, and then upload the inspection results to the digital factory through the visual interface. Optionally, the digital factory will push relevant quality inspection information to the corresponding quality inspectors based on the completed orders. The quality inspectors will then go to the site to conduct inspections on the finished wire harnesses. After completing the inspection, the quality inspectors will sign and confirm the inspection results, and then upload the inspection results to the digital factory through the visual interface of the intelligent guidance control terminal. This process ensures the timely transmission and accurate recording of quality inspection information, providing a strong guarantee for product quality control.

[0053] (9) For finished wire harnesses that have passed quality inspection, the digital factory pushes packaging and warehousing information to the warehouse, and the finished wire harnesses are finally packaged and stored. Optionally, for those finished wire harnesses that have successfully passed quality inspection, the digital factory will push relevant information about packaging and warehousing to the warehouse. After receiving the information, the warehouse staff will sign and confirm on the visual interface of the intelligent guidance control terminal. After that, the intelligent guidance control terminal will upload the warehousing information to the digital factory. After completing this series of operations, the finished wire harnesses will finally be packaged and stored. The entire process is clear and orderly. Through the synergy of the digital factory and the intelligent guidance control terminal, every link of the finished wire harness from quality inspection to warehousing is ensured to be accurate and traceable.

[0054] The production wiring method with intelligent guidance in the above embodiment realizes intelligent guidance and standardizes wiring, reduces the technical requirements for operators, and improves the consistency of the finished wiring products; it detects the wiring process in real time, and when a wiring error occurs, it promptly provides voice reminders and visualizes the error location, thereby improving the accuracy of the product, ensuring the stability of the quality of the finished wiring products, and has good practicality.

[0055] Figure 5The following illustrates a physical structure diagram of an electronic device, which may include a processor 510, a communications interface 520, a memory 530, and a communications bus 540. The processor 510, communications interface 520, and memory 530 communicate with each other via the communications bus 540. The processor 510 may invoke logic instructions stored in the memory 530 to execute a production wiring method with intelligent guidance. The method includes: controlling an LED guide light strip to indicate a wiring path and sequence; and receiving detection wiring status reports from a proximity switch.

[0056] Furthermore, the logic instructions in the aforementioned memory 530 can be implemented as software functional units and, when sold or used as independent products, can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the portion that contributes to the prior art, or a portion of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions for causing a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in various embodiments of the present invention. The aforementioned storage medium includes various media capable of storing program code, such as a USB flash drive, a mobile hard drive, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.

[0057] On the other hand, the present invention also provides a computer program product, which includes a computer program. The computer program can be stored on a non-transitory computer-readable storage medium. When the computer program is executed by a processor, the computer can execute the production wiring method with intelligent guidance provided by the above methods. The method includes: controlling the LED guide light strip to indicate the wiring path and wiring sequence; receiving the detection wiring status reported by the proximity switch.

[0058] On the other hand, the present invention also provides a non-transitory computer-readable storage medium having a computer program stored thereon. When the computer program is executed by a processor, it is implemented to execute the production wiring method with intelligent guidance provided by the above methods, the method including: controlling the LED guide light strip to indicate the wiring path and wiring sequence; receiving the detection wiring status reported by the proximity switch.

[0059] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0060] Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented using software plus a necessary general-purpose hardware platform, or of course, hardware. Based on this understanding, the essence of the above technical solution, or the portion that contributes to the prior art, can be embodied in the form of a software product. This computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a magnetic disk, or an optical disk, and includes a number of instructions for causing a computer device (such as a personal computer, server, or network device) to execute the methods described in each embodiment or certain portions of the embodiments.

[0061] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A production wiring system with intelligent guidance, characterized in that: include: Intelligent guidance control terminal, LED guidance light strip and proximity switch; among them, The intelligent guide control terminal is used to control the LED guide light strip to indicate the wiring path and wiring sequence; The proximity switch is used to detect the wiring status and report it to the intelligent guidance control terminal.

2. The production wiring system with intelligent guidance according to claim 1, characterized in that: The intelligent guidance control terminal is also used for: Prompt information is generated based on the received wiring status; the prompt information is used to indicate the specific location of the wiring error; the prompt information includes voice prompt information, LED guide light strip flashing information and visual interface prompt information.

3. The production wiring system with intelligent guidance according to claim 1, characterized in that: The intelligent guidance control terminal is also used for: Receiving first information input by an operator; the first information includes order information and identity information of the operator; The first information is sent to a digital factory; the digital factory is used to determine a quality inspector based on the first information.

4. The production wiring system with intelligent guidance according to claim 1, characterized in that: The intelligent guidance control terminal is also used for: receiving second information input by the quality inspector, wherein the second information includes a wiring detection result; The second information is sent to a digital factory; the digital factory is used to push the packaging and warehousing information based on the second information.

5. The production wiring system with intelligent guidance according to claim 1, characterized in that: The position of the LED guide light strip includes at least one of the following: The beginnings, ends, clips, bends, and cable ties of the harness path.

6. The production wiring system with intelligent guidance according to any one of claims 1 to 5, characterized in that: The system further comprises: Mobile phone terminal; the mobile phone terminal is connected to the intelligent guidance control terminal; the mobile phone terminal is used to obtain the progress of the production order in real time.

7. A production wiring method with intelligent guidance, characterized in that: An intelligent guidance control terminal used in a production wiring system with intelligent guidance according to any one of claims 1 to 6 comprises: Control the LED guide light strip to indicate the wiring path and wiring sequence; Receive the detection wiring status reported by the proximity switch.

8. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein: When the processor executes the program, the production wiring method with intelligent guidance as claimed in claim 7 is implemented.

9. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the production wiring method with intelligent guidance according to claim 7 is implemented.

10. A computer program product comprising a computer program, characterized in that When the computer program is executed by a processor, the production wiring method with intelligent guidance according to claim 7 is implemented.

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