Self-adhesive wire production repairing device

By introducing a cleaning and cooling structure into the self-adhesive wire production and repair device, the problem of impurities on the wire surface affecting the adhesion of the self-adhesive material is solved, and efficient, reliable and high-quality self-adhesive effects are achieved for wire repair.

CN120752711APending Publication Date: 2025-10-03WUXI XIZHOU MAGNET WIRES
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202480014145.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

Existing repair devices lack a cleaning function, which causes impurities to adhere to the surface of the wire, affecting the firm adhesion of the self-adhesive material and reducing the reliability and quality of the repair.

Method used

A self-adhesive wire production and repair device was designed, which includes a cleaning structure and a cooling structure. The cleaning structure removes impurities on the surface of the wire by vacuuming and scraping, and the cooling structure accelerates the solidification of the self-adhesive material through fan cooling.

Benefits of technology

Ensure the wire surface is clean, enhance the adhesion of self-adhesive materials, improve the bonding strength and sealing of the repair site, shorten the curing time, and improve the quality and efficiency of repair.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120752711A_ABST
    Figure CN120752711A_ABST
Patent Text Reader

Abstract

A self-adhesive wire production repairing device comprises an operation table (1), the lower end face of the operation table (1) is fixedly connected with a supporting bottom frame (2), a conveying assembly (3) is arranged in the upper end face of the operation table (1), a caulking groove (11) is reserved in the upper end face of the operation table (1), one side of the upper end face of the operation table (1) is fixedly connected with an L-shaped supporting plate (4), and the lower end of the L-shaped supporting plate (4) is provided with a first electric telescopic rod (5). The free end of the first electric telescopic rod (5) is connected with a fixing seat (6) with a self-adhesive material, and a laser triangulation sensor (7) is installed on the side wall of the L-shaped supporting plate (4).
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of wire production, for example, to a self-adhesive wire production and repair device. Background Art

[0002] Self-adhesive wire is a special type of wire characterized by a self-adhesive material wrapped around the insulation. This material, typically polyvinyl chloride (PVC) tape or other similar polymer materials, allows the wire to adhere to itself during installation without the need for additional fixings. During the wire production process, the wire casing may become damaged due to mechanical damage or operational errors. To ensure that the wire meets quality standards and avoid electrical failures or safety hazards caused by damage, a repair device is required to inspect and repair the wire.

[0003] Most repair devices generally focus on the two core functions of detection and repair, and do not have the function of cleaning the wires that need to be repaired. After the wires are processed in the previous process, their outer shells will adhere to impurities such as dust and metal chips generated during the processing. Wires with impurities can easily cause the self-adhesive material to be unable to firmly adhere to the surface of the wires, making the repaired parts easy to fall off, affecting the bonding effect between the self-adhesive material and the wire surface, and reducing the reliability and quality after repair. Summary of the Invention

[0004] The present application provides a self-adhesive wire production and repair device to solve the wire cleaning problem in the technology, improve the bonding effect between the self-adhesive material and the wire surface, and the reliability and quality after repair.

[0005] The embodiment of the present application provides a self-adhesive wire production and repair device, comprising an operating table, wherein the lower end surface of the operating table is fixedly connected to a supporting base frame, and the upper end surface of the operating table is provided with a conveying assembly inside a reserved embedding groove, an L-shaped support plate is fixedly connected to one side of the upper end surface of the operating table, a first electric telescopic rod is provided at the lower end of the L-shaped support plate, a free end of the first electric telescopic rod is connected to a fixing seat with self-adhesive material, a laser triangulation sensor is installed on the side wall of the L-shaped support plate, and a cleaning structure is provided on one side of the upper end of the conveying assembly (3); the cleaning structure comprises a first outer cover fixedly connected to the upper end surface of the operating table, a connecting plate is connected inside the first outer cover, a dust hood is connected to one side of the lower end surface of the connecting plate, and a cleaning block is fixedly connected to the lower end surface of the connecting plate and at the front end of the dust hood.

[0006] In one embodiment, the cleaning structure also includes a fan installed on the supporting base frame, the suction end of the fan is connected to an air suction connecting pipe, the end of the air suction connecting pipe away from the fan is connected to a receiving box with a sealed door, and the outer wall of the receiving box is connected to a dust suction pipe, and the end of the dust suction pipe away from the receiving box passes through the first outer cover and the connecting plate in sequence and is connected to the dust collection hood.

[0007] In one embodiment, a heating assembly is provided on one side of the first outer cover, and the heating assembly consists of a support frame and a heating lamp. The support frame is fixedly mounted on the upper end surface of the operating table, and the heating lamp is mounted on the support frame and disposed at the upper end of the conveying assembly.

[0008] In one embodiment, a cooling structure is provided on the other side of the upper end of the conveying assembly, and the cooling structure includes a second outer cover fixedly connected to the upper end surface of the operating table, the interior of the second outer cover is fixedly connected to a wind box through a block, and the upper end surface of the wind box is connected to an air duct.

[0009] In one embodiment, one end of the air duct away from the air box passes through the second outer cover and is connected to the air outlet end of the fan, and a plurality of air outlets are evenly and equidistantly connected to the lower end surface of the air box.

[0010] In one embodiment, the conveying assembly consists of a side plate, a drive roller and a conveyor belt, the side plate is connected to the end of the drive roller, and the side plate is fixedly connected to the inside of the embedding groove, the conveyor belt is sleeved on the outside of the drive roller, and the outer wall of the conveyor belt is provided with a placement groove configured to place the wire.

[0011] In one embodiment, a second electric telescopic rod is installed in the sleeve of the outer wall of the L-shaped support plate, and a sliding groove is opened on the inner wall of the L-shaped support plate, and a slider is embedded in the interior of the sliding groove. The free end of the second electric telescopic rod passes through the inner wall of the L-shaped support plate and extends into the interior of the sliding groove to be connected to the slider, and the lower end surface of the slider is connected to the first electric telescopic rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can also be obtained based on these drawings.

[0013] Figure 1 This is a schematic diagram of the overall structure of this application;

[0014] Figure 2 A schematic cross-sectional view of the present application;

[0015] Figure 3This is a schematic diagram of the connection between the cleaning structure and cooling structure of the present application and the conveying component;

[0016] Figure 4 This is an enlarged schematic diagram of the internal structure of the first outer cover of the present application;

[0017] Figure 5 This is an enlarged schematic diagram of the internal structure of the second outer cover of the present application;

[0018] Figure 6 This is a schematic diagram of the connection between the air box and the air outlet of this application.

[0019] Description of reference numerals:

[0020] 1. Operating table; 11. Embedded groove; 2. Support chassis; 3. Conveying assembly; 31. Side panel; 32. Drive roller; 33. Conveyor belt; 331. Placement groove; 4. L-shaped support plate; 41. Sleeve; 42. Second electric telescopic rod; 43. Slide; 44. Slider; 5. First electric telescopic rod; 6. Fixed seat; 7. Laser triangulation sensor; 8. Cleaning structure; 81. First outer cover; 82. Connecting plate; 83. Dust hood; 84. Cleaning block; 85. Dust pipe; 86. Receiving box; 861. Sealing door; 87. Fan; 88. Suction connecting pipe; 9. Heating assembly; 91. Support frame; 92. Heating lamp; 10. Cooling structure; 101. Second outer cover; 102. Wind box; 103. Air outlet; 104. Air duct. DETAILED DESCRIPTION

[0021] The present application will be introduced below with reference to the accompanying drawings.

[0022] This application provides Figure 1-Figure 3 A self-adhesive wire production and repair device is shown, comprising:

[0023] The operating table 1, the lower end face of the operating table 1 is fixedly connected to the supporting base frame 2, and the upper end face of the operating table 1 is reserved for a groove 11 inside which a conveying assembly 3 is provided. The conveying assembly 3 consists of a side plate 31, a transmission roller 32 and a conveyor belt 33. The side plate 31 is connected to the end of the transmission roller 32, and the side plate 31 is fixedly connected to the inside of the groove 11. The conveyor belt 33 is sleeved on the outside of the transmission roller 32, and the outer wall of the conveyor belt 33 is provided with a placement groove 331 for placing the wire (one end of the transmission roller 32 is connected to a driving motor, which drives the transmission roller 32 to rotate, so that the conveyor belt 33 runs to realize the conveying operation of the wire). An L-shaped support plate 4 is fixedly connected to one side of the upper end face of the operating table 1, and a first electric telescopic rod 5 is provided at the lower end of the L-shaped support plate 4. The free end of the first electric telescopic rod 5 is connected to a fixing seat 6 with self-adhesive material. The side wall of the L-shaped support plate 4 is installed with a laser triangulation sensor 7.

[0024] See Figure 2 As shown, a heating component 9 is provided on one side of the first outer cover 81. The heating component 9 consists of a support frame 91 and a heating lamp 92. The support frame 91 is fixedly mounted on the upper end surface of the operating table 1, and the heating lamp 92 is mounted on the support frame 91 and is provided at the upper end of the conveying component 3.

[0025] A second electric telescopic rod 42 is installed in the sleeve 41 of the outer wall of the L-shaped support plate 4, and a sliding groove 43 is opened on the inner wall of the L-shaped support plate 4, and a slider 44 is embedded in the inside of the sliding groove 43. The free end of the second electric telescopic rod 42 passes through the inner wall of the L-shaped support plate 4 and extends to the inside of the sliding groove 43 and is connected to the slider 44. The lower end surface of the slider 44 is connected to the first electric telescopic rod 5.

[0026] During use, first place the wire to be repaired in the placement groove 331 on the conveying component 3, and convey the wire through the conveying component 3. During the conveying process, the wire passes through the support frame 91, and the heating lamp 92 on the support frame 91 preheats the wire to help subsequent materials adhere better. Then, the laser triangulation sensor 7 uses laser as a light source to create a three-dimensional contour map of the wire surface to detect tiny surface changes, accurately measure the concave and convex conditions of the wire surface, and identify the location where the defect needs to be strengthened. After identification, the controller controls the conveying component 3 to stop, and then drives the fixing seat 6 with self-adhesive material (such as a self-adhesive insulating tape roll) to descend through the first electric telescopic rod 5, so that the self-adhesive material adheres to the surface of the wire. Then, the slider 44 is driven by the second electric telescopic rod 42 to slide in the slide groove 43, driving the fixing seat 6 to move horizontally. During movement, the self-adhesive material can be accurately attached to the wire. Finally, the self-adhesive material is cut to complete the wire repair operation.

[0027] This application provides Figure 2-Figure 4 A self-adhesive wire production and repair device is shown, and a cleaning structure 8 is provided on one side of the upper end of the conveying component 3. The cleaning structure 8 includes a first outer cover 81 fixedly connected to the upper end surface of the operating table 1, and a connecting plate 82 is connected to the interior of the first outer cover 81. A dust cover 83 is connected to one side of the lower end surface of the connecting plate 82, and a cleaning block 84 is fixedly connected to the lower end surface of the connecting plate 82 and at the front end of the dust cover 83 (the cleaning block 84 is made of nylon material and has good friction, which can effectively remove dirt and oxides on the surface of the wire without damaging the surface of the wire).

[0028] The cleaning structure 8 also includes a fan 87 installed on the supporting base 2. The suction end of the fan 87 is connected to an air suction connecting pipe 88. The end of the air suction connecting pipe 88 away from the fan 87 is connected to a material receiving box 86 with a sealing door 861. The outer wall of the material receiving box 86 is connected to a dust suction pipe 85. The end of the dust suction pipe 85 away from the material receiving box 86 passes through the first outer cover 81 and the connecting plate 82 in sequence and is connected to the dust collection cover 83.

[0029] Through the above technical solution:

[0030] When the wire is input from the input end of the conveying assembly 3, the wire first enters the first outer cover 81, and its cleaning block 84 contacts the surface of the wire, and the impurities on the surface are scraped off by the cleaning block 84. Then, the suction force generated by the operation of the fan 87 (the fan 87 is a suction blower) sucks the impurities into the receiving box 86 through the dust suction pipe 85 and the dust suction cover 83. This operation can remove impurities such as dust and metal chips adhering to the surface of the wire, ensuring the cleanliness of the surface of the wire during repair.

[0031] This application provides Figure 3 、 Figure 5 and Figure 6 A self-adhesive wire production and repair device is shown, in which a cooling structure 10 is provided on the other side of the upper end of the conveying component 3. The cooling structure 10 includes a second outer cover 101 fixedly connected to the upper end surface of the operating table 1. The interior of the second outer cover 101 is fixedly connected to a wind box 102 through a block, and the upper end surface of the wind box 102 is connected to an air duct 104.

[0032] One end of the air duct 104 away from the air box 102 passes through the second outer cover 101 and is connected to the air outlet end of the fan 87. A plurality of air outlet heads 103 are evenly and equidistantly connected to the lower end surface of the air box 102.

[0033] Through the above technical solution:

[0034] After the wire is repaired, the wire enters the second outer cover 101. The cold air generated by the fan 87 when it is running enters the air box 102 through the air duct 104, and finally blows onto the wire through the air outlet 103. This operation can cool the repaired wire, thereby accelerating the curing process of the self-adhesive material and quickly forming a stable bonding state.

[0035] In the technical solution of the present application, 1. By setting a cleaning structure, the device has the function of cleaning the wire. Before repair, dust, metal chips and other impurities adhered to the surface of the wire can be removed, ensuring the cleanliness of the surface of the wire during repair, so that the self-adhesive material is firmly attached to the surface of the wire, enhancing the bonding strength of the repaired part, avoiding the situation where the repaired part is easy to fall off due to loose adhesion, and improving the reliability after repair. In addition, the surface of the wire after cleaning is smoother, which can reduce the gaps and bubbles that appear during the repair process, ensure the sealing of the repair area, and improve the quality of repair; 2. By setting a cooling structure, the device has the function of cooling the repaired wire. After repair, the repaired wire can be cooled, thereby accelerating the curing process of the self-adhesive material, and quickly forming a stable bonding state, avoiding the situation where the self-adhesive material is in a high temperature state during transportation after repair, which is easy to soften or deform, ensuring the stability of the shape of the repair position, and improving the quality of repair. In addition, the curing time of the self-adhesive material can be shortened, and there is no need to wait for natural cooling, thereby improving work efficiency.

Claims

1. A self-adhesive wire production and repair device, comprising: An operating table (1), wherein the lower end surface of the operating table (1) is fixedly connected to a supporting base frame (2), and the upper end surface of the operating table (1) is reserved for a groove (11) and provided with a conveying assembly (3) inside, an L-shaped support plate (4) is fixedly connected to one side of the upper end surface of the operating table (1), a first electric telescopic rod (5) is provided at the lower end of the L-shaped support plate (4), a fixed seat (6) with a self-adhesive material is connected to the free end of the first electric telescopic rod (5), a laser triangulation sensor (7) is installed on the side wall of the L-shaped support plate (4), and a cleaning structure (8) is provided on one side of the upper end of the conveying assembly (3); The cleaning structure (8) comprises a first outer cover (81) fixedly connected to the upper end surface of the operating table (1); a connecting plate (82) is connected to the interior of the first outer cover (81); a dust collecting cover (83) is connected to one side of the lower end surface of the connecting plate (82); and a cleaning block (84) is fixedly connected to the lower end surface of the connecting plate (82) and located at the front end of the dust collecting cover (83).

2. A self-adhesive wire production and repair device according to claim 1, wherein: The cleaning structure (8) further comprises a fan (87) mounted on the supporting base frame (2), the suction end of the fan (87) being connected to an air suction connecting pipe (88), the end of the air suction connecting pipe (88) away from the fan (87) being connected to a material receiving box (86) with a sealing door (861), a dust collection pipe (85) being connected to one side of an outer wall of the material receiving box (86), the end of the dust collection pipe (85) away from the material receiving box (86) sequentially passing through the first outer cover (81) and the connecting plate (82) to be connected to the dust collection cover (83).

3. A self-adhesive wire production and repair device according to claim 1, wherein: A heating assembly (9) is provided on one side of the first outer cover (81), and the heating assembly (9) is composed of a support frame (91) and a heating lamp (92). The support frame (91) is fixedly mounted on the upper end surface of the operating table (1), and the heating lamp (92) is mounted on the support frame (91) and is provided at the upper end of the conveying assembly (3).

4. A self-adhesive wire production and repair device according to claim 1, wherein: A cooling structure (10) is provided on the other side of the upper end of the conveying assembly (3), and the cooling structure (10) includes a second outer cover (101) fixedly connected to the upper end surface of the operating table (1), and the interior of the second outer cover (101) is fixedly connected to a wind box (102) through a block, and the upper end surface of the wind box (102) is connected to an air duct (104).

5. A self-adhesive wire production and repair device according to claim 4, wherein: One end of the air duct (104) away from the air box (102) passes through the second outer cover (101) and is connected to the air outlet end of the fan (87); a plurality of air outlet heads (103) are evenly and equidistantly connected to the lower end surface of the air box (102).

6. A self-adhesive wire production and repair device according to claim 1, wherein: The conveying assembly (3) is composed of a side plate (31), a transmission roller (32) and a conveyor belt (33); the side plate (31) is connected to the end of the transmission roller (32), and the side plate (31) is fixedly connected to the inside of the embedded groove (11); the conveyor belt (33) is sleeved on the outside of the transmission roller (32), and the outer wall of the conveyor belt (33) is provided with a placement groove (331) configured to place a wire.

7. A self-adhesive wire production and repair device according to claim 1, wherein: A second electric telescopic rod (42) is installed in the sleeve (41) of the outer wall of the L-shaped support plate (4), and a sliding groove (43) is opened on the inner wall of the L-shaped support plate (4), and a slider (44) is embedded in the interior of the sliding groove (43). The free end of the second electric telescopic rod (42) passes through the inner wall of the L-shaped support plate (4) and extends to the interior of the sliding groove (43) to be connected to the slider (44), and the lower end surface of the slider (44) is connected to the first electric telescopic rod (5).