A shock detection device for a blast wave valve
By designing an explosion-proof wave valve impact detection device, the switching of impact heads of different sizes and materials was realized. The vibration energy was recovered by using a crank disc and oiling roller system, which solved the limitations of the existing device and improved the simulation realism and safety of the impact test.
Patent Information
- Application Number
- CN202511416630.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2045-09-30
AI Technical Summary
Existing explosion-proof valve impact testing devices cannot switch between impact heads and material shafts of different sizes and shapes, cannot effectively utilize the reaction impact force and vibration kinetic energy during the impact process, and cannot simulate real explosion environments.
An explosion-proof valve impact detection device was designed, comprising a support device, a hammer impact device, a protective plate, a control device, and a reinforcement device. Vibration energy is recovered and utilized through a crank disc and an oiling roller system. Impacts of different materials are achieved by replacing the hammer replacement assembly and the impact shaft. The impact force deviation is judged by a rigid component and a one-way pressure valve.
It enables the switching of impact heads of different sizes and materials, effectively utilizes reaction impact force and vibration kinetic energy, improves the simulation realism and safety of impact testing, and enhances the detection accuracy of explosion-proof doors.
Smart Images

Figure CN120890832B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of door panel impact testing technology, and in particular to an impact detection device for explosion-proof valves. Background Technology
[0002] After the production of blast wave ventilators is completed, the finished samples generally need to be tested. Among them, impact testing is one of the most important test items. The core purpose of impact testing on blast wave ventilators is to verify their key protective performance by simulating high-speed projectiles or severe overpressure loads generated by blast wave shock waves. This includes the impact deformation resistance of the ventilator structure, the reliability of dynamic sealing, and the functionality of key components such as hinges and locking devices. This ensures that the ventilator can effectively block shock waves and debris in a real explosion accident, thus protecting the safety of personnel and equipment inside.
[0003] However, existing explosion-proof door impact tests typically use a single hammer to strike the door, resulting in a monotonous impact area and shape. Furthermore, the material properties of the impact shaft cannot be altered, failing to accurately simulate real-world conditions. Additionally, existing explosion-proof door impact testing devices cannot change the absorption method of the reverse impact force, nor can they effectively utilize the reaction impact generated during the impact process. After impact, the vibrations generated are transmitted to the ground or vibration damping devices, preventing the secondary utilization of the vibration kinetic energy. Therefore, an explosion-proof door impact testing device is needed that can switch between impact heads of different sizes and shapes, and impact shafts made of different materials, while also effectively utilizing the reverse impact force and vibrations generated during the impact, to address the shortcomings of existing explosion-proof door impact testing devices. Summary of the Invention
[0004] The purpose of this invention is to provide an explosion-proof wave valve impact detection device to solve the existing technical problems of how to switch impact heads of different sizes and shapes and impact shafts of different materials, how to effectively utilize the reaction impact generated during the impact process, and how to reuse the vibration kinetic energy.
[0005] To address the aforementioned technical problems, the present invention adopts the following technical solution: an explosion-proof wave valve impact detection device, comprising a support device, a hammering device, a protective plate, a control device, and a reinforcement device; the bottom of the support device is fixedly installed on the ground; the hammering device is fixedly installed vertically inside the support device; the protective plate is fixedly installed on the left side of the control device; the control device is fixedly installed on the side of the support device; the control device is also fixedly connected to the hammering device; the reinforcement device is fixedly installed vertically at the front end of the support device; the control device includes a control housing, an oiling assembly, an oiling roller, an oiling ramp, a control spring, a liquid storage slider, a gas storage slider, and a crank disc; the control housing is fixedly installed on the side of the support device; the oiling assembly is fixedly installed inside the control housing; the oiling roller is rotatably connected to the inside of the control housing; the oiling ramp is fixedly installed inside the control housing; the rear end of the control spring is fixedly connected to the front end of the liquid storage slider and the gas storage slider; the front end of the control spring is fixedly installed on the control housing. Internally, the liquid storage slider is horizontally slidably installed inside the control housing; a liquid pump is installed inside the liquid storage slider; the gas storage slider is horizontally slidably installed inside the control housing; a gas pump is installed inside the gas storage slider; the crank disc is rotatably connected to the right side of the control housing; the left end of the crank disc is also fixedly connected to the right end of the oiling roller; when the control spring drives the liquid storage slider and the gas storage slider forward by its own elastic force, the liquid storage slider and the gas storage slider will also drive the hammer device to slide forward together. When the hammer device hits the explosion-proof valve, the vibration will be transmitted to the control housing through the reinforcement device and the support device, and then from the control housing to the crank disc. At this time, the center of gravity of the crank disc is biased to the upper front, and the vibration will cause the center of gravity of the crank disc to rotate forward. At the same time, the crank disc drives the oiling roller to rotate and drives the lubricating oil in the oiling assembly to enter the upper surface of the oiling ramp, and then flows into the interior of the control housing from the upper surface of the oiling ramp, so as to realize the automatic lubrication function and vibration recycling.
[0006] Furthermore, the control device also includes a pull belt, a main unit housing, a control top cover, a control slide, a control support block, control rollers, control pulleys, a liquid storage tank, a gas storage tank, and a motor; the upper end of the pull belt is fixedly installed on the rear end of the control support block; the lower end of the pull belt is fixedly installed on the periphery of the control rollers; the main unit housing is fixedly installed on the upper end of the control housing; the control top cover is fixedly installed on the upper end of the main unit housing; the control slide is slidably installed inside the control housing in a horizontal direction; the front end of the control slide is also fixedly connected to the rear end of the liquid storage slider and the rear end of the gas storage slider; the sides of the control slide are made of transparent material. The control slide is equipped with a scale; a one-way pressure valve is also provided on the side of the control slide; the control support block is fixedly installed on the upper end of the control slide; the control roller is rotatably connected to the inside of the control housing; the control pulley is rotatably connected to the inside of the control housing; the outer cylindrical surface of the control pulley is also in frictional contact with the lower surface of the pull belt; the liquid storage tank is fixedly installed on the right side of the control housing; the gas storage tank is fixedly installed on the right side of the control housing; the motor is fixedly installed in the control housing in the lateral direction; an electric push rod is provided on the output end of the motor; the electric push rod on the output end of the motor is inserted into the inside of the control roller.
[0007] Furthermore, the oiling assembly includes an oiling tank, an absorbent cloth, and an absorbent rod; the upper end of the oiling tank is fixedly connected to the lower end of the main unit housing; the right side of the oiling tank is also fixedly connected to the inside of the control housing; the absorbent cloth is fixedly installed at the front end of the oiling tank; the rear end of the absorbent cloth contacts the lubricating oil in the oiling tank; the front end of the absorbent cloth contacts the absorbent rod; and the absorbent rod is fixedly installed at the front end of the oiling tank in a horizontal direction.
[0008] Furthermore, the oiling roller includes an oiling hole and a roller body; the right end of the roller body is rotatably connected to the inside of the control housing; the right end of the roller body is also fixedly connected to the output end of the motor; the oiling hole is fixedly installed on the side of the roller body in the radial direction.
[0009] Furthermore, the hammering device includes a hammer changing assembly, a hammering sleeve, a liquid storage sleeve, a liquid passage hole, a hammering support, a rigid component, a vent hole, and a hammering base; the hammer changing assembly is slidably installed in the hammering sleeve along the axial direction; the hammering sleeve is fixedly installed at the front end of the liquid storage sleeve; the liquid storage sleeve is fixedly installed at the front end of the hammering support; the liquid passage hole is fixedly installed on the side of the liquid storage sleeve; the rigid component is fixedly installed at the rear end of the hammering support; the vent hole is fixedly installed on the side of the liquid storage sleeve; and the upper end of the hammering base is fixedly installed at the lower end of the hammering support.
[0010] Furthermore, the hammer changing assembly includes an impact shaft, a limiting cover, a hammer changing drum, a hammer changing sleeve, a locking sleeve, a locking shaft, a hammer changing base, a hammer changing bracket, a hammer changing slide bar, and a hammer changing hole; the impact shaft is placed inside the hammer changing bracket; the hammer changing bracket is fixedly installed inside the hammer changing sleeve; the limiting cover is fixedly installed at the front end of the hammer changing sleeve; the hammer changing drum is rotatably connected to the periphery of the hammer changing sleeve; a through hole is provided on the side of the hammer changing drum; the hammer changing sleeve is fixedly installed at the front end of the hammer changing base; the hammer changing sleeve is also slidably installed inside the hammer changing sleeve; a through hole is provided on the side of the hammer changing sleeve; the locking sleeve is fixedly installed at the front end of the hammer changing base; the locking shaft is slidably installed inside the locking sleeve along the axial direction; the hammer changing base is slidably installed inside the liquid storage sleeve; the hammer changing slide bar is fixedly installed inside the locking shaft by a spring; and the hammer changing hole is fixedly installed at the rear end of the hammer changing base.
[0011] Furthermore, the impact shaft includes an impact hammer head, an impact sleeve, a first shaft body, and a second shaft body. The impact hammer head is fixedly installed inside the impact sleeve by fastening bolts. The impact sleeve is fixedly installed at the front end of the first shaft body. The outer cylindrical surface of the second shaft body contacts the inner side of the hammer changing bracket. The diameter of the second shaft body is larger than that of the first shaft body. When the impact shaft is pushed out from the hammer changing bracket, the first shaft body and the second shaft body will align with the axis of the hammer changing sleeve. Then, the spring on the hammer changing slide rod will drive the hammer changing slide rod and the second shaft body to slide forward, so that the first shaft body extends out from the limiting cover. When the first shaft body is fully extended, the front end of the second shaft body will be stuck by the inner wall of the limiting cover, thereby replacing different types of impact shafts.
[0012] Furthermore, the rigid component includes a rigid slider, a rigid base, and a rigid pipe; the rigid slider is slidably installed inside the rigid base along the axial direction; the rigid base is fixedly installed at the rear end of the hammer support; the rear end of the rigid base is also provided with a liquid filling hole; the rigid pipe is fixedly installed on the side of the rigid base along the radial direction; the rigid pipe is also connected to a one-way pressure valve on the side of the control slide.
[0013] Furthermore, the support device includes a support base, a support frame, a hammer slide, a support mounting base, and a support socket; the support base is fixedly installed on the ground by bolts; the support frame is fixedly installed on the upper end of the support base by bolts; the hammer slide is slidably installed on the inner side of the support base; the upper end of the hammer slide is fixedly connected to the lower end of the hammer base; the support mounting base is fixedly installed on the front end of the support base; and the support socket is fixedly installed on the upper end of the support mounting base.
[0014] Furthermore, the reinforcement device includes a reinforcement frame and a reinforcement rod; the reinforcement frame is fixedly installed on the upper end of the support mounting base by bolts; the reinforcement rod is slidably installed inside the reinforcement frame in the vertical direction; the reinforcement rod is also inserted into the support socket.
[0015] The beneficial effects of this invention compared with the prior art are: (1) When the control spring drives the liquid storage slider and the gas storage slider to slide forward by its own elastic force, the liquid storage slider and the gas storage slider will also drive the hammering device to slide forward together. When the hammering device hits the explosion-proof valve, the vibration will be transmitted to the control housing through the reinforcement device and the support device, and then transmitted from the control housing to the crank plate. At this time, the center of gravity of the crank plate is biased to the upper front. The vibration will cause the center of gravity of the crank plate to rotate forward. At the same time, the crank plate drives the oiling roller to rotate and drives the lubricating oil in the oiling assembly to enter the upper surface of the oiling slope, and then flows from the upper surface of the oiling slope into the interior of the control housing to realize the automatic lubrication function and the recycling of vibration. (2) The staff member holds the long rod and pushes the hammer changing slide back into the locking shaft. Then, the hammer changing drum is manually rotated so that the through hole on the hammer changing drum is aligned with the through hole on the hammer changing sleeve. Then, the impact shaft is pushed out of the hammer changing bracket by the long rod so that the first shaft and the second shaft are aligned with the axis of the hammer changing sleeve. Then, the two long rods are manually pulled out. At this time, the spring on the hammer changing slide causes the hammer changing slide and the second shaft to slide forward, so that the first shaft extends out from the limiting cover. When the first shaft is fully extended, the front end of the second shaft will be stuck by the inner wall of the limiting cover, thereby replacing the impact shaft of different material types. (3) Liquid or gas enters the liquid storage sleeve through the liquid passage or vent, and then the liquid or gas enters the clamping sleeve through the hammer changing hole on the hammer changing base. The gas or liquid will push the clamping shaft in the clamping sleeve to extend forward. At this time, the front end of the second shaft will be clamped by the inner wall of the limiting cover, so that the spring between the clamping shaft and the hammer changing slide is gradually compressed until the spring is fully compressed. At this time, the hammer changing slide and the limiting cover will clamp the second shaft to achieve further reinforcement of the impact shaft. (4) When liquid or gas is being filled into the reservoir sleeve, hydraulic oil is added from the filling hole at the rear end of the rigid base, and then the filling hole is closed. When the impact shaft collides with the explosion-proof wave valve, the reverse impact force will act on the impact shaft in the opposite direction, and then be transmitted to the hammer changing sleeve through the impact shaft. The hammer changing sleeve will transmit the reverse impact force to the rigid slider through the liquid in the reservoir sleeve. At this time, the rigid slider will retract back into the rigid base, so that the hydraulic oil in the rigid base is discharged into the control slide through the one-way pressure valve on the side of the control slide. Then, the deviation between the actual impact force and the theoretical impact force is judged according to the volume of hydraulic oil in the control slide. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall assembly structure of the present invention in its working state.
[0017] Figure 2 This is a schematic diagram of the support device in this invention.
[0018] Figure 3 This is a schematic diagram of the hammering device in this invention.
[0019] Figure 4 This is a cross-sectional view of the hammer-changing assembly in this invention. Figure 1 .
[0020] Figure 5 This is a schematic diagram of the hammer-changing assembly in the present invention. Figure 2 .
[0021] Figure 6 This is a schematic diagram of the hammer-changing assembly in the present invention. Figure 3 .
[0022] Figure 7 This is a schematic diagram of the impact shaft in this invention.
[0023] Figure 8 This is a schematic diagram of the rigid component in this invention.
[0024] Figure 9 This is a schematic diagram of the control device in the present invention. Figure 1 .
[0025] Figure 10 This is a schematic diagram of the control device in the present invention. Figure 2 .
[0026] Figure 11 This is a schematic diagram of the oiling assembly in this invention.
[0027] Figure 12 This is a schematic diagram of the oiling roller in this invention.
[0028] Figure 13 This is a schematic diagram of the reinforcement device in this invention.
[0029] In the diagram: 1-Support device; 2-Hammering device; 3-Protective plate; 4-Control device; 5-Reinforcing device; 101-Support base; 102-Support frame; 103-Hammering slide; 104-Support mounting base; 105-Supporting insertion hole; 201-Hammer changing assembly; 202-Hammering sleeve; 203-Liquid storage sleeve; 204-Liquid passage hole; 205-Hammering bracket; 206-Rigid assembly; 207-Ventilation hole; 208-Hammering base; 209-Impact shaft; 210-Limit cover; 211-Hammer changing drum; 212-Hammer changing sleeve; 213-Locking sleeve; 214-Locking shaft; 215-Hammer changing base; 216-Hammer changing bracket; 217-Hammer changing slide bar; 218-Hammer changing hole; 219-Impact hammer head; 220-Impact sleeve; 221-First shaft; 222-Second shaft; 223-Rigid slider; 224-Rigid base; 225-Rigid pipe; 401-Control housing; 402-Pull belt; 403-Main unit housing; 404-Control top cover; 405-Oil application assembly; 406-Oil application roller; 407-Oil application ramp; 408-Control spring; 409-Liquid storage slider; 410-Air storage slider; 411-Control carriage; 412-Control support block; 413-Control roller; 414-Control pulley; 415-Liquid storage tank; 416-Crank disc; 417-Air storage tank; 418-Motor; 419-Oil application chamber; 420-Absorbent cloth; 421-Absorbent rod; 422-Oil application hole; 423-Roller body; 501-Reinforcing frame; 502-Reinforcing rod. Detailed Implementation
[0030] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0031] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the invention. To better illustrate the embodiments of the invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0032] Figures 1 to 13 This is a preferred embodiment of the present invention.
[0033] like Figure 1As shown, the bottom of the support device 1 is fixedly installed on the ground; the hammering device 2 is fixedly installed vertically inside the support device 1; the protective plate 3 is fixedly installed on the left side of the control device 4; the control device 4 is fixedly installed on the side of the support device 1; the control device 4 is also fixedly connected to the hammering device 2; the reinforcing device 5 is fixedly installed vertically at the front end of the support device 1; the control device 4 includes a control housing 401, an oiling assembly 405, an oiling roller 406, an oiling ramp 407, a control spring 408, a liquid storage slider 409, an air storage slider 410, and a curved... Handle plate 416; control housing 401 is fixedly installed on the side of support device 1; oiling assembly 405 is fixedly installed inside control housing 401; oiling roller 406 is rotatably connected inside control housing 401; oiling ramp 407 is fixedly installed inside control housing 401; the rear end of control spring 408 is fixedly connected to the front end of liquid storage slider 409 and gas storage slider 410; the front end of control spring 408 is fixedly installed inside control housing 401; liquid storage slider 409 is slidably installed inside control housing 401 in the horizontal direction; liquid storage... A liquid pump is installed inside the slider 409; the gas storage slider 410 is slidably installed inside the control housing 401 in a horizontal direction; an air pump is installed inside the gas storage slider 410; the crank disc 416 is rotatably connected to the right side of the control housing 401; the left end of the crank disc 416 is also fixedly connected to the right end of the oiling roller 406; when the control spring 408 drives the liquid storage slider 409 and the gas storage slider 410 to slide forward by its own elastic force, the liquid storage slider 409 and the gas storage slider 410 will also drive the hammering device 2 to slide forward together. When the hammering device 2 is in contact with the explosion-proof valve... After the impact, the vibration is transmitted to the control housing 401 through the reinforcement device 5 and the support device 1, and then from the control housing 401 to the crank plate 416. At this time, the center of gravity of the crank plate 416 is biased to the upper front. The vibration will cause the center of gravity of the crank plate 416 to rotate forward. At the same time, the crank plate 416 drives the oiling roller 406 to rotate and drive the lubricating oil in the oiling assembly 405 into the upper surface of the oiling ramp 407. Then, it flows from the upper surface of the oiling ramp 407 into the interior of the control housing 401 to realize the automatic lubrication function and vibration recycling.
[0034] like Figure 2 As shown, in the support device 1, the support base 101 is fixedly installed on the ground by bolts; the support frame 102 is fixedly installed on the upper end of the support base 101 by bolts; the hammer slide 103 is slidably installed on the inner side of the support base 101; the upper end of the hammer slide 103 is fixedly connected to the lower end of the hammer base 208; the support mounting base 104 is fixedly installed on the front end of the support base 101; and the support insertion hole 105 is fixedly installed on the upper end of the support mounting base 104.
[0035] like Figure 3As shown, in the hammering device 2, the hammer changing assembly 201 is slidably installed in the hammering sleeve 202 along the axial direction; the hammering sleeve 202 is fixedly installed at the front end of the liquid storage sleeve 203; the liquid storage sleeve 203 is fixedly installed at the front end of the hammering bracket 205; the liquid passage hole 204 is fixedly installed on the side of the liquid storage sleeve 203; the rigid assembly 206 is fixedly installed at the rear end of the hammering bracket 205; the vent hole 207 is fixedly installed on the side of the liquid storage sleeve 203; and the upper end of the hammering base 208 is fixedly installed at the lower end of the hammering bracket 205.
[0036] like Figure 4 , Figure 5 and Figure 6 As shown, in the hammer changing assembly 201, the impact shaft 209 is placed inside the hammer changing bracket 216; the hammer changing bracket 216 is fixedly installed inside the hammer changing sleeve 212; the limiting cover 210 is fixedly installed at the front end of the hammer changing sleeve 212; the hammer changing drum 211 is rotatably connected to the periphery of the hammer changing sleeve 212; a through hole is provided on the side of the hammer changing drum 211; the hammer changing sleeve 212 is fixedly installed at the front end of the hammer changing base 215; the hammer changing sleeve 212 is also slidably installed inside the hammer impact sleeve 202; a through hole is provided on the side of the hammer changing sleeve 212; the locking sleeve 213 is fixedly installed at the front end of the hammer changing base 215; the locking shaft 214 is slidably installed inside the locking sleeve 213 along the axial direction; the hammer changing base 215 is slidably installed inside the liquid storage sleeve 203; the hammer changing slide rod 217 is fixedly installed inside the locking shaft 214 by a spring; and the hammer changing hole 218 is fixedly installed at the rear end of the hammer changing base 215.
[0037] like Figure 7 As shown, in the impact shaft 209, the impact hammer head 219 is fixedly installed inside the impact sleeve 220 by fastening bolts; the impact sleeve 220 is fixedly installed at the front end of the first shaft body 221; the outer cylindrical surface of the second shaft body 222 contacts the inner side of the hammer changing bracket 216; the diameter of the second shaft body 222 is larger than that of the first shaft body 221; when the impact shaft 209 is pushed out from the hammer changing bracket 216, the first shaft body 221 and the second shaft body 222 will be aligned with the axis of the hammer changing sleeve 212, and then the spring on the hammer changing slide rod 217 will drive the hammer changing slide rod 217 and the second shaft body 222 to slide forward, so that the first shaft body 221 extends out from the limiting cover 210. When the first shaft body 221 is fully extended, the front end of the second shaft body 222 will be stuck by the inner wall of the limiting cover 210, thereby replacing different types of impact shafts 209.
[0038] like Figure 8As shown, in the rigid assembly 206, the rigid slider 223 is slidably installed inside the rigid base 224 along the axial direction; the rigid base 224 is fixedly installed at the rear end of the hammer support 205; the rear end of the rigid base 224 is also provided with a liquid filling hole; the rigid pipe 225 is fixedly installed on the side of the rigid base 224 along the radial direction; the rigid pipe 225 is also connected to the one-way pressure valve on the side of the control slide 411.
[0039] like Figure 9 and Figure 10 As shown, in the control device 4, the upper end of the pull strap 402 is fixedly installed on the rear end of the control support block 412; the lower end of the pull strap 402 is fixedly installed on the periphery of the control roller 413; the main unit housing 403 is fixedly installed on the upper end of the control housing 401; the control top cover 404 is fixedly installed on the upper end of the main unit housing 403; the control slide 411 is slidably installed in the horizontal direction inside the control housing 401; the front end of the control slide 411 is also fixedly connected to the rear end of the liquid storage slider 409 and the rear end of the gas storage slider 410; the side of the control slide 411 is made of transparent material and is provided with scales; a one-way pressure valve is also provided on the side of the control slide 411. The control support block 412 is fixedly installed on the upper end of the control slide 411; the control roller 413 is rotatably connected to the inside of the control housing 401; the control pulley 414 is rotatably connected to the inside of the control housing 401; the outer cylindrical surface of the control pulley 414 also makes frictional contact with the lower surface of the pull belt 402; the liquid storage tank 415 is fixedly installed on the right side of the control housing 401; the gas storage tank 417 is fixedly installed on the right side of the control housing 401; the motor 418 is fixedly installed in the control housing 401 in the transverse direction; an electric push rod is provided on the output end of the motor 418; the electric push rod on the output end of the motor 418 is inserted into the inside of the control roller 413.
[0040] like Figure 11 As shown, in the oiling assembly 405, the upper end of the oiling tank 419 is fixedly connected to the lower end of the main unit housing 403; the right side of the oiling tank 419 is also fixedly connected to the inside of the control housing 401; the absorbent cloth 420 is fixedly installed at the front end of the oiling tank 419; the rear end of the absorbent cloth 420 is in contact with the lubricating oil in the oiling tank 419; the front end of the absorbent cloth 420 is in contact with the absorbent rod 421; the absorbent rod 421 is fixedly installed at the front end of the oiling tank 419 in a horizontal direction.
[0041] like Figure 12 As shown, in the oiling roller 406, the right end of the roller body 423 is rotatably connected to the inside of the control housing 401; the right end of the roller body 423 is also fixedly connected to the output end of the motor 418; the oiling hole 422 is fixedly installed on the side of the roller body 423 in the radial direction.
[0042] like Figure 13As shown, in the reinforcement device 5, the reinforcement frame 501 is fixedly installed on the upper end of the support mounting base 104 by bolts; the reinforcement rod 502 is slidably installed inside the reinforcement frame 501 in the vertical direction; the reinforcement rod 502 is also inserted into the support insertion hole 105.
[0043] Working principle of the invention: Figure 1 The invention provides its usage and corresponding scenarios. The attitude control during the blast wave door impact test is determined by the hammer impact device 2, the control device 4, and the reinforcement device 5. The attitude of the hammer impact device 2 and the attitude of the reinforcement device 5 are determined by the control device 4. Therefore, the control device 4 is the core of the blast wave door impact test process.
[0044] Taking a preferred embodiment as an example, such as Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the worker holds a long rod and pushes the hammer-changing slide rod 217 back into the locking shaft 214. Then, the hammer-changing drum 211 is manually rotated so that the through hole on the hammer-changing drum 211 is aligned with the through hole on the hammer-changing sleeve 212. Then, the impact shaft 209 is pushed out from the hammer-changing bracket 216 of the hammer-changing assembly 201 using the long rod, so that the first shaft 221, the second shaft 222 and the axis of the hammer-changing sleeve 212 are aligned. Then, the two long rods are manually pulled out. At this time, the spring on the hammer-changing slide rod 217 drives the hammer-changing slide rod 217 and the second shaft 222 to slide forward, so that the first shaft 221 extends out from the limiting cover 210. When the first shaft 221 is fully extended, the front end of the second shaft 222 is locked by the inner wall of the limiting cover 210. This allows for the replacement of impact shafts 209 with different material types; subsequently, different styles of impact hammers 219 are manually inserted into the impact sleeve 220, and the impact hammers 219 and impact sleeve 220 are tightened with fastening bolts; the liquid pump in the liquid storage slider 409 or the air pump in the air storage slider 410 will drive liquid or gas to enter the liquid storage sleeve 203 through the liquid passage hole 204 or the air passage hole 207, and then the liquid or gas will enter the locking sleeve 213 through the hammer replacement hole 218 on the hammer replacement base 215 from the liquid storage sleeve 203. The gas or liquid will push the locking shaft 214 in the locking sleeve 213 to extend forward, and at this time the front end of the second shaft 222 will be locked by the inner wall of the limiting cover 210, so that the locking shaft 214 in the locking sleeve 213 extends forward. The spring between the positioning shaft 214 and the hammer-changing slide 217 is gradually compressed until it is fully compressed. At this time, the hammer-changing slide 217 and the limit cover 210 will clamp the second shaft 222 to further reinforce the impact shaft 209. When liquid or gas is being filled into the accumulator sleeve 203, hydraulic oil is manually added from the filling hole at the rear end of the rigid base 224. The hydraulic oil will cause the rigid slider 223 to extend forward in the rigid base 224, and then the filling hole of the rigid component 206 will be closed to achieve synchronous filling of the accumulator sleeve 203 and the rigid base 224. When the impact shaft 209 collides with the explosion-proof wave valve, the reverse impact force will act on the impact shaft 209 in the reverse direction, and then be transmitted to the impact shaft 209. On the hammer-changing sleeve 212, the reverse impact force is transmitted to the rigid slider 223 through the liquid in the accumulator sleeve 203. At this time, the rigid slider 223 retracts back into the rigid base 224, so that the hydraulic oil in the rigid base 224 is discharged into the control slide 411 through the rigid pipe 225 and the one-way pressure valve on the side of the control slide 411. Then, the deviation between the actual impact force and the theoretical impact force is judged according to the volume of hydraulic oil in the control slide 411. The hammer sleeve 202 is used for the sliding installation of the hammer-changing sleeve 212. When a large impact force impact test is performed, the filling material in the accumulator sleeve 203 is gas, and when a small impact force impact test is performed, the filling material in the accumulator sleeve 203 is liquid.
[0045] like Figure 2 , Figure 9 , Figure 10 , Figure 11 , Figure 12 and Figure 13As shown, motor 418 drives control roller 413 to rotate, control roller 413 drives pull belt 402 to wind up, pull belt 402 drives control slide 411 and control support block 412 to slide backward. Control slide 411 drives control spring 408 to stretch through liquid storage slider 409 and gas storage slider 410. At the same time, control slide 411 also drives hammer slide 103 to slide backward on support base 101 on support device 1. Hammer slide 103 drives hammer base 208 and hammer support 205 to slide backward. Hammer support 205 drives hammer changing assembly 201 to slide backward, thus realizing the power storage function. When the electric push rod on the output end of motor 418 retracts, the output end of motor 418 will interact with control roller 413. Upon disengagement, the control spring 408, relying on its own elasticity, drives the liquid storage slider 409 and the gas storage slider 410 to slide forward. At this time, the liquid storage slider 409 and the gas storage slider 410 also drive the hammering device 2 to slide forward together. When the hammering device 2 impacts the explosion-proof valve, the vibration is transmitted through the reinforcing frame 501 of the reinforcing device 5 to the support mounting base 104 and the support base 101, then from the support base 101 to the support frame 102, then from the support frame 102 to the control housing 401, and finally from the control housing 401 to the crank disc 416. At this time, the center of gravity of the crank disc 416 is biased to the upper front, and the vibration will cause the center of gravity of the crank disc 416 to rotate forward. 416 drives the oiling roller 406 to rotate, causing the lubricating oil in the oiling assembly 405 to enter the upper surface of the oiling ramp 407. The lubricating oil then flows from the upper surface of the oiling ramp 407 into the interior of the control housing 401, achieving automatic lubrication and vibration recovery. The absorbent cloth 420 of the oiling assembly 405 permeates the lubricating oil in the oiling tank 419 into the absorbent rod 421. The absorbent rod 421 then permeates the lubricating oil onto the surface of the roller body 423. When the oiling hole 422 approaches the absorbent rod 421, the lubricating oil on the absorbent rod 421 drips into the oiling hole 422. As the roller body 423 rotates, the oiling hole 422 transports the lubricating oil to the upper surface of the oiling ramp 407. The oil then flows from the oiling ramp 407 to the control roller 413 and control pulley 414 to achieve lubrication. By adjusting the tightness of the crankshaft disc 416 and the right side of the control housing 401, the rotation angle of the crankshaft disc 416 during each vibration can be controlled, thereby controlling the relationship between the number of vibrations and the amount of lubricating oil. This allows for automatic addition of lubricating oil when the operator forgets to lubricate regularly. After the lubricating oil is applied, the operator needs to manually restore the position of the crankshaft disc 416. The operator can also manually rotate the crankshaft disc 416 to achieve the oiling function. When facing a large impact test, the reinforcement rod 502 can be manually inserted into the reinforcement frame 501 and the support socket 105 to achieve temporary reinforcement.Necessary control components are placed between the main unit housing 403 and the control top cover 404. The interior of the main unit housing 403 is filled with sponge, foam, and air cushions to reduce impact damage to the control components. The liquid reservoir 415 supplies liquid to the liquid storage slider 409; the gas reservoir 417 supplies gas to the gas storage slider 410; and the protective plate 3 is fixedly installed on the left side of the control housing 401.
[0046] This invention is not limited to the specific embodiments described above. Any modifications made by those skilled in the art based on the above concept without creative effort are within the protection scope of this invention.
Claims
1. An explosion-proof valve impact detection device, comprising a support device (1), a hammering device (2), a protective plate (3), a control device (4), and a reinforcement device (5), characterized in that: The bottom of the support device (1) is fixedly installed on the ground; the hammering device (2) is fixedly installed vertically inside the support device (1); the protective plate (3) is fixedly installed on the left side of the control device (4); the control device (4) is fixedly installed on the side of the support device (1); the control device (4) is also fixedly connected to the hammering device (2); the reinforcing device (5) is fixedly installed vertically at the front end of the support device (1); the control device (4) includes a control housing (401), an oiling assembly (405), an oiling roller (406), an oiling ramp (407), a control spring (408), a liquid storage slider (409), and an air storage slider (41). 0) Crank dial (416); Control housing (401) is fixedly installed on the side of support device (1); Oiling assembly (405) is fixedly installed inside control housing (401); Oiling roller (406) is rotatably connected inside control housing (401); Oiling ramp (407) is fixedly installed inside control housing (401); The rear end of control spring (408) is fixedly connected to the front end of liquid storage slider (409) and air storage slider (410); The front end of control spring (408) is fixedly installed inside control housing (401); Liquid storage slider (409) is slidably installed horizontally on control housing (401). Inside; a liquid pump is installed inside the liquid storage slider (409); the gas storage slider (410) is slidably installed inside the control housing (401) in the horizontal direction; an air pump is installed inside the gas storage slider (410); the crank disc (416) is rotatably connected to the right side of the control housing (401); the left end of the crank disc (416) is also fixedly connected to the right end of the oiling roller (406); when the control spring (408) drives the liquid storage slider (409) and the gas storage slider (410) to slide forward by its own elastic force, the liquid storage slider (409) and the gas storage slider (410) will also drive the hammering device (2) to slide forward together, when the hammering device (2) and After the explosion-proof valve is impacted, the vibration will be transmitted to the control housing (401) through the reinforcement device (5) and the support device (1), and then from the control housing (401) to the crank plate (416). At this time, the center of gravity of the crank plate (416) is biased to the upper front. The vibration will cause the center of gravity of the crank plate (416) to rotate forward. At the same time, the crank plate (416) drives the oiling roller (406) to rotate and drives the lubricating oil in the oiling assembly (405) to enter the upper surface of the oiling ramp (407). Then, it flows from the upper surface of the oiling ramp (407) into the interior of the control housing (401) to realize the automatic lubrication function and vibration recycling.
2. The explosion-proof wave valve impact detection device according to claim 1, characterized in that: The control device (4) also includes a pull belt (402), a main unit housing (403), a control top cover (404), a control slide (411), a control support block (412), a control roller (413), a control pulley (414), a liquid storage tank (415), a gas storage tank (417), and a motor (418); the upper end of the pull belt (402) is fixedly installed at the rear end of the control support block (412); the lower end of the pull belt (402) is fixedly installed around the control roller (413); the main unit housing (403) is fixedly installed at the upper end of the control housing (401); the control top cover (404) is fixedly installed at the upper end of the main unit housing (403); the control slide (411) is slidably installed in the horizontal direction inside the control housing (401); the front end of the control slide (411) is also fixedly connected to the rear end of the liquid storage slider (409) and the rear end of the gas storage slider (410); the control The side of the slide (411) is made of transparent material and is marked with scales; the side of the control slide (411) is also equipped with a one-way pressure valve; the control support block (412) is fixedly installed on the upper end of the control slide (411); the control roller (413) is rotatably connected to the inside of the control housing (401); the control pulley (414) is rotatably connected to the inside of the control housing (401); the outer cylindrical surface of the control pulley (414) is also in frictional contact with the lower surface of the pull belt (402); the liquid storage tank (415) is fixedly installed on the right side of the control housing (401); the gas storage tank (417) is fixedly installed on the right side of the control housing (401); the motor (418) is fixedly installed in the control housing (401) in the transverse direction; an electric push rod is provided on the output end of the motor (418); the electric push rod on the output end of the motor (418) is inserted into the inside of the control roller (413).
3. The explosion-proof wave valve impact detection device according to claim 2, characterized in that: The oiling assembly (405) includes an oiling tank (419), an absorbent cloth (420), and an absorbent rod (421); the upper end of the oiling tank (419) is fixedly connected to the lower end of the main unit housing (403); the right side of the oiling tank (419) is also fixedly connected to the inside of the control housing (401); the absorbent cloth (420) is fixedly installed at the front end of the oiling tank (419); the rear end of the absorbent cloth (420) is in contact with the lubricating oil in the oiling tank (419); the front end of the absorbent cloth (420) is in contact with the absorbent rod (421); the absorbent rod (421) is fixedly installed at the front end of the oiling tank (419) in a horizontal direction.
4. The explosion-proof wave valve impact detection device according to claim 3, characterized in that: The oiling roller (406) includes an oiling hole (422) and a roller body (423); the right end of the roller body (423) is rotatably connected to the inside of the control housing (401); the right end of the roller body (423) is also fixedly connected to the output end of the motor (418); the oiling hole (422) is fixedly installed on the side of the roller body (423) in the radial direction.
5. The explosion-proof wave valve impact detection device according to claim 4, characterized in that: The hammering device (2) includes a hammer changing assembly (201), a hammering sleeve (202), a liquid storage sleeve (203), a liquid passage hole (204), a hammering bracket (205), a rigid component (206), a vent hole (207), and a hammering base (208). The hammer changing assembly (201) is slidably installed in the hammering sleeve (202) along the axial direction. The hammering sleeve (202) is fixedly installed at the front end of the liquid storage sleeve (203). The liquid storage sleeve (203) is fixedly installed at the front end of the hammering bracket (205). The liquid passage hole (204) is fixedly installed on the side of the liquid storage sleeve (203). The rigid component (206) is fixedly installed at the rear end of the hammering bracket (205). The vent hole (207) is fixedly installed on the side of the liquid storage sleeve (203). The upper end of the hammering base (208) is fixedly installed at the lower end of the hammering bracket (205).
6. The explosion-proof wave valve impact detection device according to claim 5, characterized in that: The hammer changing assembly (201) includes an impact shaft (209), a limiting cover (210), a hammer changing drum (211), a hammer changing sleeve (212), a locking sleeve (213), a locking shaft (214), a hammer changing base (215), a hammer changing bracket (216), a hammer changing slide bar (217), and a hammer changing hole (218). The impact shaft (209) is placed inside the hammer changing bracket (216). The hammer changing bracket (216) is fixedly installed inside the hammer changing sleeve (212). The limiting cover (210) is fixedly installed at the front end of the hammer changing sleeve (212). The hammer changing drum (211) is rotatably connected to the periphery of the hammer changing sleeve (212). The side of the hammer changing drum (211) The surface is provided with a through hole; the hammer changing sleeve (212) is fixedly installed at the front end of the hammer changing base (215); the hammer changing sleeve (212) is also slidably installed inside the hammering sleeve (202); the side of the hammer changing sleeve (212) is provided with a through hole; the locking sleeve (213) is fixedly installed at the front end of the hammer changing base (215); the locking shaft (214) is slidably installed inside the locking sleeve (213) along the axial direction; the hammer changing base (215) is slidably installed inside the liquid storage sleeve (203); the hammer changing slide rod (217) is fixedly installed inside the locking shaft (214) by a spring; the hammer changing hole (218) is fixedly installed at the rear end of the hammer changing base (215).
7. The explosion-proof wave valve impact detection device according to claim 6, characterized in that: The impact shaft (209) includes an impact hammer head (219), an impact sleeve (220), a first shaft body (221), and a second shaft body (222). The impact hammer head (219) is fixedly installed inside the impact sleeve (220) by fastening bolts. The impact sleeve (220) is fixedly installed at the front end of the first shaft body (221). The outer cylindrical surface of the second shaft body (222) contacts the inner side of the hammer changing bracket (216). The diameter of the second shaft body (222) is larger than that of the first shaft body (221). When the impact shaft (209) is removed from the hammer changing bracket... When the bracket (216) is pushed out, the first shaft (221) and the second shaft (222) will be aligned with the axis of the hammer changing sleeve (212). Then the spring on the hammer changing slide (217) will drive the hammer changing slide (217) and the second shaft (222) to slide forward, so that the first shaft (221) extends out from the limit cover (210). When the first shaft (221) is fully extended, the front end of the second shaft (222) will be stuck by the inner wall of the limit cover (210), thereby changing different types of impact shafts (209).
8. The explosion-proof wave valve impact detection device according to claim 7, characterized in that: The rigid component (206) includes a rigid slider (223), a rigid base (224), and a rigid pipe (225); the rigid slider (223) is slidably installed inside the rigid base (224) along the axial direction; the rigid base (224) is fixedly installed at the rear end of the hammer support (205); the rear end of the rigid base (224) is also provided with a liquid filling hole; the rigid pipe (225) is fixedly installed on the side of the rigid base (224) along the radial direction; the rigid pipe (225) is also connected to a one-way pressure valve on the side of the control slide (411).
9. The explosion-proof wave valve impact detection device according to claim 8, characterized in that: The support device (1) includes a support base (101), a support frame (102), a hammer slide (103), a support mounting base (104), and a support insertion hole (105). The support base (101) is fixedly installed on the ground by bolts. The support frame (102) is fixedly installed on the upper end of the support base (101) by bolts. The hammer slide (103) is slidably installed on the inner side of the support base (101). The upper end of the hammer slide (103) is fixedly connected to the lower end of the hammer base (208). The support mounting base (104) is fixedly installed on the front end of the support base (101). The support insertion hole (105) is fixedly installed on the upper end of the support mounting base (104).
10. The explosion-proof wave valve impact detection device according to claim 9, characterized in that: The reinforcement device (5) includes a reinforcement frame (501) and a reinforcement rod (502); the reinforcement frame (501) is fixedly installed on the upper end of the support mounting base (104) by bolts; the reinforcement rod (502) is slidably installed inside the reinforcement frame (501) in the vertical direction; the reinforcement rod (502) is also inserted into the support socket (105).
Citation Information
Patent Citations
Welding device for explosion door machining
CN218657512U
Plastic impact testing machine
CN222599411U