Ultrasonic atomization tin powder spraying machine
By introducing an air supply unit and a filter unit into the ultrasonic atomizing tin powder spraying machine, the problem of tin powder deformation and adhesion is solved by using low-temperature airflow to cool the tin powder and filter impurities, thereby improving production efficiency and collection convenience.
Patent Information
- Application Number
- CN202511238106.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2025-11-28
AI Technical Summary
Existing ultrasonic atomizing tin powder spraying machines suffer from problems such as tin powder deformation, adhesion, and low production efficiency during the tin powder cooling and collection process, and require external tools to solve these problems.
An ultrasonic atomizing solder powder spraying machine was designed, which includes an air supply unit, a filter unit and a discharge mechanism. It uses low-temperature airflow to cool the solder powder, filter impurities, and ensure smooth discharge of the solder powder, thereby improving the convenience of collection.
By using low-temperature airflow to cool and filter impurities, the tin powder achieves good sphericity, high production efficiency, and convenient collection, thus avoiding tin powder deformation and adhesion and improving production efficiency.
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Figure CN121017557A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal powder manufacturing, in particular to an ultrasonic atomization tin powder spraying machine. BACKGROUND
[0002] Metal powder refers to a group of metal particles with a size of less than one millimeter, including single metal powder, alloy powder and some refractory compound powder with metallic properties, which is the main raw material for powder metallurgy, and tin powder is also a kind of metal powder. The atomization manufacturing method of tin powder usually has gas atomization method, rotating disc centrifugal atomization method and ultrasonic atomization method. The tin powder manufactured by ultrasonic atomization method has the advantages of high purity, low oxygen content, good sphericity and uniform particle size distribution, which can meet the use requirements of some high-performance tin powder. The ultrasonic atomization method uses an ultrasonic power generator to excite an ultrasonic transducer, so that the ultrasonic tool head loaded by the transducer vibrates. The molten tin metal is atomized by ultrasonic vibration, and then the tin metal particles in the form of mist drop are cooled and solidified in the air and fall into the powder collecting cylinder, and the collected tin metal powder is obtained.
[0003] When tin powder is processed by ultrasonic atomization, the tin powder particles need to fly a certain distance in the air to cool down completely before becoming tin powder with uniform particle size. If the tin powder collides with other parts, it will deform and affect the sphericity. If the tin powder is allowed to cool in a free and scattered manner, not only will it increase the difficulty of collecting the tin powder, but also it will affect the production efficiency of the tin powder. Therefore, the ultrasonic wave can only operate at a small power, otherwise the cooling speed of the tin powder will not keep up with the discharging speed, resulting in adhesion between the tin powder, which will reduce the sphericity of the tin powder. Therefore, we propose an ultrasonic atomization tin powder spraying machine.
[0004] We found that the existing ultrasonic atomization tin powder spraying machine on the market can hardly avoid the above-mentioned problems at the same time when in use, and even if it can solve the problem, it needs to be solved by external tools, so it cannot achieve the desired effect. Therefore, we propose an ultrasonic atomization tin powder spraying machine. SUMMARY
[0005] The present application aims to provide an ultrasonic atomization tin powder spraying machine to solve the problems mentioned in the background.
[0006] In order to achieve the above object, the present application provides the following technical scheme: an ultrasonic atomization tin powder spraying machine, comprising a collecting mechanism, the collecting mechanism comprises a collecting barrel, the top of the collecting barrel is provided with a liquid inlet pipe, the outer surface of the liquid inlet pipe is fixedly installed with an ultrasonic generator, the bottom of the ultrasonic generator is fixedly installed with a piezoelectric transducer, the bottom end of the liquid inlet pipe is fixedly connected with a conical atomizing head, the conical atomizing head is located in the inside of the collecting barrel, and the outside of the collecting barrel is provided with a collecting mechanism; The collecting mechanism comprises a blowing unit, the blowing unit is located behind the collecting barrel, and the blowing unit is used for providing wind power required for tin powder collection and cooling. The collecting mechanism further comprises a filtering unit, the filtering unit is located behind the blowing unit, and the filtering unit is used for filtering impurities in the tin powder collection process. The bottom of the collecting barrel is provided with a discharging mechanism, the discharging mechanism is used in cooperation with the collecting mechanism, the discharging mechanism is used for filtering air discharged from the tin powder and smoothly discharging the tin powder collected in the inside of the collecting barrel.
[0007] Preferably, the blowing unit comprises a support plate, the support plate is located behind the collecting barrel, the upper surface of the support plate is fixedly connected with a refrigeration compressor, the air outlet end of the refrigeration compressor is fixedly communicated with a gas guide pipe, one end of the gas guide pipe is fixedly communicated with two annular pipes, the outer surfaces of the two annular pipes are fixedly communicated with six air outlet nozzles, the air outlet ends of the air outlet nozzles are all penetrated through the collecting barrel and extended to the inside of the collecting barrel, and each air outlet nozzle is inclined downward by 35 degrees with the collecting barrel.
[0008] Preferably, the two side surfaces of the support plate are fixedly connected with support frames, and the outer surfaces of the ultrasonic generator and the outer surface of the collecting barrel are fixedly connected with the opposite sides of the two support frames.
[0009] Preferably, the bottom surface of the support plate is fixedly connected with two support legs, and the bottom surfaces of the two support legs are fixedly connected with mounting plates.
[0010] Preferably, the outer surface of the liquid inlet pipe is sleeved with a rubber sealing ring, the outer surface of the rubber sealing ring is fixedly connected with the inner wall of the collecting barrel, and the top end of the liquid inlet pipe is fixedly connected with a connecting flange.
[0011] Preferably, the filtering unit comprises a filter box, the bottom surface of the filter box is fixedly connected with the upper surface of the support plate, the inside of the filter box is respectively clamped with two activated carbon filter plates and two filter cotton plates, and the air inlet end of the refrigeration compressor is penetrated through the filter box and extended above the activated carbon filter plates.
[0012] Preferably, the left side surface of the filter box is fixedly embedded with a baffle, and the left side surface of the baffle is provided with air inlets arranged at equal distances.
[0013] Preferably, the left side of the two active carbon filter plates and the left side of the two filter cotton plates are fixedly connected with a sealing plate, the right side of the sealing plate is in contact with the left side of the filter box, and the left side of the sealing plate is fixedly connected with two handles.
[0014] Preferably, the discharging mechanism comprises a ring-shaped filter cloth, the ring-shaped filter cloth is located below the material collecting cylinder, a material collecting hopper is arranged below the ring-shaped filter cloth, a discharging screw rod is rotatably connected in the material collecting hopper, a rotary motor is fixedly connected to the front surface of the material collecting hopper, the output end of the rotary motor is fixedly connected to one end of the discharging screw rod, and a discharging port is formed in the front part below the material collecting hopper.
[0015] Preferably, six first bolts are arranged above the ring-shaped filter cloth, a mounting disc is fixedly connected to the outer surface of the material collecting cylinder, the bottom end of each first bolt penetrates through the mounting disc and extends into the ring-shaped filter cloth, each first bolt is threadedly connected with the ring-shaped filter cloth, six second bolts are threadedly connected to the bottom end of the ring-shaped filter cloth, the bottom end of each second bolt penetrates through the ring-shaped filter cloth and extends into the material collecting hopper, and each second bolt is threadedly connected with the material collecting hopper.
[0016] Compared with the prior art, the present application has the following advantages: The air supply unit of the material collecting mechanism can generate low-temperature airflow, and the low-temperature airflow vortex is formed in the closed space by using the plurality of downwardly inclined air outlet nozzles, so that the tin powder after atomization can be quickly cooled, the tin powder after atomization is not easy to adhere, the tin powder particles rotate with the low-temperature airflow vortex, the low-temperature airflow vortex is used to limit the scattering area of the tin powder, the difficulty of collecting the tin powder is reduced, the tin powder particles quickly rotate to maintain better sphericity, the cooling efficiency of the tin powder is improved, the convenience of collecting the tin powder is increased, the tin powder is not easy to scatter everywhere, the ultrasonic atomizer can operate at high power, and the production efficiency of the tin powder is greatly increased.
[0017] The filter unit is arranged to filter the air entering the inside of the air supply unit, so that the content of impurities and dust in the air is reduced, the dust and impurities in the air are prevented from contacting the tin powder particles after atomization by the air supply unit, the content of dust and impurities in the tin powder is reduced, the tin powder is not easy to be contaminated by dust during production, the production efficiency of the tin powder is improved, and the production quality of the tin powder can be guaranteed.
[0018] The application can discharge the excess air outward and retain the tin powder by setting the discharging mechanism cooperating with the air supply unit and the filtering unit, so that the tin powder can fall in the designated position without scattering, the tin powder can smoothly fall along with the air provided by the air supply unit after atomization, and is concentratedly fallen in the discharging position, without manually collecting the tin powder by the staff, and the collection convenience of the tin powder is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a whole structure schematic diagram of the application; Figure 2 It is a structure schematic diagram of the aggregate cylinder of the application; Figure 3 It is a structure schematic diagram of the aggregate cylinder of the application; Figure 4 It is a structure schematic diagram of the liquid inlet pipe of the application; Figure 5 It is a structure schematic diagram of the refrigeration compressor of the application; Figure 6 It is a structure schematic diagram of the filtering box of the application; Figure 7 It is a structure schematic diagram of the annular filter cloth of the application; Figure 8 It is a structure schematic diagram of the aggregate hopper of the application.
[0020] In the figure: 1, collecting mechanism; 11, aggregate cylinder; 12, liquid inlet pipe; 13, ultrasonic generator; 14, piezoelectric transducer; 15, conical atomizing head; 16, rubber sealing ring; 17, connecting flange; 2, aggregate mechanism; 21, air supply unit; 2101, support plate; 2102, refrigeration compressor; 2103, air guide pipe; 2104, annular pipe; 2105, air outlet nozzle; 2106, support frame; 2107, support leg; 2108, mounting plate; 22, filtering unit; 2201, filtering box; 2202, activated carbon filter plate; 2203, filter cotton plate; 2204, baffle; 2205, air inlet; 2206, sealing plate; 2207, handle; 3, discharging mechanism; 301, annular filter cloth; 302, aggregate hopper; 303, discharging screw; 304, rotary motor; 305, discharging port; 306, mounting disc; 307, first bolt; 308, second bolt. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the application. Embodiment one
[0022] Please refer to Figures 1-8 The application provides a technical scheme: an ultrasonic atomization tin powder spraying machine, comprising a collecting mechanism 1, the collecting mechanism 1 comprising a material collecting cylinder 11, the top of the material collecting cylinder 11 being provided with a liquid inlet pipe 12, the outer surface of the liquid inlet pipe 12 being fixedly installed with an ultrasonic generator 13, the ultrasonic generator 13 generating a signal of a specific frequency, which can be a sinusoidal signal or a pulse signal, the signal frequency reaching a certain value through the ultrasonic generator 13, the specific frequency being the frequency of a transducer, the ultrasonic frequency commonly used in ultrasonic equipment being 20 KHz, 28 KHz, 40 KHz, 60 KHz, the bottom of the ultrasonic generator 13 being fixedly installed with a piezoelectric transducer 14, the piezoelectric transducer 14 being a device for converting mechanical energy and acoustic energy through the piezoelectric effect of certain single crystal materials and the electrostriction effect of certain polycrystalline materials, the piezoelectric transducer 14 being capable of converting the acoustic energy of the ultrasonic generator 13 into high-frequency vibration mechanical energy, the bottom end of the liquid inlet pipe 12 being fixedly connected with a conical atomizing head 15, the conical atomizing head 15 being located inside the material collecting cylinder 11, the outside of the material collecting cylinder 11 being provided with a material collecting mechanism 2; The outer surface of the liquid inlet pipe 12 is sleeved with a rubber sealing ring 16, the outer surface of the rubber sealing ring 16 being fixedly connected with the inner wall of the material collecting cylinder 11, the top end of the liquid inlet pipe 12 being fixedly connected with a connecting flange 17, the rubber sealing ring 16 being capable of sealing the gap between the liquid inlet pipe 12 and the material collecting cylinder 11, at the same time, the rubber sealing ring 16 not excessively affecting the smooth vibration of the liquid inlet pipe 12 and the conical atomizing head 15 by using the elastic force of the rubber sealing ring 16, thereby ensuring the smooth tin powder atomization work.
[0023] The material collecting mechanism 2 comprises an air supply unit 21, the air supply unit 21 being located behind the material collecting cylinder 11, the air supply unit 21 being used for providing the required air for tin powder collection and cooling.
[0024] As a further limitation of the aggregate mechanism 2 of the application, the air supply unit 21 comprises a support plate 2101 located behind the aggregate cylinder 11, the upper surface of the support plate 2101 is fixedly connected with a refrigeration compressor 2102, the refrigeration compressor 2102 can lift the refrigerant from low pressure to high pressure and make the refrigerant flow continuously, so that the system can continuously discharge internal heat to the environment with higher temperature than the system, at this time the air temperature flowing through the refrigeration compressor 2102 can be reduced, the gas outlet end of the refrigeration compressor 2102 is fixedly communicated with a gas guide pipe 2103, one end of the gas guide pipe 2103 is fixedly communicated with two annular pipes 2104, the outer surfaces of the two annular pipes 2104 are fixedly communicated with six gas outlet nozzles 2105, the gas outlet end of each gas outlet nozzle 2105 penetrates the aggregate cylinder 11 and extends to the inside of the aggregate cylinder 11, each gas outlet nozzle 2105 is inclined downward at an angle of 35 degrees with the aggregate cylinder 11, by setting the aggregate mechanism 2 cooperating with the air supply unit 21, low-temperature airflow can be generated, and by using the inclined downward multiple gas outlet nozzles 2105, low-temperature gas vortex can be formed in the closed space, and then by using the low-temperature gas vortex, the atomized tin powder can be quickly cooled, so that the atomized tin powder is not easy to stick together, and the tin powder particles can rotate with the low-temperature gas vortex, the low-temperature gas vortex is used to limit the flying area of the tin powder, thereby reducing the difficulty of collecting the tin powder, and the tin powder particles can quickly rotate to maintain better sphericity, effectively improving the cooling efficiency of the tin powder and increasing the convenience of collecting the tin powder, so that it is not easy to fly everywhere, and the ultrasonic atomizer can operate at high power, greatly increasing the production efficiency of the tin powder; The two side surfaces of the support plate 2101 are fixedly connected with support frames 2106, the outer surfaces of the ultrasonic generator 13 and the aggregate cylinder 11 are fixedly connected with the opposite sides of the two support frames 2106, the support frames 2106 cooperate with the support plate 2101 to support and fix the positions of the ultrasonic generator 13 and the aggregate cylinder 11, thereby increasing the use stability of the ultrasonic generator 13 and the aggregate cylinder 11; The bottom surface of the support plate 2101 is fixedly connected with two support legs 2107, the bottom surfaces of the two support legs 2107 are fixedly connected with mounting plates 2108, the support legs 2107 can support and fix the position of the support plate 2101, so that the support plate 2101 can maintain a proper height, ensuring the normal work of the facilities on the support plate 2101.
[0025] The specific implementation of the embodiment is: first, the feeding pipeline is connected by the connecting flange 17, so that the liquefied tin metal liquid enters the inside of the liquid inlet pipe 12 through the pipeline, at this time, the ultrasonic generator 13 generates a specific frequency ultrasonic wave and converts it into a vibrating mechanical energy through the piezoelectric transducer 14, so that the conical atomizing head 15 vibrates at a high frequency, and then the liquid tin metal is atomized, when the atomized tin powder can be splashed outwards from the conical atomizing head 15, the refrigeration compressor 2102 compresses and refrigerates the external air, and then sprays it into the inside of the collecting cylinder 11 through the air guide pipe 2103 and the annular pipe 2104 from the air outlet nozzle 2105, by using the characteristics of the plurality of air outlet nozzles 2105 being inclined downward at an angle of 35 degrees, the inclined downward low-temperature gas vortex can be blown out in the inside of the collecting cylinder 11, at this time, the inclined downward low-temperature gas vortex directly contacts the atomized tin powder, by using the low temperature of the gas flow itself, the tin powder can be quickly cooled, so that the tin powder after atomization is not easy to stick together, at the same time, the tin powder particles rotate with the low-temperature gas vortex, and then the gas vortex can be used to limit the scattering area of the tin powder, so that it is limited in the inside of the collecting cylinder 11, and the tin powder has been cooled by the low-temperature gas before contacting the collecting cylinder 11, so that it will not be deformed due to collision with the collecting cylinder 11, at the same time, the tin powder rotates with the vortex, so that the tin powder rolls when it contacts the collecting cylinder 11, so it is more beneficial to the tin powder to maintain good sphericity, so that the production efficiency of the tin powder can be increased by increasing the cooling efficiency and falling speed of the tin powder, the ultrasonic atomizer can be operated at high power, and the tin powder is limited in the inside of the collecting cylinder 11, so it will not scatter outward in a large area, which greatly improves the convenience of collecting the tin powder. Embodiment two
[0026] Please refer to Figures 1-8 The present application provides a technical solution: an ultrasonic atomizing tin powder spraying machine, the present application makes corresponding improvements for the technical problems mentioned in the background art.
[0027] As a further limitation of the collecting mechanism 2 of the present application, the collecting mechanism 2 further comprises a filtering unit 22, the filtering unit 22 is located behind the air supply unit 21, and the filtering unit 22 is used to prevent the tin powder from being contaminated by impurities during the collection process; The filtering unit 22 comprises a filtering box 2201, the bottom surface of the filtering box 2201 is fixedly connected with the upper surface of the supporting plate 2101, the inside of the filtering box 2201 is respectively clamped with two activated carbon filter plates 2202 and two filter cotton plates 2203, the activated carbon filter plate 2202 is a filter plate made of activated carbon as the main material, and can effectively filter and adsorb impurities by using the good adsorption capacity, the filter cotton plate 2203 is air filter cotton made by opening, mixing and carding uniform netting, then hot melting, cooling forming, sheet or roll packaging, and finally drying and shaping, the air inlet end of the refrigeration compressor 2102 penetrates through the filtering box 2201 and extends above the activated carbon filter plate 2202, by arranging the filtering unit 22, the air entering the inside of the air supply unit 21 can be filtered, the content of impurities and dust in the air is reduced, then the dust and impurities in the air are prevented from contacting the atomized tin powder particles with the air supply unit 21, the content of dust and impurities in the tin powder is reduced, the tin powder is not easy to be polluted by dust during production, then the production efficiency of the tin powder is improved, and the production quality of the tin powder can be ensured at the same time. The left side surface of the filtering box 2201 is fixedly embedded with a baffle 2204, the left side surface of the baffle 2204 is provided with air inlets 2205 arranged at equal distances, the baffle 2204 cooperates with the air inlets 2205 to ensure that the external air is smoothly filtered into the filtering box 2201, and to block larger impurities from entering the filtering box 2201, so as to prevent the larger impurities in the outside from blocking the filter cotton plates 2203 in the inside of the filtering box 2201. The left side surfaces of the two activated carbon filter plates 2202 and the left side surfaces of the two filter cotton plates 2203 are fixedly connected with a sealing plate 2206, the right side surface of the sealing plate 2206 is in contact with the left side surface of the filtering box 2201, the left side surface of the sealing plate 2206 is fixedly connected with two handles 2207, the sealing plate 2206 can seal the gap between the activated carbon filter plate 2202, the filter cotton plate 2203 and the filtering box 2201, the activated carbon filter plate 2202 and the filter cotton plate 2203 can be pulled outwards by manually pulling the handles 2207 in cooperation with the sealing plate 2206, and the cleaning and replacement convenience of the activated carbon filter plate 2202 and the filter cotton plate 2203 is improved.
[0028] The specific implementation of the embodiment is that when the refrigeration compressor 2102 works to send air through the air guide pipe 2103, air suction is generated to the outside air, and then the air inside the filter box 2201 is sucked away, at this time, the outside air contacts the filter cotton plate 2203 after being preliminarily filtered through the baffle 2204 and the air inlet 2205, at this time, the two filter cotton plates 2203 can preliminarily adsorb and filter the fine dust in the air through the internal fibers and gaps, and when the air passes through the two filter cotton plates 2203, it contacts the activated carbon filter plate 2202, and the activated carbon filter plate 2202 has strong adsorption, which can further filter and adsorb impurities in the air, so that the air can be fully filtered before entering the refrigeration compressor 2102, preventing the low-temperature gas flow discharged by the refrigeration compressor 2102 from containing a large amount of dust impurities to pollute the tin powder, thereby improving the production efficiency of the tin powder while ensuring the production quality of the tin powder. Embodiment three
[0029] Please refer to Figures 1-8 The present application provides a technical solution: an ultrasonic atomization tin powder spraying machine, which improves the technical problems mentioned in the background art.
[0030] As a further limitation of the aggregate mechanism 2 of the present application, the lower part of the aggregate cylinder 11 is provided with a discharging mechanism 3, which is used in cooperation with the aggregate mechanism 2, and the discharging mechanism 3 is used to filter the air discharged by the tin powder and to smoothly discharge the tin powder collected in the aggregate cylinder 11; The discharging mechanism 3 comprises an annular filter cloth 301, which is located below the aggregate cylinder 11, and a collecting hopper 302 is arranged below the annular filter cloth 301, the back surface of the collecting hopper 302 is fixedly connected with the front surface of the supporting plate 2101, a discharging screw 303 is rotatably connected in the collecting hopper 302, a rotary motor 304 is fixedly connected to the front surface of the collecting hopper 302, the output end of the rotary motor 304 is fixedly connected with one end of the discharging screw 303, and a discharging port 305 is formed in the front lower part of the collecting hopper 302, the discharging mechanism 3 can discharge the excess air outward while retaining the tin powder, so that the tin powder can fall in the designated position without scattering, ensuring that the atomized tin powder can smoothly fall under the wind force provided by the air supply unit 21 and concentrate on the discharging position, without the need for manual collection by workers, further improving the convenience of collecting the tin powder; Six first bolts 307 are arranged above the annular filter cloth 301, the outer surface of the aggregate cylinder 11 is fixedly connected with a mounting disc 306, the bottom end of each first bolt 307 penetrates through the mounting disc 306 and extends to the inside of the annular filter cloth 301, each first bolt 307 is in threaded connection with the annular filter cloth 301, the bottom end of each second bolt 308 is in threaded connection with the aggregate hopper 302, the first bolt 307 cooperates with the mounting disc 306 to connect the upper part of the annular filter cloth 301 with the aggregate cylinder 11, and the second bolt 308 can connect the annular filter cloth 301 with the aggregate hopper 302, so that the installation convenience and firmness of the annular filter cloth 301 are improved.
[0031] The specific implementation of the embodiment is that finally, when the tin powder after the cooling forming is blown out of the aggregate cylinder 11 by the vortex airflow, at this time, the air is discharged outward through the annular filter cloth 301 to balance the air pressure in the aggregate cylinder 11, so that the tin powder is left in the annular filter cloth 301, and the air is discharged outward through the annular filter cloth 301, finally, the tin powder falls into the aggregate hopper 302 below by gravity, at this time, the discharge screw rod 303 is driven to rotate by the rotating motor 304, the characteristics of the discharge screw rod 303 can be used to drive the tin powder to gradually move forward, and finally the tin powder falls out of the discharge port 305 downward, so that the tin powder can fall on the designated position without being scattered everywhere, and the staff does not need to manually collect the tin powder, and the collection convenience of the tin powder is further improved.
[0032] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic atomizing solder powder spraying machine, comprising a collection mechanism (1), characterized in that: The collecting mechanism (1) includes a collecting cylinder (11), with a liquid inlet pipe (12) at the top of the collecting cylinder (11), an ultrasonic generator (13) fixedly installed on the outer surface of the liquid inlet pipe (12), a piezoelectric transducer (14) fixedly installed at the bottom of the ultrasonic generator (13), and a conical atomizing head (15) fixedly connected to the bottom end of the liquid inlet pipe (12). The conical atomizing head (15) is located inside the collecting cylinder (11), and a collecting mechanism (2) is provided outside the collecting cylinder (11). The material collection mechanism (2) includes an air supply unit (21) located behind the material collection cylinder (11), and the air supply unit (21) is used to provide the air force required for the collection and cooling of tin powder; The material collection mechanism (2) also includes a filter unit (22), which is located behind the air supply unit (21) and is used to filter impurities in the tin powder collection process. The material collection cylinder (11) is provided with a discharge mechanism (3) below it. The discharge mechanism (3) works in conjunction with the material collection mechanism (2). The discharge mechanism (3) is used to filter the air discharged from the tin powder and to allow the tin powder collected inside the material collection cylinder (11) to be discharged smoothly.
2. The ultrasonic atomizing tin powder spraying machine according to claim 1, characterized in that: The air supply unit (21) includes a support plate (2101) located behind the collection cylinder (11). A refrigeration compressor (2102) is fixedly connected to the upper surface of the support plate (2101). The air outlet of the refrigeration compressor (2102) is fixedly connected to an air guide pipe (2103). One end of the air guide pipe (2103) is fixedly connected to two annular pipes (2104). Six air outlet nozzles (2105) are fixedly connected to the upper part of the outer surface of the two annular pipes (2104). The air outlet of each air outlet nozzle (2105) passes through the collection cylinder (11) and extends into the interior of the collection cylinder (11). Each air outlet nozzle (2105) is at a downward 35-degree angle to the collection cylinder (11).
3. The ultrasonic atomizing tin powder spraying machine according to claim 2, characterized in that: The support plate (2101) has support frames (2106) fixedly connected to both sides. The outer surface of the ultrasonic generator (13) and the outer surface of the collecting cylinder (11) are fixedly connected to the opposite sides of the two support frames (2106).
4. The ultrasonic atomizing tin powder spraying machine according to claim 2, characterized in that: The bottom surface of the support plate (2101) is fixedly connected to two support legs (2107), and the bottom surface of each support leg (2107) is fixedly connected to an mounting plate (2108).
5. The ultrasonic atomizing tin powder spraying machine according to claim 2, characterized in that: The outer surface of the liquid inlet pipe (12) is fitted with a rubber sealing ring (16), the outer surface of the rubber sealing ring (16) is fixedly connected to the inner wall of the collection cylinder (11), and the top end of the liquid inlet pipe (12) is fixedly connected with a connecting flange (17).
6. The ultrasonic atomizing tin powder spraying machine according to claim 2, characterized in that: The filter unit (22) includes a filter box (2201), the bottom surface of which is fixedly connected to the upper surface of the support plate (2101). Inside the filter box (2201), two activated carbon filter plates (2202) and two filter cotton plates (2203) are respectively clamped. The air inlet of the refrigeration compressor (2102) passes through the filter box (2201) and extends to the top of the activated carbon filter plates (2202).
7. An ultrasonic atomizing tin powder spraying machine according to claim 6, characterized in that: A baffle (2204) is fixedly embedded on the left side of the filter box (2201), and air inlets (2205) are arranged at equal intervals on the left side of the baffle (2204).
8. An ultrasonic atomizing tin powder spraying machine according to claim 6, characterized in that: A sealing plate (2206) is fixedly connected to the left side of the two activated carbon filter plates (2202) and the left side of the two filter cotton plates (2203). The right side of the sealing plate (2206) is in contact with the left side of the filter box (2201). Two handles (2207) are fixedly connected to the left side of the sealing plate (2206).
9. The ultrasonic atomizing tin powder spraying machine according to claim 1, characterized in that: The discharge mechanism (3) includes an annular filter cloth (301), which is located below the collection cylinder (11). A collection hopper (302) is provided below the annular filter cloth (301). A discharge screw (303) is rotatably connected inside the collection hopper (302). A rotary motor (304) is fixedly connected to the front of the collection hopper (302). The output end of the rotary motor (304) is fixedly connected to one end of the discharge screw (303). A discharge port (305) is provided at the front of the lower part of the collection hopper (302).
10. An ultrasonic atomizing tin powder spraying machine according to claim 9, characterized in that: Six first bolts (307) are provided above the annular filter cloth (301). An installation plate (306) is fixedly connected to the outer surface of the collecting cylinder (11). The bottom end of each first bolt (307) passes through the installation plate (306) and extends into the interior of the annular filter cloth (301). Each first bolt (307) is threadedly connected to the annular filter cloth (301). Six second bolts (308) are threadedly connected to the bottom end of the annular filter cloth (301). The bottom end of each second bolt (308) passes through the annular filter cloth (301) and extends into the interior of the collecting hopper (302). Each second bolt (308) is threadedly connected to the collecting hopper (302).
