Cutting device for light steel keel production

Abstract

The invention relates to the technical field of light steel keel cutting, and provides a cutting device for light steel keel production, the cutting device is used for cutting a light steel keel into sections, a bearing platform and a rotating clamp, and the rotating clamp is rotationally arranged on the bearing platform and used for clamping the end of the light steel keel to be cut; one end of the supporting rod is arranged in the rotating clamp, the other end of the supporting rod extends to the outer side of the rotating clamp, and the peripheral wall of the supporting rod is attached to the inner wall of the light steel keel and used for being lapped with the light steel keel to be cut. The sliding seat is arranged on the bearing platform in a sliding mode, the sliding seat is provided with a horizontally-through containing space allowing the light steel joist to enter, and a plurality of cutting-up cutters are arranged on the inner circumference of the containing space and used for abutting against the outer circumferential wall of the light steel joist; the rotary clamp can drive the light steel keel to rotate so that the light steel keel can be cut through the cutting knife. The technical problem that in the prior art, after the light steel joist is cut, burrs and deformation can appear on the cut portion of the light steel joist is solved.

Description

Technical Field

[0001] This invention relates to the field of light steel keel cutting technology, specifically to a cutting device for light steel keel production. Background Technology

[0002] Light steel keel is widely used in the construction of ceilings, partition walls, and other structures due to its advantages such as light weight, high strength, and convenient installation. During the production process, long strips of light steel keel need to be cut into segments of specific lengths according to actual construction requirements.

[0003] Currently, light steel keel cutting mostly adopts two traditional methods: one is keel guillotine cutting, which cuts the light steel keel through the instantaneous impact force of the guillotine. However, since light steel keels are mostly thin-walled metal profiles, the squeezing cutting of the guillotine easily causes obvious plastic deformation of the keel cut surface, and irregular burrs are easily formed at the edge of the cut surface. Burrs not only affect the appearance quality, but may also scratch construction workers during subsequent installation. At the same time, the deformed cut surface will cause gaps when splicing the keel, reducing the overall structural integrity. The second method is cutting saw cutting, which achieves cutting by contacting the light steel keel with a high-speed rotating saw blade. However, the high-speed friction between the saw blade and the keel cutting part generates a lot of heat. The heat can easily cause thermal deformation of the metal material in the cutting area of ​​the light steel keel, resulting in a decrease in the local structural strength of the keel. In addition, saw blade cutting is also prone to producing fine metal burrs on the cut surface, which requires an additional grinding process to remove the burrs, which increases production time and production costs.

[0004] As the precision requirements of prefabricated buildings continue to increase, the burrs and deformation problems of traditional cutting methods can no longer meet the production needs of high-quality light steel keels. There is an urgent need for a new cutting method to effectively avoid burrs and deformation problems after cutting light steel keels. Summary of the Invention

[0005] To overcome the above-mentioned defects, embodiments of the present invention provide a cutting device for the production of light steel keel, which solves the technical problem that burrs and deformation will appear at the cut part of the light steel keel after cutting in the prior art.

[0006] According to one aspect, at least one embodiment of the present invention provides a cutting device for producing light steel keel, used for cutting light steel keel into segments, comprising: Platform; A rotating clamp is rotatably mounted on the support platform and is used to clamp the end of the light steel keel to be cut; A support rod, one end of which is set inside the rotating clamp and the other end extends to the outside of the rotating clamp. The outer peripheral wall of the support rod is in contact with the inner wall of the light steel keel and is used to support the light steel keel to be cut. A sliding seat is slidably disposed on the bearing platform. The sliding seat can move closer to or further away from the rotating clamp. The sliding seat has a horizontally penetrating accommodating space for the light steel keel to enter. Several slicing blades are arranged on the inner periphery of the accommodating space. The slicing blades are used to press against the outer peripheral wall of the light steel keel. The rotating clamp can drive the light steel keel to rotate so as to cut the light steel keel with the help of the slicing blades.

[0007] Optionally, the support rod has a concave section and a support section. The concave section is located at the end of the support section away from the rotating clamp. The support section is used to support the light steel keel. The concave section is recessed into the peripheral wall of the support section to reserve cutting space for the slicing blade so that the blade of the slicing blade can penetrate the side wall of the light steel keel.

[0008] Optionally, the sliding seat is provided with an insert block on the side away from the rotating clamp. The insert block has a slot with an opening facing the receiving space. After the sliding seat moves toward the rotating clamp, the end of the concave section can be inserted into the slot, and the light steel keel on the concave section is sleeved on the outer periphery of the insert block.

[0009] Optionally, the insert has a first guide slope provided near the edge of the slot opening, the first guide slope being used to guide the end of the concave section into the slot, and the insert also has a second guide slope near the outer peripheral edge, the second guide slope being used to guide the light steel keel to slide onto the outer peripheral wall of the insert.

[0010] Optionally, two discs are rotatably mounted on the sliding seat. Each disc has a through hole in its center, which communicates with the receiving space. The through hole is used for the passage of the light steel keel and the support rod. Several pressing members are provided on the discs, which are used to press against the outer wall of the light steel keel entering the through hole. The discs can rotate synchronously with the rotating fixture by means of the pressing action of the pressing members and the light steel keel.

[0011] Optionally, a plurality of telescopic members are provided on the peripheral wall of the sliding seat. The movable end of the telescopic member extends into the accommodating space and corresponds one-to-one with the slicing blade. The telescopic member is used to make the slicing blade press against the outer peripheral wall of the light steel keel.

[0012] Optional, also includes: The track seat is mounted on the support platform; The mounting base is slidably mounted on the track seat, and the rotating clamp is rotatably mounted on the mounting base. The track seat has a recessed groove, and the bottom of the mounting base has two sets of wheels. When the mounting base drives the concave section to disengage from the slicing blade, one set of wheels of the mounting base slides into the recessed groove. The mounting base can use the other set of wheels as an axis to drive the support rod to tilt upward, so as to break off the uncut part of the light steel keel from the slicing position.

[0013] Optionally, a fixing plate is provided on the side of the track seat away from the mounting seat, and a hydraulic rod is provided on the fixing plate. The movable end of the hydraulic rod is hinged to a connecting rod, and the end of the connecting rod away from the hydraulic rod is hinged to the mounting seat. The hydraulic rod is used to push and pull the mounting seat so that the mounting seat enters or slides out of the recessed groove.

[0014] Optionally, the track seat is further provided with a filling block, which is used to fill the recessed groove. The filling block is located behind the recessed groove, and the top surface of the track seat is a plane.

[0015] Optionally, the support platform is provided with a toothed guide rail, and the bottom of the sliding seat is rotatably provided with a drive gear, which meshes with the toothed guide rail to make the sliding seat slide along the support platform.

[0016] The beneficial effects of this invention are as follows: In this invention, when cutting a whole light steel keel, the light steel keel to be cut is first placed on the support rod, so that the light steel keel is fastened to the support rod. Then, the end of the light steel keel away from the rotating clamp is aligned with the end of the support rod, and the other end of the light steel keel is placed into the rotating clamp, which clamps and fixes it. Then, the support rod drives the light steel keel to be cut to gradually enter the receiving space of the sliding seat. When the light steel keel reaches the designated position, the slicing blade is adjusted to move radially, so that the slicing blade presses against the outer peripheral wall of the light steel keel. Then, the rotating clamp is driven to rotate, and the rotating clamp drives the light steel keel held to rotate synchronously. The rotating light steel keel and the slicing blade in the pressing state cooperate with each other, and the slicing blade gradually cuts the light steel keel along the circumference, completing the preliminary cutting operation.

[0017] Compared to traditional keel cutting, which easily leads to plastic deformation and irregular burrs on the cross-section, and cutting saws, which easily cause thermal deformation, reduce keel strength, and require additional grinding to remove burrs, this device uses a slicing blade to cut along the circumference of the light steel keel. This eliminates the need for compression or high-speed friction, preventing plastic deformation of the cut surface and avoiding irregular burrs. This prevents injuries to construction workers during subsequent installation and ensures seamless keel splicing, improving structural integrity. Furthermore, the slicing process generates no significant heat, preventing thermal deformation of the metal material in the cut area and ensuring that the local structural strength of the keel remains unaffected. This eliminates the need for additional grinding, reducing production time and costs. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of the present invention and these drawings without any creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of the cutting device in one embodiment of the present invention; Figure 2 for Figure 1 A magnified view of a portion at point A in the embodiment; Figure 3 for Figure 1 A magnified view of a portion of point B in the embodiment; Figure 4 for Figure 1 The front view of the cutting device as a whole in the embodiment; Figure 5 for Figure 1 A schematic diagram of the structure of the disk, insert block and dicing blade in the embodiment; Figure 6 for Figure 1 A schematic diagram of the structure of the third hydraulic push rod in the embodiment; Figure 7 for Figure 1 The embodiment shows a schematic diagram of the drive gear and toothed guide rail.

[0020] In the diagram: 1. Bearing platform, 2. Rotating clamp, 3. Support rod, 301. Support section, 302. Concave section, 4. Sliding seat, 5. Slicing blade, 6. Insert block, 601. Slot, 7. Disc, 8. Pressing component, 9. Telescopic component, 10. Track seat, 11. Mounting seat, 1001. Recessed groove, 12. Fixing plate, 13. Hydraulic rod, 14. Connecting rod, 15. Filling block, 16. Toothed guide rail, 17. Drive gear, 18. First hydraulic push rod, 19. Second hydraulic push rod, 20. Third hydraulic push rod. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it.

[0022] To keep the drawings concise, each drawing only schematically shows the parts relevant to the invention; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0023] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0024] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0025] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0026] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0027] like Figures 1-7 The diagram illustrates a cutting device for producing light steel keel according to an embodiment of the present invention. The device is used to cut light steel keel into segments. The cutting device includes a support platform 1, a rotating clamp 2, a support rod 3, a sliding seat 4, and a slicing blade 5. Specifically, the rotating clamp 2 is rotatably mounted on the support platform 1. The rotating clamp 2 includes a C-shaped frame, a first hydraulic push rod 18, and a second hydraulic push rod 19 mounted on the frame. The first hydraulic push rod 18 is used to push the second hydraulic push rod 19 laterally. The movable end of the second hydraulic push rod 19 is used to press the light steel keel. One end of the support rod 3 is located inside the rotating clamp 2, and the other end extends to the outside of the rotating clamp 2. The outer peripheral wall of the support rod 3 can fit against the inner wall of the light steel keel, serving to support and receive the light steel keel to be cut. When the light steel keel is placed on the support rod 3, the rotating clamp 2 is used to clamp the light steel keel to be cut. The sliding seat 4 is located on one side of the mounting base 11, and is arranged opposite to the mounting base 11. The sliding seat 4 has an internal receiving space, into which the support rod 3 can enter. Several slicing blades 5 are arranged circumferentially on the inner wall of the sliding seat 4, and the slicing blades 5 can press against the outer peripheral wall of the light steel keel that enters the receiving space. Specifically, after the support rod 3 drives the light steel keel to be cut into the receiving space, the slicing blades 5 press against the outer peripheral wall of the light steel keel to be cut. The light steel keel can rotate under the action of the clamp. The rotating light steel keel cooperates with the pressing slicing blades 5, so that the slicing blades 5 cut the light steel keel along the peripheral wall of the light steel keel.

[0028] In the above scheme, when cutting a whole light steel keel, firstly, the light steel keel to be cut is placed on the support rod 3, so that the light steel keel is fastened to the support rod 3. Then, the end of the light steel keel away from the rotating clamp 2 is aligned with the end of the support rod 3, and the other end of the light steel keel is placed into the rotating clamp 2, and clamped and fixed by the rotating clamp 2. Then, the support rod 3 drives the light steel keel to be cut to gradually enter the receiving space of the sliding seat 4. When the light steel keel reaches the designated position, the slicing blade 5 is adjusted to move radially, so that the slicing blade 5 presses against the outer peripheral wall of the light steel keel. Then, the rotating clamp 2 is driven to rotate, and the rotating clamp 2 drives the clamped light steel keel to rotate synchronously. The rotating light steel keel and the slicing blade 5 in the pressing state cooperate with each other, and the slicing blade 5 gradually cuts the light steel keel along the circumference of the light steel keel, completing the preliminary cutting operation.

[0029] Compared to traditional keel cutting, which easily leads to plastic deformation of the cross-section and irregular burrs, and cutting saws, which easily cause thermal deformation, reduce keel strength, and require additional grinding to remove burrs, this device uses a slicing blade 5 to slice along the circumference of the light steel keel. Without squeezing or high-speed friction, it does not cause plastic deformation of the cut surface of the light steel keel, nor does it form irregular burrs, avoiding scratches to construction workers during subsequent installation. At the same time, it ensures seamless splicing of the keel and improves the overall structural integrity. Moreover, the slicing process does not generate a lot of heat, so it will not cause thermal deformation of the metal material in the cut area of ​​the light steel keel, ensuring that the local structural strength of the keel is not affected. There is no need to add an additional grinding process, reducing production time and production costs.

[0030] Furthermore, the support rod 3 has a concave section 302 and a support section 301. The concave section 302 is located at the end of the support section 301 away from the rotating clamp 2. The support section 301 is used to support the light steel keel, and the concave section 302 is used to reserve cutting space for the slicing blade 5 so that the blade of the slicing blade 5 can penetrate the side wall of the light steel keel. Alternatively, the concave section 302 can slide into the support section 301, and the extension and retraction of the concave section 302 can be controlled by the third hydraulic push rod 20 to adjust the extension length of the concave section 302.

[0031] For example, such as Figure 4 As shown, in the above scheme, the light steel keel to be cut is fitted onto the support rod 3, so that the inner wall of the light steel keel fits against the support section 301 of the support rod 3, and the support section 301 provides support and fixation for the light steel keel; the light steel keel enters the receiving space of the sliding seat 4, and the slicing blade 5 presses against the outer peripheral wall of the light steel keel; when the light steel keel rotates and cooperates with the slicing blade 5 to slice, since the support rod 3 has a concave section 302, the slicing blade 5 will not be blocked by the support rod 3 during the slicing process, and the blade can smoothly penetrate the side wall of the light steel keel to complete the full circumferential slicing of the light steel keel.

[0032] The concave section 302 of the support rod 3 provides ample cutting space for the slicing blade 5, effectively preventing the slicing blade 5 from being unable to penetrate the side wall of the light steel keel due to obstruction by the support rod 3. This ensures that the slicing blade 5 can completely cut the circumferential side wall of the light steel keel, reducing the difficulty of subsequent breaking operations. At the same time, the stable support of the support section 301 for the light steel keel can prevent the light steel keel from shifting during the slicing process, further ensuring the flatness of the cut surface and eliminating burrs and deformation problems.

[0033] Furthermore, a sliding seat 4 is provided with an insert 6 on the side away from the rotating clamp 2. The insert 6 has a slot 601, the opening of which faces the receiving space. After the sliding seat 4 moves towards the rotating clamp 2, the end of the concave section 302 can be inserted into the slot 601, so that the inner wall of the light steel keel on the concave section 302 abuts against the outer wall of the insert 6. The outer edge of each corner of the insert 6 includes two parts: a first guide slope extending upward for guiding the light steel keel, and a second guide slope extending inward into the slot 601 for guiding the light steel keel. The two guide slopes are an integral structure. The first guide slope and the second guide slope are used to guide the end face of the concave section 302 into the slot 601 and to guide the light steel keel to slide onto the outer peripheral wall of the insert 6, respectively.

[0034] The cross-sectional shape of the insert 6 is the same as that of the support section 301, and the opening shape of the slot 601 is the same as that of the concave section 302. It can be understood that, because the light steel keel itself has a certain rigidity, when the support rod 3 carries the light steel keel and inserts into the insert 6, the concave section 302 of the support rod 3 can be inserted into the slot 601 under the action of the first guide slope, while the light steel keel is inserted into the outer peripheral wall of the insert 6 under the action of the second guide slope.

[0035] like Figure 1 As shown, a disc 7 is provided on both ends of the sliding seat 4. A through hole is provided in the middle of the disc 7, which is connected to the receiving space of the sliding seat 4. The light steel keel can enter the receiving space through the through hole. Several pressing parts 8 are provided on the disc 7. The pressing parts 8 are used to press against the outside of the light steel keel. The disc 7 can rotate synchronously with the rotating clamp 2 with the pressing action of the pressing parts 8 and the light steel keel.

[0036] In the above scheme, the light steel keel passes sequentially through the through hole of the disc 7 near the rotating clamp 2, the receiving space of the sliding seat 4, and the through hole of the disc 7 away from the rotating clamp 2. After the light steel keel is inserted into the insert block 6, the pressing member 8 abuts against the outer wall of the light steel keel. The main function of the pressing member 8 is that when the support rod 3 rotates, it can drive the disc 7 to rotate synchronously under the action of the pressing member 8. The pressing member 8 consists of an adjusting seat and a pressing roller. The adjusting seat is set on the disc 7 and can adjust its position and angle. The pressing roller is rotatably set on the movable end of the adjusting seat. Under the drive of the adjusting seat, the pressing roller can contact the outer wall of the light steel keel.

[0037] In the above scheme, according to the specifications of the light steel keel, the position and angle of the adjusting seat on the disc 7 are adjusted so that the pressure roller at the movable end of the adjusting seat is aligned with the outer wall of the light steel keel; then the adjusting seat is operated to push the pressure roller to move radially until the pressure roller contacts the outer wall of the light steel keel; when the light steel keel moves under the drive of the rotating clamp 2, the pressure roller rotates under the action of friction, always maintaining the pressure state on the light steel keel, and completing the slicing operation in conjunction with the hydraulic telescopic component 9 and the slicing blade 5.

[0038] For example, such as Figure 5 As shown, the mounting base 11 is equipped with several telescopic components 9. The movable ends of the telescopic components 9 extend into the receiving space of the sliding base 4, and each telescopic component 9 corresponds to a dicing blade 5. The telescopic components 9 can push the dicing blade 5 against the outer peripheral wall of the light steel keel through their own telescopic movement. The dicing blade 5 is arc-shaped to facilitate cutting the light steel keel. It can be understood that because the cross-section of the light steel keel is rectangular, the telescopic components 9 are dynamically telescopic according to the cutting needs. For example, the telescopic components 9 can be electric push rods or hydraulic rods 13, which are controlled in real time by a controller. Alternatively, spring rods can be used, that is, the spring rods apply a force to the dicing blade 5 to press against the light steel keel. When spring rods are used, and there is no light steel keel in the receiving space, the spring rods will move closer together, hindering the support rod 3 and the light steel keel from entering the receiving space. Therefore, when using spring rods, it is necessary to manually release and pull back the spring rods to reset them.

[0039] In the above scheme, during the cutting process, the support rod 3 drives the light steel keel to rotate, and the slicing blade 5 slices along the circumference of the light steel keel so that the slicing blade 5 slices the light steel keel with appropriate pressure. The telescopic component 9 controls the clamping force of the slicing blade 5 against the light steel keel, which can be flexibly adjusted according to different specifications of light steel keels to avoid incomplete slicing due to insufficient clamping force or local deformation of the light steel keel due to excessive force. The hydraulic drive method is stable and reliable, which can ensure that the clamping force of each slicing blade 5 is uniform and consistent, so that the circumferential slicing depth of the light steel keel is the same, the cutting surface is flat, and the cutting quality is further improved. At the same time, it expands the applicability of the device to different types of light steel keels.

[0040] For example, such as Figure 6As shown, a track seat 10 is provided on the support platform 1, and a sliding seat 4 is slidably disposed on the side of the support platform 1 away from the track seat 10. The track seat 10 has a recessed groove 1001, which is a semi-circular groove. The track seat 10 is disposed on the support platform 1, and the mounting seat 11 is slidably disposed on the track seat 10. The bottom of the mounting seat 11 has two sets of wheels. When the mounting seat 11 drives the concave section 302 to disengage from the cutting blade 5, one set of wheels of the mounting seat 11 slides into the recessed groove 1001. The mounting seat 11 can then use the other set of wheels as an axle to drive the support rod 3 upwards, thereby breaking off the uncut portion of the light steel keel from the cutting position.

[0041] In the above scheme, after the circumferential cutting of the light steel keel is completed, the mounting base 11 is pushed to slide backward along the track base 10. At this time, due to the insertion of the light steel keel and the insert block 6, the section of the light steel keel that is cut and inserted into the insert block 6 will not move, while the other section of the light steel keel still has some parts that have not been cut. Then the rotating clamp 2 releases the end of the light steel keel that is clamped, and then the support rod 3 moves backward with the rotating clamp 2. It should be noted that because the rotating clamp 2 will clamp an extra section of light steel keel when clamping, even if the support rod 3 moves backward, the rotating clamp 2 can still clamp the end of the light steel keel again. When the mounting base 11 moves backward, a set of wheels of the mounting base 11 will enter the recessed groove 1001. The mounting base 11 can drive the support rod 3 to tilt upward with the other set of wheels as the axle. Since the rotating clamp 2 and the support rod 3 are both set on the mounting base 11, when the mounting base 11 tilts upward, the support rod 3 will also tilt upward. At this time, the support rod 3 will drive the light steel keel located on the support rod 3 to tilt upward quickly. The part that has not been cut will be easily broken off. The uneven surface caused by repeated cutting is reduced by the above method.

[0042] Therefore, by adding a bearing platform 1, a track seat 10, and a recessed groove 1001, the uncut parts of the light steel keel can be broken without relying on additional cutting tools, avoiding the burrs and deformation problems that may be caused by secondary cutting; and the breaking process is achieved by the sliding of the mounting seat 11 and the lifting of the support rod 3, with uniform force, which will not cause new plastic deformation or burrs on the cross-section of the light steel keel, further ensuring the cutting quality; at the same time, the cutting process is simplified, eliminating the need for manual breaking and improving cutting efficiency.

[0043] For example, such as Figure 6 As shown, a fixing plate 12 is provided at the end of the track seat 10 away from the mounting seat 11. A hydraulic rod 13 is mounted on the fixing plate 12. A connecting rod 14 is hinged to the movable end of the hydraulic rod 13. The end of the connecting rod 14 away from the hydraulic rod 13 is hinged to the mounting seat 11. The hydraulic rod 13 can push and pull the mounting seat 11 through telescopic movement, causing the mounting seat 11 to enter or slide out of the recessed groove 1001 on the track seat 10.

[0044] In the above scheme, after the circumferential cutting of the light steel keel is completed, the hydraulic rod 13 on the fixed plate 12 is activated. The movable end of the hydraulic rod 13 retracts and pulls the mounting seat 11 along the track seat 10 towards the recessed groove 1001 through the hinged connecting rod 14. When one end of the mounting seat 11 slides into the recessed groove 1001, the mounting seat 11 gradually tilts upward under the action of the recessed groove 1001, driving the support rod 3 to tilt upward synchronously. The support rod 3 applies an upward force to the part of the light steel keel that has not been cut, breaking that part. After the cutting is completed, the movable end of the hydraulic rod 13 extends and pushes the mounting seat 11 along the track seat 10 out of the recessed groove 1001 through the connecting rod 14, returning to the initial position, ready for the next cutting operation.

[0045] The hydraulic rod 13 and connecting rod 14 work together to drive the mounting base 11 to slide and tilt, replacing manual operation and automating the breaking process, thus reducing the intensity of manual labor. The hydraulic drive method provides controllable force and smooth operation, and can precisely control the sliding speed and tilting angle of the mounting base 11, so that the uncut parts of the light steel keel are subjected to uniform force, avoiding the problem of cross-sectional deformation due to excessive force or failure to break smoothly due to insufficient force. At the same time, the automated operation improves cutting efficiency, ensures consistent breaking results each time, and improves the product qualification rate.

[0046] For example, such as Figure 1 As shown, a filler block 15 is also provided on the track seat 10. The shape of the filler block 15 matches the recessed groove 1001 on the track seat 10, and is used to fill the recessed groove 1001. When the filler block 15 is placed in the recessed groove 1001, the top surface of the track seat 10 forms a plane. It should be noted that the filler block 15 is also arc-shaped. The filler block 15 and the recessed groove 1001 are adapted to each other. An electric push rod is provided on the filler block 15. The electric push rod can pull the filler block 15 outward so that the filler block 15 can be removed from the recessed groove 1001.

[0047] In the above scheme, when performing the light steel keel cutting operation and without using the recessed groove 1001 for breaking, the filler block 15 is placed into the recessed groove 1001 of the track seat 10 to keep the top surface of the track seat 10 flat; at this time, the mounting seat 11 can slide freely along the flat top surface of the track seat 10 to adjust to a suitable cutting position; when the cutting is completed and the light steel keel needs to be broken, the filler block 15 is removed from the recessed groove 1001, and the mounting seat 11 is pushed to slide into the recessed groove 1001 to complete the breaking operation; after the breaking is completed, the filler block 15 is placed into the recessed groove 1001 again to restore the top surface of the track seat 10 to flatness, which facilitates the repositioning of the mounting seat 11 and subsequent operations.

[0048] The filler block 15 keeps the top surface of the track seat 10 flat when it is not broken, preventing the mounting seat 11 from getting stuck or shifting due to the presence of the recessed groove 1001 during the sliding process. This ensures smooth sliding of the mounting seat 11, reduces component wear, and extends the service life of the equipment. At the same time, the filler block 15 is easy to disassemble and install, does not affect the normal use of the recessed groove 1001, and balances the stability of the mounting seat 11 during the slicing operation with the convenience of the breaking operation, thereby improving the overall performance of the equipment.

[0049] For example, such as Figure 6 As shown, the rotary clamp 2 has a rotary driver, which is mounted on the mounting base 11. The movable end of the rotary driver is fixedly connected to the rotary clamp 2, and the rotary driver can drive the rotary clamp 2 to rotate around its own axis.

[0050] In the above scheme, the end of the light steel keel to be cut is placed in the rotating clamp 2 and clamped and fixed by the rotating clamp 2; then the rotating driver on the mounting base 11 is started, the movable end of the rotating driver drives the rotating clamp 2 to rotate, and the rotating clamp 2 in turn drives the light steel keel being held to rotate synchronously; while the light steel keel is rotating, the slicing blade 5 in the sliding seat 4 is adjusted so that it presses against the outer peripheral wall of the light steel keel, and the slicing blade 5 gradually slices the light steel keel along the circumference of the light steel keel until the slicing operation is completed; according to the cutting requirements, the rotation speed of the clamp and the light steel keel can be controlled by adjusting the output speed of the rotating driver.

[0051] The rotary driver provides a stable power source for the rotary fixture 2, replacing manual rotation or other unstable driving methods. It can control the rotation speed and angle of the rotary fixture 2 and the light steel keel, ensuring that the cutting depth of the scriber 5 along the circumference of the light steel keel is uniform and consistent, avoiding problems such as uneven cut surfaces and burrs caused by unstable rotation speed. At the same time, the driving torque of the rotary driver is controllable, which can adapt to the rotation requirements of light steel keels of different specifications, improve the automation level and cutting accuracy of the device, and reduce human operation errors.

[0052] For example, such as Figure 7 As shown, a toothed guide rail 16 is provided on the bearing platform 1, and a drive gear 17 is rotatably provided at the bottom of the sliding seat 4. The drive gear 17 meshes with the toothed guide rail 16. By rotating the drive gear 17, the sliding seat 4 can be driven to slide along the toothed guide rail 16 of the bearing platform 1.

[0053] In the above scheme, according to the preset length of the light steel keel to be cut, the drive device at the bottom of the sliding seat 4 is activated, which drives the drive gear 17 to rotate. Since the drive gear 17 meshes with the toothed guide rail 16 on the bearing platform 1, the rotation of the drive gear 17 will drive the sliding seat 4 to move along the toothed guide rail 16. By controlling the rotation direction and number of rotations of the drive gear 17, the position of the sliding seat 4 on the bearing platform 1 is adjusted so that the slicing blade 5 in the sliding seat 4 is aligned with the preset cutting position of the light steel keel. After the position is adjusted, the rotation of the drive gear 17 is stopped, the position of the sliding seat 4 is fixed, and then the light steel keel slicing operation is carried out.

[0054] The meshing transmission between the toothed guide rail 16 and the drive gear 17 features high transmission accuracy and good stability. It can precisely control the movement distance and position of the sliding seat 4, ensuring that the dicing blade 5 can accurately align with the preset cutting position of the light steel keel, avoiding inaccurate cutting length due to position deviation, and improving product dimensional accuracy. At the same time, the meshing transmission is not prone to slippage, ensuring that the sliding seat 4 moves smoothly and reliably during the movement, reducing the impact of sliding seat 4 shaking on the dicing quality. Furthermore, the position of the sliding seat 4 can be precisely adjusted by controlling the rotation speed of the drive gear 17, adapting to the cutting needs of light steel keels of different lengths and enhancing the versatility of the device.

[0055] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A cutting device for producing light steel keel, used to cut light steel keel into segments, characterized in that, Include: Bearing platform (1); Rotary clamp (2), rotationally arranged on the bearing platform (1), for clamping the end of the light steel keel to be cut; Supporting rod (3), one end of which is arranged in the rotary clamp (2), the other end of which extends to the outside of the rotary clamp (2), the outer wall of the supporting rod (3) is matched with the inner wall of the light steel keel, and the supporting rod (3) is used for lapping the light steel keel to be cut; Sliding seat (4), slidingly arranged on the bearing platform (1), the sliding seat (4) can be close to or away from the rotary clamp (2), the sliding seat (4) has a containing space through which the light steel keel enters, a plurality of cutting knives (5) are arranged on the inner wall of the containing space, and the cutting knives (5) are used for pressing on the outer wall of the light steel keel; the rotary clamp (2) can drive the light steel keel to rotate, so as to cut the light steel keel by means of the cutting knife (5).

2. The cutting device for light steel keel production according to claim 1, characterized in that, The supporting rod (3) has an inner recess segment (302) and a supporting segment (301), the inner recess segment (302) is located at one end of the supporting segment (301) away from the rotary clamp (2), the supporting segment (301) is used for supporting the light steel keel, and the inner recess segment (302) is recessed on the peripheral wall of the supporting segment (301), so as to reserve a cutting space for the cutting knife (5), so that the cutting edge of the cutting knife (5) penetrates the side wall of the light steel keel.

3. The cutting device for light steel keel production according to claim 2, characterized in that, The sliding seat (4) is provided with an insertion block (6) away from the rotary clamp (2), the insertion block (6) has an insertion slot (601) with an opening facing the containing space, after the sliding seat (4) moves towards the rotary clamp (2), the end of the inner recess segment (302) can be inserted into the insertion slot (601), and the light steel keel on the inner recess segment (302) is sleeved on the outer periphery of the insertion block (6).

4. The cutting device for light steel keel production according to claim 3, characterized in that, The insertion block (6) has a first guide slope arranged close to the opening edge of the insertion slot (601), the first guide slope is used for guiding the end of the inner recess segment (302) into the insertion slot (601), and the insertion block (6) also has a second guide slope close to the outer periphery edge, the second guide slope is used for guiding the light steel keel to slide to the outer peripheral wall of the insertion block (6).

5. The cutting device for light steel keel production according to claim 1, characterized in that, Two discs (7) are rotationally arranged on the sliding seat (4), through holes are formed in the middle of the discs (7), the through holes are communicated with the containing space, the through holes are used for passing through the light steel keel and the supporting rod (3), a plurality of pressing pieces (8) are arranged on the disc (7), the pressing pieces (8) are used for pressing the outer wall of the light steel keel entering the through hole; the disc (7) can rotate synchronously with the rotary clamp (2) by means of the pressing action of the pressing piece (8) and the light steel keel.

6. The cutting device for light steel keel production according to claim 1, characterized in that, A plurality of telescopic pieces (9) are arranged on the peripheral wall of the sliding seat (4), the movable end of the telescopic piece (9) extends into the containing space and corresponds to the cutting knife (5), and the telescopic piece (9) is used for pressing the cutting knife (5) against the outer peripheral wall of the light steel keel.

7. The cutting device for light steel keel production according to claim 2, characterized in that, Also include: Rail seat (10), arranged on the bearing platform (1); The mounting seat (11) is slidingly arranged on the track seat (10), the rotating clamp (2) is rotationally arranged on the mounting seat (11), the track seat (10) is provided with a recessed groove (1001), and the bottom of the mounting seat (11) is provided with two groups of wheels; after the mounting seat (11) drives the inner recessed section (302) to be separated from the cutting knife (5), one group of wheels of the mounting seat (11) slides into the recessed groove (1001), and the mounting seat (11) can drive the support rod (3) to be upwardly tilted with the other group of wheels as the shaft, so that the light steel keel is broken at the position which is not cut by the cutting knife.

8. The cutting device for light steel keel production according to claim 7, characterized in that, The track seat (10) is provided with a fixed plate (12) away from the mounting seat (11), the fixed plate (12) is provided with a hydraulic rod (13), the movable end of the hydraulic rod (13) is hingedly connected with a connecting rod (14), one end of the connecting rod (14) away from the hydraulic rod (13) is hingedly connected with the mounting seat (11), and the hydraulic rod (13) is used for pushing and pulling the mounting seat (11) to make the mounting seat (11) enter or slide out of the recessed groove (1001).

9. The cutting device for light steel keel production according to claim 7, characterized in that, The track seat (10) is further provided with a filling block (15), the filling block (15) is used for filling the recessed groove (1001), the filling block (15) is located behind the recessed groove (1001), and the top surface of the track seat (10) is a plane.

10. The cutting device for light steel keel production according to claim 1, characterized in that, The bearing platform (1) is provided with a tooth-shaped guide rail (16), the bottom of the sliding seat (4) is rotationally provided with a driving gear (17), the driving gear (17) is meshed with the tooth-shaped guide rail (16), so that the sliding seat (4) slides along the bearing platform (1).

Images