Vertical edible fungus bag production and cultivation system

The vertical edible mushroom bag production and cultivation system, utilizing components such as intermittent conveyors and clamp correction structures, solves the problems of high labor costs, transportation leaks, and procurement difficulties in mushroom bag production lines, achieving efficient and safe mushroom bag production and cultivation environment simulation.

CN121153538AActive Publication Date: 2025-12-19INNER MONGOLIA AUTONOMOUS REGION ACAD OF AGRI & ANIMAL HUSBANDRY SCI
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Patent Information

Application Number
CN202511704466.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2025-12-19
Estimated Expiration
2045-11-20

AI Technical Summary

Technical Problem

Traditional mushroom bag production lines require multiple people to operate in coordination, resulting in high labor costs; mushroom bags are easily damaged and leaked during transportation, and have poor adaptability; customers cannot observe the mushroom bag's fruiting capacity on-site, making procurement difficult.

Method used

The vertical edible mushroom bag production and cultivation system includes an intermittent conveyor, a sleeve silo, a feeding machine, a capping machine, and a vertical cultivation structure. The positioning and capping of the mushroom bags are achieved by using a clamping correction structure and sliding blocks. The mushroom bags are protected by the design of an inner cup cylinder and an outer cup cylinder. The cultivation environment is simulated by combining an insulated box and a transparent glass plate.

Benefits of technology

Reduce labor costs, improve transportation safety, enable on-site observation of mushroom bags and simulation of optimized cultivation conditions, enhance visualization of fruiting capacity and procurement efficiency.

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Abstract

The invention belongs to the technical field of edible fungus bag production, and particularly relates to a vertical edible fungus bag production and cultivation system which comprises an intermittent conveyor, a sleeve bin, fungus bag cups, a discharging machine, a cover falling machine, a bidirectional re-pressing structure, a vertical cultivation structure and a butt-clamping correction structure. No matter in storage, delivery and transportation, an inner lining cup cylinder and a plastic sleeve in the outer supporting cup cylinder can be protected through the arranged outer supporting cup cylinder, the situation that a separation cup cylinder is collided and extruded inwards to be separated from the inner lining cup cylinder and the plastic sleeve is scratched is avoided, and a worker can set different culture conditions and parameters conveniently through the arranged heat insulation boxes; therefore, diversified fruiting environments can be simulated, workers can mark optimized fruiting culture conditions and parameters on the heat insulation box so as to facilitate visiting, and purchasing personnel can visually know the optimal fruiting performance of the batch of fungus bags under specific environment parameters.
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Description

Technical Field

[0001] This invention belongs to the field of edible mushroom bag production technology, and in particular relates to a vertical edible mushroom bag production and cultivation system. Background Technology

[0002] When researching and cultivating edible fungi, pre-preparing shredded edible fungi with culture medium to form spawn bags not only provides students and individuals with convenient teaching tools for practical fungi cultivation, helping them intuitively understand the laws of microbial growth; it also lowers the technical threshold for small and medium-sized growers, enabling efficient cultivation through ready-to-use spawn bags; for research institutions and enterprises, using spawn bags from the same batch ensures consistency of basic raw materials and substances, thereby reducing experimental errors. However, in the production of spawn bags, traditional production lines require manual labor to fill the spawn bags with sterilized shredded mushrooms and straw shreds used as the substrate, and to process the filled spawn bags. The sealing process requires multiple people to work together, resulting in high labor costs. Secondly, existing mushroom bags are generally made by wrapping mushroom fragments and straw fragments in plastic bags. During transportation, they are simply sealed with plastic bags, making them prone to damage and leakage, and resulting in poor adaptability. In addition, the current production of mushroom bags and the cultivation of fruiting bodies are carried out separately. In the production mode without integrated cultivation boxes, customers cannot directly observe the actual fruiting capacity of the produced mushroom bags on-site when purchasing. They can only purchase a small amount to cultivate themselves and then decide on the subsequent purchase quantity based on the quality of the produced mushroom bags. Summary of the Invention

[0003] (a) Technical problems to be solved This invention provides a vertical edible mushroom bag production and cultivation system to solve the following problems: 1. Traditional mushroom bag production lines require multiple workers to work together to fill and seal the mushroom bags, resulting in high labor costs. 2. Existing mushroom bags are generally made by wrapping mushroom pieces and straw pieces in plastic bags. During transportation, the mushroom bags are prone to leakage due to damage, resulting in poor adaptability. 3. Currently, the production of spawn bags and the cultivation of fruiting fruits are carried out separately. In the production mode without integrated cultivation boxes, customers cannot directly observe the actual fruiting capacity of the spawn bags produced on-site when purchasing. They cannot purchase in large quantities. They can only purchase a small amount first to cultivate the spawn bags themselves and then decide on the subsequent purchase quantity based on the quality of the spawn bags produced.

[0004] (II) Technical Content To achieve the above objectives, the present invention provides the following technical solution: A vertical edible mushroom bag production and cultivation system includes an intermittent conveyor and a sleeve hopper fixedly mounted on top of the intermittent conveyor, with several mushroom bag cups placed on the conveying surface of the intermittent conveyor. Along the transport direction of the intermittent conveyor, there are sequentially arranged a feeder, a capping machine, a bidirectional double-pressing structure, and a vertical cultivation structure; It also includes two clamping and straightening structures located below the intermittent conveyor, with the unloading machine located above one of the clamping and straightening structures, and the capping machine and bidirectional repressing structure located above the other clamping and straightening structure.

[0005] Furthermore, warning sections are equidistantly arranged on the conveying surface of the intermittent conveyor, with the outer support cup placed at the center of the warning section; The mushroom bag cup includes a plastic sleeve with an open top, an outer support cup tube, and an inner liner cup tube. The inner liner cup tube is inserted into the outer support cup tube, and the outer wall of the inner liner cup tube is in contact with the inner wall of the outer support cup tube. The outer wall of the outer support cup is provided with a first outer edge, and two limiting through holes are symmetrically opened on the first outer edge. The top outer wall of the inner liner cup is provided with a second outer edge. Two sets of inner rods corresponding to the limiting through holes are symmetrically fixed to the bottom of the second outer edge. Multiple spoon-shaped plastic connecting rods are circumferentially fixed to the bottom of the inner rods. The bottom of the second outer edge contacts the top of the outer support cup, the bottom of the plastic connecting rod is inserted into the corresponding limiting through hole, and the outer wall of the plastic connecting rod is engaged with the inner wall of the limiting through hole. After the inner cup tube and the outer cup tube are inserted, the outer wall of the plastic sleeve fits against the inner wall of the inner cup tube, and the top outer wall of the plastic sleeve is bonded to the inner wall of the inner cup tube through the adhesive layer. The cup wall of the inner cup tube has multiple sets of easy-tear grooves in a circular pattern. The cup wall of the inner cup tube surrounded by the easy-tear grooves forms a separate cup tube. The top of the separate cup tube has an outward pull opening, and the adhesive layer is located above the separate cup tube.

[0006] Furthermore, the plastic sleeve has multiple sets of ventilation holes and mushroom cuttings corresponding to the separation cup.

[0007] Furthermore, a first support platform and a second support platform are provided below the intermittent conveyor. A clamping correction structure is installed on both the first support platform and the second support platform. A first isolation cover connected to the sleeve hopper is fixedly connected to the first support platform, and a second isolation cover connected to the sleeve hopper is fixedly connected to the second support platform. The clamping correction structure is located in the corresponding first isolation cover and second isolation cover. The clamping and straightening structure includes a lead screw base and a straightening plate. The lead screw base is fixed to the top of the first support platform. A dual-head motor is fixed to the lead screw base. Two mounting slots are symmetrically opened on the lead screw base. The lead screw is rotatably connected in the mounting slots. The two output shafts of the dual-head motor are respectively fixed to the lead screw on the same side. Two sets of limiting slide rods are symmetrically fixed in the mounting slot. The two sets of limiting slide rods are located on both sides of the lead screw. The two sets of limiting slide rods are slidably connected to the same inverted T-shaped slider, which is threaded onto the lead screw. Two mounting slots are located on both sides of the conveying surface of the intermittent conveyor. The top of the slider is fixed with a linkage comb. Three U-shaped straightening plates are fixed on the side of the two linkage combs that are close to each other. The two sides of the straightening plates are inclined outward. The straightening plates on the two linkage combs are distributed vertically. When they are closed, the outer support cup is clamped between the corresponding two straightening plates.

[0008] Furthermore, the feeding machine is fixed to the top of the first isolation cover, and the discharge port of the feeding machine extends into the first isolation cover and is located directly above the outer support cup that is snapped between the two corresponding straightening plates.

[0009] Furthermore, a high pole platform is fixed to the second support platform. The cover drop machine and the bidirectional pressure structure are both fixed to the high pole platform. An installation port is opened on the high pole platform, and two guide rails are symmetrically fixed in the installation port. A vertical guide groove is opened on the side of the two guide rails that are close to each other. The bidirectional pressure structure includes a sliding block with sliding protrusions on both sides, which are slidably connected to a guide groove on the same side. A clearance groove is provided on the sliding block, in which two swing rods are symmetrically rotatably connected. The bottom end of the swing rod is rotatably connected to a follower pressure wheel. A trapezoidal initial positioning block is fixed in the clearance groove, located between the two swing rods, with its inclined surface in contact with the swing rod on the same side. A positioning shaft corresponding to the swing rod is also symmetrically fixed in the clearance groove, with multiple torsion springs sleeved on the positioning shaft. One end of the torsion spring abuts against the groove wall of the clearance groove, and the other end abuts against the outer wall of the corresponding swing rod. The top four corners of the sliding block are provided with socket ears, and limit rods are slidably inserted into the socket ears. The bottom of the limit rods is fixed to the high rod platform. A spring is sleeved on the limit rods, and the two ends of the springs abut against the socket ears and the high rod platform respectively. A hydraulic telescopic rod is fixed to the high platform by a bracket, and the telescopic end of the hydraulic telescopic rod contacts the top of the sliding block.

[0010] Furthermore, the straightening plates on the two linked comb teeth corresponding to the second support platform close together and clamp the outer support cup cylinder. Along the transport direction of the intermittent conveyor, the cap outlet of the cap dropping machine is located directly above the outer support cup cylinder on the initial side, and the two sets of follow-up pressure rollers are located directly above the other two outer support cup cylinders respectively. The second isolation cover is equipped with a capping port that is connected to the capping machine. The capping machine contains a top cap that is compatible with the inner lining cup. The top cap that falls out of the capping machine is placed on the top of the inner lining cup. A layer of breathable cotton pad is adhered to the outer wall of the top cap. The breathable cotton pad is pressed against the inner wall of the inner lining cup.

[0011] Furthermore, the vertical culture structure includes a stripping box connected to the sleeve silo. The inside of the stripping box is equipped with a trapezoidal separation platform. Two recycling boxes are detachably inserted into the stripping box. The two recycling boxes are located below the separation platform. The inclined surface of the separation platform has openings corresponding to the recycling boxes. A transparent glass plate is fixed to one side of the stripping box. Two access ports are opened on the transparent glass plate. A glove connected to the access ports is fixed to the side of the transparent glass plate near the stripping box. The top of the peeling box is open, and the vertical culture structure also includes three sets of interconnected culture chambers. The three sets of interconnected culture chambers are fixed together in a stacked manner, and the top of the peeling box of the bottommost interconnected culture chamber is fixed to it.

[0012] Furthermore, the interconnected culture chamber includes an insulated box, the top of which and the side near the transparent glass plate are open. The bottom insulated box is fixed to the top of the stripping box. In two adjacent insulated boxes, the bottom of the upper insulated box is fixed to the top opening of the lower insulated box. An insulated closing plate is fixed to the top opening of the top insulated box. The side opening of the insulated box is rotatably connected to an electrochromic glass via a hinge. The bottom of the inner wall of the heat insulation box is fixed with multiple sets of positioning slide rails, and each set of positioning slide rails is slidably inserted with a guide plate. The bottom of the heat insulation box is provided with multiple sets of lower guide ports at equal intervals, and the corresponding guide plates are provided with multiple sets of upper guide ports that are adapted to the lower guide ports at equal intervals. The upper guide ports and the corresponding lower guide ports are staggered. One side of the heat insulation box has a clearance opening that is connected to the guide plate. One end of the guide plate is slidably connected in the clearance opening and the end is fixedly connected to the handle. The bottom of the guide plate has a fixed groove. The bottom of the inner wall of the clearance opening is fixedly connected to a corresponding stop protrusion. The stop protrusion is slidably inserted into the fixed groove. When the inner wall of the fixed groove away from the handle contacts the stop protrusion, the upper guide opening and the lower guide opening are coaxially connected. The insulation box is also rotatably connected to a rotating shaft, which is located directly above one of the guide plates. Multiple sets of wire feeding rollers corresponding to the lower guide openings are fixedly sleeved on the rotating shaft. Except for the bottom insulation box, the bottom of the other insulation boxes and the bottom of the insulation closing plate are provided with multiple sets of shaft bases corresponding to the wire feeding rollers. The shaft bases are in pairs, and the shaft bases in the same group are slidably sleeved on the rotating shaft and located on both sides of the corresponding wire feeding roller. A rope binding rod is fixedly connected between two shaft bases. The rope binding rod is provided with a rope binding opening, which is coaxially connected to the corresponding lower guide opening. A pull rope is wound on the wire feeding roller. The free end of the pull rope extends out of the rope binding opening, and the end is fixedly sleeved with an inverted Y-shaped anti-winding rubber sleeve. The end of the pull rope is provided with two branch ropes, which extend from the other two ports of the anti-winding rubber sleeve, and the ends are provided with sleeve openings.

[0013] Furthermore, the rotating shafts in the multiple sets of heat insulation boxes are distributed in a stepped manner. One end of the rotating shaft extends out of the heat insulation box and a handle is fixedly connected to the end. A C-port clamping plate is fixedly connected to the side of the heat insulation box near the handle. An inner sliding groove is opened on the shaft body extending out of the heat insulation box. An anti-rotation ring is slidably sleeved on the rotating shaft. The inner wall of the anti-rotation ring is slidably inserted into the inner sliding groove through a protrusion. A locking rod is provided on the outer wall of the anti-rotation ring, and the locking rod abuts against the opening of the C-port clamping plate. The side of the electro-modulated glass away from the hinge is detachably fixed to the heat insulation box by bolts; The inner wall of the heat insulation box is equipped with LED strip lights, UV LED strip lights, temperature detectors, electronic cameras, an intake air pump, and an exhaust air pump. The exhaust end of the intake air pump and the intake end of the exhaust air pump are connected to the inner cavity of the heat insulation box. The intake end of the intake air pump and the exhaust end of the exhaust air pump are connected to the same external air source heat pump. The intake air pump, exhaust air pump, air source heat pump, electro-modified glass, LED strip lights, UV LED strip lights, temperature detectors, and electronic cameras are connected to the external control terminal via signal transmission.

[0014] (III) Beneficial Effects Compared with the prior art, the beneficial effects of the present invention are as follows: I. In this invention, after the mushroom bag cups are filled, sealed, and pressed in, the outer support cup tube protects the inner lining cup tube and plastic sleeve during storage, shipping, and transportation. This prevents the separating cup tube from being squeezed inward and separated from the inner lining cup tube due to impacts, thus avoiding damage to the plastic sleeve. Furthermore, after separating the outer support cup tube, separating cup tube, and inner lining cup tube, the inner lining cup tube and inner insert rod can be adapted to the needs of different users. Specifically, the inner lining cup tube allows the mushroom bag cups to be placed flat on a table for cultivation or for viewing. In experimental cultivation scenarios requiring uniform light and high ventilation, flat placement can lead to uneven light exposure. The inner insert rod suspends the mushroom bag cups for vertical cultivation, allowing them to better access air and light.

[0015] Second, in this invention, the warning section reminds the staff to place the outer support cup in the center of the warning section. The clamping and correction structure can correct the outer support cup to the exact center of the warning section to eliminate the error when placing it manually. At the same time, it fixes and limits the mushroom bag cup to facilitate the operation of the subsequent feeding machine, capping machine and bidirectional pressure structure.

[0016] Third, in this invention, along the transport direction of the intermittent conveyor, under the action of the intermittent conveyor and the clamping and straightening structure, the cap dropping machine will place the top cap directly above the inner lining cup cylinder in sequence. The top cap falling out of the cap dropping machine will be stuck on the top of the inner lining cup cylinder. At the same time, as the sliding block slides down, the two swing connecting rods will press and smooth the top cap from both sides in sequence.

[0017] IV. In this invention, during the delivery of the finished mushroom bag cups, the worker can insert their hand into the glove through the inlet and extend it into the sleeve chamber to randomly grab a finished mushroom bag cup from the intermittent conveyor and place it on the separation platform. The worker then squeezes the plastic connecting rod upwards with both hands. At this time, the inner wall of the limiting through hole will apply an inward squeezing force to the plastic connecting rod, causing the plastic connecting rod to undergo elastic deformation and tilt inwards, thereby retracting into the limiting through hole. This quickly separates the inner liner cup and the outer support cup. After separation, the separated outer support cup is first placed back on the intermittent conveyor to wait for discharge, avoiding stacking on the separation platform. Then, the separated cup is simply peeled off from the inner liner cup and placed into the recycling box along the inclined surfaces on both sides of the separation platform for recycling. The empty and recycled outer support cups collected from the intermittent conveyor can be disinfected and sent back to the installation point of the mushroom bag cups for secondary installation. The separated cups collected in the recycling box can be melted and injection molded to make new inner liner cups or outer support cups.

[0018] V. In this invention, when suspending the inner lining cup, pull out the guide plate below the corresponding rotating shaft according to the desired installation position. That is, pull the guide plate outward with the handle. During the sliding process, when the inner wall of the fixed groove away from the handle contacts the stop protrusion, the upper guide port and the lower guide port are coaxially connected, thereby connecting the corresponding heat insulation box and the peeling box. Then, pull the anti-rotation ring outward to make it slide outward along the inner sliding groove, thereby removing the locking rod from the C-port clamp. After removal, the C-port clamp and the locking rod stop contacting. At this time, the worker can drive the rotating shaft to rotate through the handle, so that the pull rope extends into the peeling box. The two sleeves are respectively fitted onto the two inner insert rods at the bottom of the second outer edge. After the fitting is completed, rotate the handle in the opposite direction, thereby suspending the inner lining cup filled with straw material fragments and mushroom material fragments vertically in the corresponding heat insulation box, so that mushroom cultivation can be carried out.

[0019] VI. In this invention, staff can adjust the transparency of the electrically adjustable glass, simulate day and night cycles with the use of LED strips, monitor the temperature inside the insulated box using a temperature detector, and record the mushroom growth status in real time using an electronic camera. Air inside the insulated box is heated by an air source heat pump and then discharged back into the insulated box via an air intake pump. Staff can adjust the temperature inside the insulated box as needed. Furthermore, staff can install various monitoring devices on the inner walls of the insulated box, including but not limited to humidity monitors, oxygen concentration monitors, carbon dioxide concentration monitors, oxygen supply devices, and carbon dioxide generators to further control the environmental parameters. Multiple insulated boxes allow staff to set different cultivation conditions and parameters to simulate diverse mushroom growing environments. The optimal cultivation conditions and parameters can be marked on the insulated boxes for visitors and purchasing personnel to intuitively understand the best mushroom growth performance of that batch of mushroom bags under specific environmental parameters. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the entire invention; Figure 2 This is a cross-sectional view of the outer support cup, the inner lining cup, and the plastic sleeve in this invention; Figure 3 This is an exploded view of the outer support cup, the inner lining cup, and the top cap in this invention; Figure 4 This is a schematic diagram of the structure of the inner insert rod and the plastic connecting rod in this invention; Figure 5 This is a schematic diagram showing the connection between the first support platform and the clamping correction structure in this invention; Figure 6 This is a schematic diagram of the second support platform, the clamping and straightening structure, the cover-dropping machine, and the bidirectional pressure structure in this invention. Figure 7 This is a structural schematic diagram of the second support platform, clamping and straightening structure, cover-dropping machine, and bidirectional pressure structure from another perspective in this invention. Figure 8 This is a schematic diagram of the sliding block sliding downwards in this invention; Figure 9 This is a partial cross-sectional view of the sliding block in this invention; Figure 10 This is a three-dimensional schematic diagram of the neutral culture structure of the present invention; Figure 11 This is an exploded view of the heat insulation box, the conductive plate, and the rotating shaft in this invention; Figure 12 for Figure 11 A magnified view of a portion of point A in the middle; Figure 13 This is a bottom view of the conductive plate in this invention; Figure 14 This is a schematic diagram showing the connection between the rotating shaft, the pay-off roller, the shaft base, and the pull rope in this invention; Figure 15 This is a schematic diagram illustrating the operation of suspending the inner lining cup in one of the heat-insulating boxes in this invention; Figure 16 This is a schematic diagram of the inner lining cups being suspended in a stepped manner in each heat insulation box in this invention.

[0021] In the diagram: 1. Intermittent conveyor; 11. Sleeve hopper; 12. Warning unit; 13. First support platform; 131. First isolation cover; 14. Second support platform; 141. Second isolation cover; 15. High pole platform; 16. Guide rail; 161. Guide groove; 2. Feeding machine; 3. Lid dropping machine; 4. Plastic sleeve; 401. Mushroom cutting; 41. Outer support cup cylinder; 4101. Limiting through hole; 411. First outer edge; 42. Inner lining cup cylinder; 4201. Easy-tear through groove; 42 02. Outer opening; 421. Second outer edge; 422. Inner insert rod; 423. Plastic connecting rod; 424. Separating cup cylinder; 43. Top cover; 431. Breathable cotton ring pad; 5. Lead screw base; 501. Mounting groove; 51. Double-headed motor; 52. Lead screw; 53. Limiting slide rod; 54. Sliding block; 55. Linkage comb teeth; 56. Correcting plate; 6. Follow-up pressure roller; 61. Sliding block; 6101. Clearance groove; 611. Sliding protrusion; 612. Socket ear; 62. Swinging connecting rod; 63. 64. Initial positioning block; 65. Positioning shaft; 66. Torsion spring; 67. Limiting rod; 68. Spring; 79. Hydraulic telescopic rod; 70. Stripping box; 71. Separation platform; 72. Recycling box; 73. Transparent glass plate; 7301. Inlet; 802. Heat insulation box; 803. Positioning slide rail; 804. Lower guide port; 805. Clearance port; 81. Heat insulation closing plate; 82. Electro-modified glass; 83. Guide plate; 8305. Upper guide port; 8306. Spacing groove; 84. Pull handle; 85. Protrusion stop; 86. Rotating shaft; 8601. Inner groove; 861. Turning handle; 862. C-port clamp; 863. Anti-rotation ring; 8631. Locking rod; 87. Wire feeding roller; 88. Shaft base; 881. Rope binding rod; 8810. Rope binding opening; 89. Pull rope; 891. Support rope; 892. Sleeve opening; 810. Anti-winding rubber sleeve; 9. Illuminated light strip; 91. Ultraviolet light strip; 92. Temperature detector; 93. Electronic camera; 94. Inlet air pump; 95. Outlet air pump. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Example 1 like Figures 1-16 As shown, a vertical edible mushroom bag production and cultivation system includes an intermittent conveyor 1 and a sleeve hopper 11 fixedly mounted on top of the intermittent conveyor 1. Several mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1. The intermittent conveyor 1 can directionally convey the mushroom bag cups. The sleeve hopper 11 can isolate the conveying surface of the intermittent conveyor 1 from the outside world to prevent external debris from falling into the mushroom bag cups. Along the transport direction of the intermittent conveyor 1, a feeding machine 2, a capping machine 3, a bidirectional double-pressure structure, and a vertical culture structure are arranged in sequence; the mushroom bag cups placed on the conveying surface of the intermittent conveyor 1 will pass through the feeding machine 2, the capping machine 3, the bidirectional double-pressure structure, and the vertical culture structure in sequence; It also includes two clamping and straightening structures located below the intermittent conveyor 1, with the unloading machine 2 located above one of the clamping and straightening structures, and the cover-dropping machine 3 and the bidirectional pressing structure located above the other clamping and straightening structure.

[0024] Furthermore, warning sections 12 are equidistantly arranged on the conveying surface of the intermittent conveyor 1; the warning sections 12 can warn the staff and remind them to place the outer support cup 41 at the center of the warning section 12 so that the clamping and correction structure can clamp and position the mushroom bag cup. like Figures 2-4 As shown, the mushroom bag cup includes a plastic sleeve 4 with an open top, an outer cup support tube 41, and an inner cup liner tube 42; The outer wall of the outer support cup 41 is provided with a first outer edge 411, and two limiting through holes 4101 are symmetrically opened on the first outer edge 411. The top outer wall of the inner cup 42 is provided with a second outer edge 421. Two sets of inner insert rods 422 corresponding to the limiting through holes 4101 are symmetrically fixed to the bottom of the second outer edge 421. Multiple spoon-shaped plastic connecting rods 423 are circumferentially fixed to the bottom of the inner insert rods 422. During installation, the inner cup cylinder 42 is inserted into the outer support cup cylinder 41, and the plastic connecting rod 423 at the bottom of the inner insertion rod 422 is inserted along the corresponding limiting through hole 4101. During the insertion process, the inner wall of the limiting through hole 4101 will apply an inward squeezing force to the plastic connecting rod 423. At this time, the plastic connecting rod 423 will undergo elastic deformation and tilt inward. When the protruding outer wall of the plastic connecting rod 423 completely passes through the limiting through hole 4101, the plastic connecting rod 423 returns to its original shape, and the bottom abuts against the inner wall of the limiting through hole 4101, so that the outer wall of the plastic connecting rod 423 is engaged with the inner wall of the limiting through hole 4101, preventing the inner cup cylinder 42 and the outer support cup cylinder 41 from falling off during transportation after insertion. The outer wall of the plastic sleeve 4 fits snugly against the inner wall of the inner cup 42, and the top outer wall of the plastic sleeve 4 is bonded to the inner wall of the inner cup 42 via an adhesive layer, preventing the plastic sleeve 4 from detaching from the inner cup 42. Furthermore, the plastic sleeve 4 has multiple sets of ventilation holes and mushroom-growing incisions 401 corresponding to the separating cup 424. During mushroom growth, the ventilation holes ensure gas exchange between the inside of the plastic sleeve 4 and the external environment, while the mushroom-growing incisions 401 facilitate mushroom growth along the incisions.

[0025] The inner cup tube 42 has multiple sets of easy-tear grooves 4201 circumferentially formed on its cup wall. The cup wall of the inner cup tube 42 enclosed by the easy-tear grooves 4201 forms a separation cup tube 424. The easy-tear grooves 4201 reduce the connection area between the separation cup tube 424 and the inner cup tube 42, so that the separation cup tube 424 can be peeled off from the inner cup tube 42. The top of the separation cup tube 424 has an external pull opening 4202, so that the operator can pull the separation cup tube 424. The adhesive layer is located above the separation cup tube 424 to prevent the adhesive layer from contacting the separation cup tube 424 and causing damage to the plastic sleeve 4 when peeling off the separation cup tube 424. The outer wall of the inserted inner cup 42 contacts the inner wall of the outer support cup 41, while the bottom of the second outer edge 421 contacts the top of the outer support cup 41. The straw material fragments and mushroom material fragments are mixed and loaded into the feeding machine 2. During operation, the feeding machine 2 loads the material into the plastic sleeve 4. The outer support cup 41 can support the wall of the inner cup 42 and protect the inner cup 42 during transportation.

[0026] Furthermore, such as Figure 1As shown, a first support platform 13 and a second support platform 14 are provided below the intermittent conveyor 1. Both the first support platform 13 and the second support platform 14 are equipped with clamping correction structures. A first isolation cover 131 connected to the sleeve hopper 11 is fixedly connected to the first support platform 13, and a second isolation cover 141 connected to the sleeve hopper 11 is fixedly connected to the second support platform 14. The clamping correction structures are located in the corresponding first isolation cover 131 and second isolation cover 141. Although a warning section 12 is provided to remind staff to place the outer support cup holder 41 in the center of the warning section 12, there are still some slight errors in placement, such as... Figure 5 As shown, the clamping and straightening structure includes a lead screw base 5 and a straightening plate 56. The lead screw base 5 is fixed to the top of the first support platform 13. A dual-head motor 51 is fixed to the lead screw base 5. Two mounting slots 501 are symmetrically opened on the lead screw base 5. A lead screw 52 is rotatably connected in the mounting slots 501. During installation, the lead screw 52 is installed in the two mounting slots 501 in opposite directions. The two output shafts of the dual-head motor 51 are fixed to the lead screw 52 on the same side. Two sets of limiting slide rods 53 are symmetrically fixed in the mounting groove 501. The two sets of limiting slide rods 53 are located on both sides of the lead screw 52. The two sets of limiting slide rods 53 are slidably connected to the same inverted T-shaped slider 54. The slider 54 is threaded onto the lead screw 52. The limiting slide rods 53 can limit the slider 54, allowing it to move along the path of the mounting groove 501. Two mounting slots 501 are located on both sides of the conveying surface of the intermittent conveyor 1. The top of the slider 54 is fixed with a linkage comb 55. Three U-shaped straightening plates 56 are fixed on the side of the two linkage combs 55 that are close to each other. As the intermittent conveyor 1 transports, when the warning part 12 with the outer support cup 41 is placed moves to the bottom of the discharge port of the unloading machine 2, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate. Under the thread engagement, the two corresponding sliders 54 are brought closer to each other, so that the two sets of straightening plates 56 are closed. The two sides of the straightening plates 56 are tilted outward, so that the deviated outer support cup 41 is corrected when they are closed. The straightening plates 56 on the two linkage combs 55 are distributed vertically to avoid interference when they are closed. After they are closed, the outer support cup 41 is clamped between the two corresponding straightening plates 56, and the outer support cup 41 is corrected to the center of the warning part 12.

[0027] Furthermore, the feeding machine 2 is fixed to the top of the first isolation cover 131, and the discharge port of the feeding machine 2 extends into the first isolation cover 131 and is located directly above the outer support cup 41 that is clamped between the two corresponding straightening plates 56, so as to fill the straw material fragments and mushroom material fragments into the straightened plastic sleeve 4. During filling, the position of the outer support cup 41 can be corrected and limited by the clamping straightening structure to avoid the straw material fragments and mushroom material fragments from falling out due to the position displacement of the outer support cup 41 during filling, thus causing waste of raw materials.

[0028] The specific filling process is as follows: During operation, the assembled and sterilized mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1 according to the warning section 12. An ultraviolet germicidal lamp can be installed on the inner wall of the sleeve hopper 11 for continuous sterilization. As the intermittent conveyor 1 intermittently conveys the outer support cup cylinders 41, when the warning section 12 containing the outer support cup cylinders 41 moves directly below the discharge port of the unloading machine 2, the two output shafts of the double-headed motor 51 drive the two lead screws 52 to rotate. Under the threaded engagement, the two corresponding sliders... 54 are brought closer together, causing the two sets of straightening plates 56 to close, thereby correcting the misaligned outer support cup 41 when they close. At this time, the discharge port of the feeder 2 is located directly above the corrected outer support cup 41, thus filling the straw material fragments and mushroom material fragments into the plastic sleeve 4. After filling, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate in opposite directions, causing the straightening plate 56 to reset. Then, under the action of the intermittent conveyor 1, the next outer support cup 41 is conveyed to the discharge port of the feeder 2 for the next correction and filling operation.

[0029] Furthermore, in combination Figures 5-9 A high-pole platform 15 is fixedly connected to the second support platform 14. The cover-dropping machine 3 and the bidirectional pressure structure are both fixedly connected to the high-pole platform 15. Figure 8 and Figure 9 As shown, the high pole platform 15 has an installation opening, and two guide rails 16 are symmetrically fixed in the installation opening. A vertical guide groove 161 is provided on the side of the two guide rails 16 that are close to each other. like Figure 8 and Figure 9As shown, the bidirectional pressure structure includes a sliding block 61. Sliding protrusions 611 are provided on both sides of the sliding block 61, and these protrusions 611 are slidably connected to a guide groove 161 on the same side. An clearance groove 6101 is provided on the sliding block 61, and two symmetrically rotatably connected swing rods 62 are rotatably connected to the clearance groove 6101. A follower pressure roller 6 is rotatably connected to the bottom end of each swing rod 62. A trapezoidal initial positioning block 63 is fixedly connected to the clearance groove 6101. The initial positioning block 63 is located between the two swing rods 62, and its inclined surface is aligned with the same side. The two swing links 62 are in contact with each other. The initial positioning block 63 can keep the swing links 62 tilted outward in the initial state, ensuring that the two swing links 62 can rotate and swing outward along both sides of the sliding block 61. The clearance groove 6101 is also symmetrically fixed with positioning shafts 64 corresponding to the swing links 62. Multiple torsion springs 65 are sleeved on the positioning shafts 64. One end of the torsion spring 65 abuts against the groove wall of the clearance groove 6101, and the other end abuts against the outer wall of the corresponding swing link 62. The top four corners of the sliding block 61 are provided with socket ears 612, and limit rods 66 are slidably inserted into the socket ears 612. The bottom of the limit rods 66 is fixedly connected to the high rod platform 15. A spring 67 is sleeved on the limit rods 66, and the two ends of the spring 67 abut against the socket ears 612 and the high rod platform 15 respectively. The limit rods 66 can limit the spring 67 to prevent the spring 67 from shifting outward when it extends or retracts. A hydraulic telescopic rod 68 is fixed to the high platform 15 by a bracket, and the telescopic end of the hydraulic telescopic rod 68 contacts the top of the sliding block 61.

[0030] Furthermore, as the intermittent conveyor 1 transports the filled mushroom bag cups, they move into the second isolation cover 141. At this time, the correction plates 56 on the two linked combs 55 corresponding to the second support platform 14 close, thereby once again correcting and limiting the position of the outer support cup cylinder 41, and clamping the outer support cup cylinder 41, combined with... Figure 6 and Figure 7 Along the transport direction of the intermittent conveyor 1, the cap outlet of the capping machine 3 is located directly above the outer support cup cylinder 41 on the initial side, and the two sets of follow-up pressure rollers 6 are located directly above the other two outer support cup cylinders 41 respectively. The second isolation cover 141 is provided with a capping port connected to the capping machine 3, so that the staff can replenish the top cap 43 regularly. The capping machine 3 contains a top cap 43 that is compatible with the inner cup cylinder 42. The capping machine 3 places the top cap 43 directly above the inner cup cylinder 42. The top cap 43 that falls out of the capping machine 3 will be stuck on the top of the inner cup cylinder 42.

[0031] After the top cover 43 falls out, the two output shafts of the dual-head motor 51 drive the two lead screws 52 to rotate in opposite directions, causing the straightening plate 56 to reset and, under the action of the intermittent conveyor 1, to perform position correction and limit on the next outwardly supporting cup cylinder 41; while the inner liner cup cylinder 42 with the top cover 43 inserted will move to directly below the follower pressure roller 6 near the cap dropping machine 3. At the same time as the cap dropping machine 3 releases the top cover 43, the hydraulic telescopic rod 68 presses down on the sliding block 61 through its telescopic end, and the sliding block 61 moves along the guide groove 1 through the sliding protrusion 611. As the sliding block 61 slides downwards, the follower pressure roller 6, which is rotatably connected to the swing link 62, gradually approaches the top cover 43 below it and eventually contacts it. At this time, as the sliding block 61 continues to slide down, the top cover 43 will exert a reverse resistance on the follower pressure roller 6. At this time, the swing link 62 will rotate and swing outwards along both sides of the sliding block 61, so that the follower pressure roller 6 presses the top cover 43 downwards and rolls along the direction close to the cap dropping machine 3, thereby pressing the top cover 43 into the inner liner cup cylinder 42.

[0032] When installing the lid-dropping machine 3, the lid outlet of the lid-dropping machine 3 can be set 1-2cm away from the top of the inner liner cup cylinder 42 to avoid a large displacement when the top seal 43 falls. The outer wall of the top cap 43 is adhered with a breathable cotton ring pad 431. The breathable cotton ring pad 431 is pressed against the inner wall of the inner lining cup 42 to prevent the top cap 43 from falling out of the inner lining cup 42. At the same time, it ensures that the inner cavity of the inner lining cup 42 has a certain degree of air permeability with the outside world, so as to facilitate storage, delivery and transportation after production. It avoids the product filled inside the inner lining cup 42 from being completely sealed during storage, delivery and transportation, which would cause the quality of the spawn bag to decline, the spawn to lose activity or ferment abnormally.

[0033] When the sliding block 61 slides downward, it will compress the spring 67 through the sleeve ear 612. At the same time, when the swing link 62 rotates and swings outward along both sides of the sliding block 61, the multiple torsion springs 65 on the same side will also be compressed. After the top cover 43 is pressed into the inner liner cup 42, the extension end of the hydraulic telescopic rod 68 stops pressing the sliding block 61 downward and slowly resets. At this time, the spring 67 in the compressed state will stretch and reset, thereby pushing the sliding block 61 upward to reset it. At the same time, the sliding block 61 will drive the swing link 62 to move upward. At this time, the multiple torsion springs 65 in the compressed state will push the swing link 62, causing it to drive the follower pressure roller 6 to rotate in the opposite direction and swing to reset. After reset, under the action of the clamping and straightening structure and the intermittent conveyor 1, the next inner liner cup 42 with the top cover 43 is pressed in. Under the action of the clamping and straightening structure and the intermittent conveyor 1, the upper inner liner cup 42 will move to the bottom of the other follower pressure roller 6. When the sliding block 61 slides down, the swing linkage 62 will drive the follower pressure roller 6 to start the secondary pressing and smoothing from the other side of the top cover 43.

[0034] Example 2 like Figures 1-16 As shown, this embodiment is improved upon embodiment one as follows: Further, as... Figures 10-16 As shown, the vertical culture structure includes a peeling box 7 connected to the sleeve hopper 11, as... Figure 15 As shown, the inside of the stripping box 7 is provided with a trapezoidal separation platform 71. Two recycling boxes 72 are detachably inserted into the stripping box 7. The two recycling boxes 72 are located below the separation platform 71. The inclined surface of the separation platform 71 has a drop opening corresponding to the recycling boxes 72. like Figure 10 As shown, a transparent glass plate 73 is fixedly attached to one side of the peeling box 7. Two access ports 7301 are opened on the transparent glass plate 73. A glove (not shown in the figure) connected to the access port 7301 is fixedly attached to the side of the transparent glass plate 73 near the peeling box 7. Specifically, after the mushroom bag cups are filled, sealed, and pressed, the intermittent conveyor 1 will gradually send them out. During the sending process, the staff can put their hands into the gloves through the inlet 7301 and extend them into the sleeve hopper 11 to randomly grab a finished mushroom bag cup from the intermittent conveyor 1 and place it on the separation platform 71. The staff will then squeeze the plastic connecting rod 423 upwards with both hands. At this time, the inner wall of the limiting through hole 4101 will apply an inward squeezing force to the plastic connecting rod 423. The plastic connecting rod 423 will undergo elastic deformation and tilt inwards, thus retracting into the limiting through hole 4101, thereby quickly separating the inner liner cup 42 and the outer support cup 41. After separation, the separated outer support cup 41 is first put back on the intermittent conveyor 1 to wait for discharge, avoiding stacking on the separation platform 71. Then, the separation cup 424 is simply peeled off from the inner liner cup 42 and placed along the inclined surfaces on both sides of the separation platform 71 into the recycling box 72 for recycling.

[0035] After being separated, the outer support cup 41 can be disinfected and sent back to the installation location of the mushroom bag cup for secondary installation. The separated cups 424 collected in the recycling box 72 can be melted and injection molded to make new inner liner cups 42 or outer support cups 41.

[0036] The top of the peeling box 7 is open. The vertical culture structure also includes three sets of interconnected culture chambers. The three sets of interconnected culture chambers are fixed together in a stacked manner, and the bottommost interconnected culture chamber is fixed to the top of the peeling box 7. Furthermore, such as Figure 10 As shown, the interconnected culture chamber includes an insulated box 8. The top of the insulated box 8 and the side near the transparent glass plate 73 are both open. The bottom insulated box 8 is fixed to the top of the stripping box 7. In two adjacent insulated boxes 8, the bottom of the upper insulated box 8 is fixed to the top opening of the lower insulated box 8. The top opening of the top insulated box 8 is fixed with an insulated closing plate 81, thereby sealing the top insulated box 8. The side opening of the insulated box 8 is rotatably connected to an electro-modified glass 82 via a hinge. Combination Figure 11 , Figure 13 and Figure 15 The bottom of the inner wall of the heat insulation box 8 is fixed with multiple sets of positioning slide rails 801, and each set of positioning slide rails 801 is slidably inserted with a guide plate 83. When the guide plate 83 slides, the positioning slide rails 801 can limit the guide plate 83. The bottom of the heat insulation box 8 is provided with multiple sets of lower guide ports 802 at equal intervals. The guide plates 83 are provided with multiple sets of upper guide ports 8301 that are adapted to the lower guide ports 802 at equal intervals. The upper guide ports 8301 and the corresponding lower guide ports 802 are staggered. The heat insulation box 8 has a clearance opening 803 on one side that is connected to the guide plate 83. One end of the guide plate 83 is slidably connected in the clearance opening 803 and the end is fixedly connected to the handle 84. The bottom of the guide plate 83 has a fixed groove 8302. The bottom of the inner wall of the clearance opening 803 is fixedly connected to a corresponding stop protrusion 85, which is slidably inserted into the fixed groove 8302. Combination Figure 11 and Figure 14The heat insulation box 8 is also rotatably connected to a rotating shaft 86, which is located directly above one of the guide plates 83. Multiple sets of wire feeding rollers 87 corresponding to the lower guide opening 802 are fixedly sleeved on the rotating shaft 86. Except for the bottom heat insulation box 8, the bottom of the other heat insulation boxes 8 and the bottom of the heat insulation closing plate 81 are each provided with multiple sets of shaft bases 88 corresponding to the wire feeding rollers 87. The shaft bases 88 are arranged in pairs, with the shaft bases 88 in the same group slidably sleeved on the rotating shaft 86 and located on both sides of the corresponding wire feeding roller 87. When suspending the inner lining cup 42, according to the desired... To install the guide plate 83, pull it outward from the corresponding shaft 86. Specifically, pull the guide plate 83 outward using the handle 84. During sliding, when the inner wall of the fixed groove 8302 on the side away from the handle 84 contacts the stop protrusion 85, the upper guide port 8301 and the lower guide port 802 are coaxially connected, thus connecting the corresponding heat insulation box 8 and the stripping box 7. Then, rotate the shaft 86 to release the pull rope 89 wound on the pay-off roller 87. A rope-binding rod 881 is fixed between the two shaft bases 88, and a bundle is provided on the rope-binding rod 881. The rope opening 8810 and the rope binding opening 8810 are coaxially connected to the corresponding lower guide opening 802. A pull rope 89 is wound on the pay-off roller 87. The free end of the pull rope 89 extends out of the rope binding opening 8810. The rope binding opening 8810 on the rope binding rod 881 can limit the pull rope 89, allowing it to be released along the direction of the rope binding opening 8810. The end of the pull rope 89 is fixedly fitted with an inverted Y-shaped anti-winding rubber sleeve 810. The end of the pull rope 89 is provided with two support ropes 891, which respectively extend from the other two ends of the anti-winding rubber sleeve 810. One port extends out and the end is provided with a sleeve 892. As the rotating shaft 86 rotates, the pull rope 89 extends into the stripping box 7. The two sleeves 892 are respectively fitted onto the two inner insert rods 422 at the bottom of the second outer edge 421. After the fitting is completed, the rotating shaft 86 is rotated in the opposite direction so that the inner lining cup 42 filled with straw material fragments and mushroom material fragments is suspended vertically in the corresponding heat insulation box 8. The anti-winding rubber sleeve 810 can effectively prevent the two support ropes 891 from getting tangled together, and improve the speed of the workers when suspending the inner lining cup 42. Furthermore, such as Figure 15 As shown, the rotating shafts 86 in the multiple sets of heat insulation boxes 8 are arranged in a stepped manner. One end of the rotating shaft 86 extends out of the heat insulation box 8, and a handle 861 is fixed to the end. The handle 861 facilitates the rotation of the rotating shaft 86 by the operator. When suspending the inner lining cup 42, only the guide plate 83 below the corresponding rotating shaft 86 needs to be pulled out according to the desired installation position. It is not necessary to pull out the guide plate 83 above the rotating shaft 86 to avoid affecting the operator's ability to rotate the handle 861. Figure 12 As shown, a C-port clamping plate 862 is fixedly connected to the side of the heat insulation box 8 near the throttle 861, as follows: Figure 14As shown, an inner sliding groove 8601 is provided on the shaft of the rotating shaft 86 extending from the heat insulation box 8. An anti-rotation ring 863 is slidably sleeved on the rotating shaft 86. The inner wall of the anti-rotation ring 863 is slidably inserted into the inner sliding groove 8601 through a protrusion. A locking rod 8631 is provided on the outer wall of the anti-rotation ring 863. The locking rod 8631 abuts against the opening of the C-port retaining plate 862. When rotating the rotating shaft 86, the anti-rotation ring 863 is first pulled outward to slide outward along the inner sliding groove 8601, thereby removing the locking rod 8631 from the C-port retaining plate 862. After removal, C When the locking plate 862 and the locking rod 8631 stop contacting, the operator can then rotate the shaft 86 by turning the handle 861. After adjustment, the anti-rotation ring 863 is pushed back, so that the locking rod 8631 abuts against the opening of the C-type locking plate 862. At this time, the C-type locking plate 862 will restrict the handle 861 through the locking rod 8631, thereby limiting the shaft 86 and suspending the inner lining cup 42 in the corresponding heat insulation box 8. After the inner lining cup 42 is installed, the pull guide plate 83 can be pushed back inward by pulling the handle 84.

[0037] In this process, after separating the separating cup 424 from the inner liner cup 42, the ventilation holes and mushroom cuttings 401 on the plastic sleeve 4 will be connected to the outside, thereby increasing the air permeability of the plastic sleeve 4. The mushroom cuttings 401 on the plastic sleeve 4 allow the mushrooms to grow out of the plastic sleeve 4. like Figure 11 As shown, the inner wall of the heat insulation box 8 is equipped with a light strip 9, an ultraviolet light strip 91, a temperature detector 92, an electronic camera 93, an air intake pump 94, and an air exhaust pump 95. The exhaust end of the air intake pump 94 and the air intake end of the air exhaust pump 95 are both connected to the inner cavity of the heat insulation box 8. The air intake end of the air intake pump 94 and the exhaust end of the air exhaust pump 95 are connected to the same external air source heat pump. The air intake pump 94, the air exhaust pump 95, the air source heat pump, the air exhaust pump 95, the electrically variable glass 82, the light strip 9, the ultraviolet light strip 91, the temperature detector 92, and the electronic camera 93 are all present. 3. It is connected to the external control terminal via signal transmission. Operators can adjust the transparency of the electrically adjustable glass 82, and use the light strip 9 to simulate day and night cycles. The temperature detector 92 can monitor the temperature inside the insulated box 8, and the electronic camera 93 can record the mushroom growth status in real time. Air inside the insulated box 8 is discharged into an air source heat pump via an exhaust pump 95 for heating, and the heated air is then discharged into the insulated box 8 via an intake pump 94. Operators can adjust the temperature inside the insulated box 8 as needed. Furthermore, operators can install, but are not limited to, humidity monitors, oxygen concentration monitors, carbon dioxide concentration monitors, and oxygen supply and carbon dioxide generators to the inner wall of the insulated box 8 to further control the environmental parameters inside the insulated box 8. The system includes multiple insulated boxes 8, which allow staff to set different cultivation conditions and parameters to simulate diverse fruiting environments. Staff can then mark the preferred fruiting cultivation conditions and parameters on the insulated boxes 8, so that visitors and purchasing personnel can intuitively understand the best fruiting performance of this batch of spawn bags under specific environmental parameters.

[0038] The electro-modulated glass 82 is detachably fixed to the heat insulation box 8 by bolts on the side away from the hinge. When displaying it to visitors, the transparency of the electro-modulated glass 82 can be adjusted. After the mushrooms have grown, when it is necessary to remove it for display, the staff can directly remove the bolts and take out the inner lining cup 42 from the heat insulation box 8. The heat insulation box 8 also needs to be disinfected by the staff regularly. It can be wiped with alcohol, and the interior of the heat insulation box 8 can be further sterilized by the ultraviolet light strip 91.

[0039] After the mushroom bag cups are filled, sealed, and pressed in, the outer support cup tube 41 protects the inner lining cup tube 42 and plastic sleeve 4 during storage, delivery, and transportation. This prevents the separation cup tube 424 from being bumped and separated from the inner lining cup tube 42, thus avoiding damage to the plastic sleeve 4. Furthermore, after separating the outer support cup tube 41, the separation cup tube 424, and the inner lining cup tube 42, the inner lining cup tube 42 and inner insert rod 422 can be adapted to different user needs. Specifically, the inner lining cup tube 42 allows the mushroom bag cups to be placed flat on a table for cultivation or for viewing. In experimental cultivation scenarios requiring uniform light and high ventilation, flat placement can lead to uneven light exposure. The inner insert rod 422 suspends the mushroom bag cups for vertical cultivation, allowing them to better access air and light.

[0040] For users with a large demand for mushroom bag cups, after separating the outer support cup cylinder 41, the separation cup cylinder 424 and the inner lining cup cylinder 42, the manufacturer can also recycle the outer support cup cylinder 41 and the separation cup cylinder 424. The recycled outer support cup cylinder 41 can be sterilized and sent back to the mushroom bag cup installation site for secondary installation, while the recycled separation cup cylinder 424 can be melted and injection molded to make a new inner lining cup cylinder 42 or outer support cup cylinder 41.

[0041] In summary, the workflow of this invention is as follows: After assembly and sterilization, the mushroom bag cups are placed on the conveying surface of the intermittent conveyor 1 according to the warning section 12. Workers can install ultraviolet germicidal lamps on the inner wall of the sleeve hopper 11 for continuous sterilization. As the intermittent conveyor 1 intermittently conveys the outer support cup cylinders 41, when the warning section 12 containing the outer support cup cylinders 41 moves directly below the discharge port of the unloading machine 2, the two output shafts of the double-headed motor 51 drive the two lead screws 52 to rotate. Under the threaded engagement, the two corresponding sliders 54 come into contact with each other. The two sets of straightening plates 56 are brought together, thereby correcting the deviation of the outer support cup 41 when they are brought together. At this time, the discharge port of the feeder 2 is located directly above the corrected outer support cup 41, so that the straw material fragments and mushroom material fragments are filled into the plastic sleeve 4. After filling, the two output shafts of the double-head motor 51 drive the two lead screws 52 to rotate in opposite directions, so that the straightening plate 56 is reset. Then, under the action of the intermittent conveyor 1, the next outer support cup 41 is conveyed to the discharge port of the feeder 2 for the next correction and filling operation.

[0042] As the intermittent conveyor 1 transports the filled mushroom bag cups, they move into the second isolation cover 141. At this time, the correction plates 56 on the two linkage combs 55 corresponding to the second support platform 14 close together, thereby correcting and limiting the position of the outer support cup cylinder 41 again. After clamping the outer support cup cylinder 41, along the transport direction of the intermittent conveyor 1, the cap outlet of the cap dropping machine 3 is located directly above the outer support cup cylinder 41 on the initial side. The two sets of follow-up pressure rollers 6 are located directly above the other two outer support cup cylinders 41 respectively. Under the action of the intermittent conveyor 1 and the clamping correction structure, the cap dropping machine 3 will place the top cap 43 directly above the inner liner cup cylinder 42 in sequence. The top cap 43 falling out of the cap dropping machine 3 will be stuck on the top of the inner liner cup cylinder 42. At the same time, as the sliding block 61 slides down, the two swing connecting rods 62 will press and smooth the top cap 43 from both sides in sequence.

[0043] After the mushroom bag cups are filled, sealed, and pressed, the intermittent conveyor 1 will gradually send them out for collection by the personnel.

[0044] During the delivery process, staff can insert their hands through the inlet 7301 into their gloves, extending into the sleeve hopper 11 to randomly grab a completed mushroom bag cup from the intermittent conveyor 1 and place it on the separation platform 71. They then squeeze the plastic connecting rod 423 upwards with both hands. At this time, the inner wall of the limiting through hole 4101 will apply an inward squeezing force to the plastic connecting rod 423, causing the plastic connecting rod 423 to undergo elastic deformation and tilt inwards, thus retracting into the limiting through hole 4101. This quickly separates the inner liner cup 42 and the outer support cup 41. After separation, the separated outer support cup 41 is first placed back onto the intermittent conveyor 1 to await discharge, avoiding stacking on the separation platform 71. Then, the separation cup 424 is simply peeled off from the inner liner cup 42 and placed along the inclined surfaces on both sides of the separation platform 71 into the recycling box 72 for recycling.

[0045] When suspending the inner liner cup 42, pull out the guide plate 83 below the corresponding rotating shaft 86 according to the desired installation position. That is, pull the guide plate 83 outward through the handle 84. During the sliding process, when the inner wall of the fixed groove 8302 on the side away from the handle 84 contacts the stop protrusion 85, the upper guide port 8301 and the lower guide port 802 are coaxially connected, thereby connecting the corresponding heat insulation box 8 and the stripping box 7. Then, pull the anti-rotation ring 863 outward to make it slide outward along the inner sliding groove 8601, thereby locking the rod 8. 631 is removed from the C-port clamp 862. After removal, the C-port clamp 862 stops contacting the locking rod 8631. At this time, the worker can drive the rotating shaft 86 to rotate through the handle 861, so that the pull rope 89 extends into the peeling box 7. The two sleeves 892 are respectively fitted onto the two inner insert rods 422 at the bottom of the second outer edge 421. After the fitting is completed, the handle 861 is rotated in the opposite direction, so that the inner lining cup 42 filled with straw material fragments and mushroom material fragments is suspended vertically in the corresponding heat insulation box 8 for mushroom cultivation.

[0046] After the mushroom bag cups have been filled, sealed, and pressed at the output end of the intermittent conveyor 1, the staff will take them out for further inspection (i.e., check whether the top cap 43 is securely attached to the inner lining cup 42) and pack them into boxes.

[0047] The empty and recycled outer support cups 41 collected from the intermittent conveyor 1 can be disinfected and sent back to the installation location of the mushroom bag cups for secondary installation. The separated cups 424 collected in the recycling box 72 and recycled can be melted and injection molded to make new inner liner cups 42 or outer support cups 41.

[0048] However, as is well known to those skilled in the art, the working principles and wiring methods of intermittent conveyors 1, feeding machines 2, cover-dropping machines 3, dual-head motors 51, hydraulic telescopic rods 68, electro-modified glass 82, light strips 9, ultraviolet light strips 91, temperature detectors 92, electronic cameras 93, air intake pumps 94, air exhaust pumps 95, and air source heat pumps are commonplace and can all be purchased and combined on the market. They are conventional methods or common knowledge and will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0049] The different embodiments described above can be combined, substituted, or used in combination with each other.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0051] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vertical edible mushroom bag production and cultivation system, characterized in that: It includes an intermittent conveyor (1) and a sleeve hopper (11) fixedly mounted on top of the intermittent conveyor (1). Several mushroom bags are placed on the conveying surface of the intermittent conveyor (1). Along the transport direction of the intermittent conveyor (1), a feeder (2), a capping machine (3), a bidirectional double-pressure structure, and a vertical culture structure are arranged in sequence; It also includes two clamping correction structures located below the intermittent conveyor (1), with the feeder (2) located above one of the clamping correction structures, and the cover dropper (3) and bidirectional pressure structure located above the other clamping correction structure.

2. The vertical edible mushroom bag production and cultivation system according to claim 1, characterized in that: Warning sections (12) are equidistantly arranged on the conveying surface of the intermittent conveyor (1), and the outer support cup (41) is placed at the center of the warning section (12); The mushroom bag cup includes a plastic sleeve (4) with an open top, an outer support cup tube (41) and an inner lining cup tube (42). The inner lining cup tube (42) is inserted into the outer support cup tube (41), and the outer wall of the inner lining cup tube (42) is in contact with the inner wall of the outer support cup tube (41). The outer wall of the outer support cup (41) is provided with a first outer edge (411), and two limiting through holes (4101) are symmetrically opened on the first outer edge (411). The top outer wall of the inner cup (42) is provided with a second outer edge (421). The bottom of the second outer edge (421) is symmetrically fixed with two sets of inner rods (422) corresponding to the limiting through holes (4101). The bottom of the inner rods (422) is circumferentially fixed with multiple spoon-shaped plastic connecting rods (423). The bottom of the second outer edge (421) contacts the top of the outer support cup (41), the bottom of the plastic connecting rod (423) is inserted into the corresponding limiting through hole (4101), and the outer wall of the plastic connecting rod (423) is engaged with the inner wall of the limiting through hole (4101). After the inner cup tube (42) and the outer cup tube (41) are inserted, the outer wall of the plastic sleeve (4) is in contact with the inner wall of the inner cup tube (42), and the top outer wall of the plastic sleeve (4) is bonded to the inner wall of the inner cup tube (42) through the adhesive layer. Multiple sets of easy-tear grooves (4201) are opened in a circular pattern on the cup wall of the inner cup tube (42). The cup wall of the inner cup tube (42) surrounded by the easy-tear grooves (4201) forms a separate cup tube (424). The top of the separate cup tube (424) is provided with an external pull opening (4202), wherein the adhesive layer is located above the separate cup tube (424).

3. The vertical edible mushroom bag production and cultivation system according to claim 2, characterized in that: The plastic sleeve (4) has multiple sets of ventilation holes and mushroom cuttings (401) corresponding to the separation cup (424).

4. The vertical edible mushroom bag production and cultivation system according to claim 2, characterized in that: The intermittent conveyor (1) is provided with a first support platform (13) and a second support platform (14) below it. Both the first support platform (13) and the second support platform (14) are equipped with clamping correction structures. The first support platform (13) is fixedly connected to a first isolation cover (131) that communicates with the sleeve hopper (11), and the second support platform (14) is fixedly connected to a second isolation cover (141) that communicates with the sleeve hopper (11). The clamping correction structures are located in the corresponding first isolation cover (131) and second isolation cover (141). The clamping correction structure includes a lead screw base (5) and a correction plate (56). The lead screw base (5) is fixed to the top of the first support platform (13). A double-headed motor (51) is fixed on the lead screw base (5). Two mounting slots (501) are symmetrically opened on the lead screw base (5). A lead screw (52) is rotatably connected in the mounting slot (501). The two output shafts of the double-headed motor (51) are fixed to the lead screw (52) on the same side respectively. Two sets of limiting slide rods (53) are symmetrically fixed in the mounting slot (501). The two sets of limiting slide rods (53) are located on both sides of the lead screw (52). The two sets of limiting slide rods (53) are slidably connected to the same inverted T-shaped slider (54). The slider (54) is threaded onto the lead screw (52). Two mounting slots (501) are located on both sides of the conveying surface of the intermittent conveyor (1). The top of the slider (54) is fixed with a linkage comb (55). Three U-shaped correction plates (56) are fixed on the side of the two linkage combs (55) that are close to each other. The two sides of the correction plates (56) are inclined outward. The correction plates (56) on the two linkage combs (55) are distributed vertically. After they are closed, the outer support cup (41) is clamped between the corresponding two correction plates (56).

5. The vertical edible mushroom bag production and cultivation system according to claim 4, characterized in that: The feeder (2) is fixed to the top of the first isolation cover (131), and the discharge port of the feeder (2) extends into the first isolation cover (131) and is located directly above the outer support cup (41) that is snapped between the corresponding two straightening plates (56).

6. The vertical edible mushroom bag production and cultivation system according to claim 4, characterized in that: A high pole platform (15) is fixedly connected to the second support platform (14). The cover drop machine (3) and the bidirectional pressure structure are both fixedly connected to the high pole platform (15). An installation port is opened on the high pole platform (15), and two guide rails (16) are symmetrically fixedly connected in the installation port. A vertical guide groove (161) is opened on the side of the two guide rails (16) that are close to each other. The bidirectional pressure structure includes a sliding block (61), with sliding protrusions (611) on both sides of the sliding block (61), and the sliding protrusions (611) are slidably connected in the guide groove (161) on the same side. A clearance groove (6101) is provided on the sliding block (61), and two swing rods (62) are symmetrically rotatably connected in the clearance groove (6101). The bottom end of the swing rod (62) is rotatably connected to a follower pressure wheel (6), and a trapezoidal initial fixed position is fixed in the clearance groove (6101). Positioning block (63), the initial positioning block (63) is located between two swing links (62), and the inclined surface is in contact with the swing link (62) on the same side. The clearance groove (6101) is also symmetrically fixed with positioning shafts (64) corresponding to the swing links (62). Multiple torsion springs (65) are sleeved on the positioning shafts (64). One end of the torsion spring (65) abuts against the groove wall of the clearance groove (6101), and the other end abuts against the outer wall of the corresponding swing link (62). The top four corners of the sliding block (61) are provided with socket ears (612), and a limit rod (66) is slidably inserted into the socket ear (612). The bottom of the limit rod (66) is fixedly connected to the high rod platform (15). A spring (67) is sleeved on the limit rod (66), and the two ends of the spring (67) abut against the socket ear (612) and the high rod platform (15) respectively. A hydraulic telescopic rod (68) is fixed to the high pole platform (15) by a bracket, and the telescopic end of the hydraulic telescopic rod (68) is in contact with the top of the sliding block (61).

7. The vertical edible mushroom bag production and cultivation system according to claim 6, characterized in that: The straightening plates (56) on the two linked comb teeth (55) corresponding to the second support platform (14) close together and clamp the outer support cup cylinder (41). Along the transport direction of the intermittent conveyor (1), the cap outlet of the capping machine (3) is located directly above the outer support cup cylinder (41) on the initial side, and the two sets of follow-up pressure rollers (6) are located directly above the other two outer support cup cylinders (41). The second isolation cover (141) is provided with a capping port connected to the capping machine (3). The capping machine (3) contains a top cap (43) that is compatible with the inner lining cup (42). The top cap (43) that falls out of the capping machine (3) is stuck on the top of the inner lining cup (42). A layer of breathable cotton ring pad (431) is adhered to the outer wall of the top cap (43). The breathable cotton ring pad (431) is pressed against the inner wall of the inner lining cup (42).

8. The vertical edible mushroom bag production and cultivation system according to claim 6, characterized in that: The vertical culture structure includes a peeling box (7) connected to the sleeve chamber (11). The peeling box (7) has a trapezoidal separation platform (71) inside. Two recycling boxes (72) are detachably inserted into the peeling box (7). The two recycling boxes (72) are located below the separation platform (71). The inclined surface of the separation platform (71) has a drop opening corresponding to the recycling boxes (72). A transparent glass plate (73) is fixed to one side of the peeling box (7). Two insertion ports (7301) are opened on the transparent glass plate (73). A glove connected to the insertion port (7301) is fixed to the side of the transparent glass plate (73) near the peeling box (7). The top of the peeling box (7) is open. The vertical culture structure also includes three interconnected culture chambers. The three interconnected culture chambers are fixed together in a stacked manner, and the top of the bottom interconnected culture chamber peeling box (7) is fixed together.

9. The vertical edible mushroom bag production and cultivation system according to claim 8, characterized in that: The interconnected culture chamber includes an insulated box (8), with the top of the insulated box (8) and the side near the transparent glass plate (73) being open. The bottom insulated box (8) is fixed to the top of the stripping box (7). In two adjacent insulated boxes (8), the bottom of the upper insulated box (8) is fixed to the top opening of the lower insulated box (8), and an insulated closing plate (81) is fixed to the top opening of the top insulated box (8). The side opening of the insulated box (8) is rotatably connected to an electro-modified glass (82) via a hinge. The bottom of the inner wall of the heat insulation box (8) is fixed with multiple sets of positioning slide rails (801), and each set of positioning slide rails (801) is slidably inserted with a guide plate (83). The bottom of the heat insulation box (8) is provided with multiple sets of lower guide ports (802) at equal intervals. The corresponding guide plates (83) are provided with multiple sets of upper guide ports (8301) that are adapted to the lower guide ports (802) at equal intervals. The upper guide ports (8301) and the corresponding lower guide ports (802) are staggered. The heat insulation box (8) has a clearance opening (803) on one side that is connected to the guide plate (83). One end of the guide plate (83) is slidably connected in the clearance opening (803) and the end is fixedly connected to the handle (84). The bottom of the guide plate (83) has a fixed groove (8302). The bottom of the inner wall of the clearance opening (803) is fixedly connected to a corresponding stop protrusion (85). The stop protrusion (85) is slidably inserted into the fixed groove (8302). When the inner wall of the fixed groove (8302) away from the handle (84) contacts the stop protrusion (85), the upper guide opening (8301) and the lower guide opening (802) are coaxially connected. A rotating shaft (86) is also rotatably connected in the heat insulation box (8). The rotating shaft (86) is located directly above one of the guide plates (83), and multiple sets of wire feeding rollers (87) corresponding to the lower guide opening (802) are fixedly sleeved on the rotating shaft (86). Except for the bottom heat insulation box (8), the bottom of the other heat insulation boxes (8) and the bottom of the heat insulation closing plate (81) are provided with multiple sets of shaft bases (88) corresponding to the wire feeding rollers (87). The shaft bases (88) are in pairs, and the shaft bases (88) in the same group are slidably sleeved on the rotating shaft (86) and located on both sides of the corresponding wire feeding rollers (87). A rope-binding rod (881) is fixedly connected between (88), and a rope-binding opening (8810) is provided on the rope-binding rod (881). The rope-binding opening (8810) is coaxially connected with the corresponding lower guide opening (802). A pull rope (89) is wound on the wire-feeding roller (87). The free end of the pull rope (89) extends out of the rope-binding opening (8810), and the end is fixedly fitted with an inverted Y-shaped anti-winding rubber sleeve (810). The end of the pull rope (89) is provided with two branch ropes (891). The two branch ropes (891) extend from the other two ports of the anti-winding rubber sleeve (810), and the end is provided with a sleeve opening (892).

10. The vertical edible mushroom bag production and cultivation system according to claim 9, characterized in that: The rotating shafts (86) in the multiple sets of heat insulation boxes (8) are arranged in a stepped manner. One end of the rotating shaft (86) extends out of the heat insulation box (8) and a handle (861) is fixedly connected to the end. A C-port plate (862) is fixedly connected to the side of the heat insulation box (8) near the handle (861). An inner sliding groove (8601) is provided on the shaft of the rotating shaft (86) extending out of the heat insulation box (8). An anti-rotation ring (863) is slidably sleeved on the rotating shaft (86). The inner wall of the anti-rotation ring (863) is slidably inserted into the inner sliding groove (8601) through a protrusion. A locking rod (8631) is provided on the outer wall of the anti-rotation ring (863). The locking rod (8631) abuts against the opening of the C-port plate (862). The side of the electro-modified glass (82) away from the hinge is detachably fixed to the heat insulation box (8) by bolts; The inner wall of the heat insulation box (8) is equipped with a light strip (9), an ultraviolet light strip (91), a temperature detector (92), an electronic camera (93), an air intake pump (94), and an air outlet pump (95). The exhaust end of the air intake pump (94) and the air intake end of the air outlet pump (95) are connected to the inner cavity of the heat insulation box (8). The air intake end of the air intake pump (94) and the exhaust end of the air outlet pump (95) are connected to the same external air source heat pump. The air intake pump (94), the air outlet pump (95), the air source heat pump, the air outlet pump (95), the electro-modified glass (82), the light strip (9), the ultraviolet light strip (91), the temperature detector (92), and the electronic camera (93) are connected to the external control terminal via signal transmission.

Citation Information

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