Device for automatically spraying mold cavity release agent of graphite crucible and automatically shaping raw materials in mold cavity

Abstract

The invention discloses a device for automatically spraying a graphite crucible mold cavity release agent and automatically shaping raw materials in a mold cavity. According to the device, a chain plate type conveyor is used for conveying a graphite crucible mold, a transverse hydraulic cylinder pushes a Z-shaped support to enable a vertical hydraulic cylinder and the mold to be coaxial, and the vertical hydraulic cylinder drives a motor box to ascend and descend. The water pump extracts the release agent from the release agent container, and the release agent is distributed to the multiple nozzles through the annular pipe and the manifold and evenly sprayed into the mold. And then the raw materials are fed, the vertical hydraulic cylinder is pressed downwards again, the servo gear motor in the motor box drives the blades to rotate, the raw materials are flattened and shaped in the pressing-down process, and it is guaranteed that the raw materials are evenly distributed. A bearing is arranged in a through hole in the bottom of the motor box to guarantee stable rotation of a motor output shaft, and gaps are reserved between the blades and the fixing disc to avoid interference. In addition, the device is further provided with a liquid level sensor, the liquid level of the release agent can be monitored in real time, timely liquid supplementing is facilitated, and it is guaranteed that the production process is conducted stably and efficiently.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of graphite crucible manufacturing auxiliary equipment, in particular to a graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device. BACKGROUND

[0002] In the production and manufacturing process of graphite crucible, mold cavity treatment and raw material shaping are key links affecting product quality and production efficiency. In the traditional production mode, the spraying of the graphite crucible mold cavity release agent often relies on manual operation. Workers hold spraying tools, which not only makes it difficult to ensure uniform coverage of the release agent in the mold cavity, resulting in waste of excessive release agent in some areas and affecting the release effect in some areas, but also makes the manual operation inefficient, which cannot meet the rhythm demand of large-scale production. At the same time, in the aspect of raw material shaping in the mold cavity, workers usually use simple tools to smooth, which is difficult to accurately control the uniformity of the distribution of the raw material, so that the specifications of the produced graphite crucible products are uneven, the quality stability is poor, the scrap rate is high, the production cost is increased, and the further improvement of the production efficiency is limited, so an automatic device is needed to improve this situation. SUMMARY

[0003] The purpose of the present application is to provide a technical solution of a graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device to solve the problems in the background art. In order to solve the defects and drawbacks in the background art, the technical solution has the following contents: The chain plate conveyor is provided with a Z-shaped support on the right side, and a plurality of graphite crucible molds are transported on the top of the chain plate conveyor. A vertical hydraulic cylinder is fixedly connected to the top of the Z-shaped support, the extension shaft of the vertical hydraulic cylinder penetrates the Z-shaped support and is connected with a motor box, a servo reduction motor is fixed in the inner cavity of the motor box, a fixed disc is fixedly connected to the bottom surface of the motor box, and a plurality of blades are connected to the output shaft of the servo reduction motor and penetrate the fixed disc. 10-12 spray heads are inlaid and fixed on the outer circle surface of the fixed disc, a release agent container is fixed in the inside of the Z-shaped support, a water pump is fixed on the left side wall of the release agent container, a liquid discharge hose is connected to the pump liquid end of the water pump, a manifold is connected to the liquid inlet port of each spray head, a ring pipe is connected to the top end of the manifold, and the end of the liquid discharge hose penetrates into the inside of the ring pipe.

[0004] As a preferred scheme of the present application, a chute is fixed on the ground on the right side of the chain plate conveyor, a sliding block is fixed on the bottom surface of the Z-shaped support and slides with the chute, a horizontal hydraulic cylinder is fixed on the top surface of the chute and slides with the chute, and the extension shaft of the horizontal hydraulic cylinder is fixedly connected to the right bottom of the Z-shaped support.

[0005] As a preferred scheme of the present application: the liquid extraction port of the water pump is connected with a liquid extraction pipe penetrating into the inner cavity of the release agent container, a liquid level sensor is fixed on the side wall of the inner cavity of the release agent container, and a liquid supplement port is arranged on the top side wall of the release agent container.

[0006] As a preferred scheme of the present application: a through hole is arranged on the bottom surface of the motor box for the output shaft of the servo reducer motor to penetrate and rotate, and a bearing adapted to the output shaft of the servo reducer motor is arranged in the through hole.

[0007] As a preferred scheme of the present application: the top surface of the blade has a spacing of 0.5-1.0 cm with the bottom surface of the fixed disc.

[0008] As a preferred scheme of the present application: a plurality of openings are arranged in the fixed disc for embedding and fixing the spray heads.

[0009] As a preferred scheme of the present application: one end of the manifold away from the spray head is in communication with the inner cavity space of the annular pipe, and the port of the liquid discharge hose away from the water pump is in communication with the inner space of the annular pipe.

[0010] In the above technical scheme, the present application has the following technical effects and advantages: The technical scheme realizes automatic conveying of the graphite crucible mold by the chain plate conveyor, the Z-shaped support is pushed by the transverse hydraulic cylinder to make the vertical hydraulic cylinder coaxial with the mold, which is convenient for subsequent accurate operation, the motor box is lifted by the vertical hydraulic cylinder, the release agent is extracted from the release agent container by the water pump and distributed to the plurality of spray heads through the annular pipe and the manifold, the release agent can be uniformly sprayed into the mold, the problem of uneven manual spraying is avoided, the demolding effect and product quality are improved, the vertical hydraulic cylinder is lifted after spraying, the raw materials are pressed again, the blade is rotated by the servo reducer motor, the raw materials are flattened and shaped in the pressing process, the distribution of the raw materials in the mold is ensured to be uniform, the product forming quality is improved, the bearing in the through hole at the bottom of the motor box ensures stable rotation of the output shaft of the servo reducer motor, the blade and the fixed disc have a spacing to avoid interference, and the liquid level sensor can monitor the liquid level of the release agent in real time, so that the liquid can be supplemented in time to ensure the continuity of production. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical schemes in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0012] Figure 1 It is an overall structure diagram of the release agent spraying and raw material shaping mechanism. Figure 2 It is a partial component diagram of the device. Figure 3 Fig. 1 is a schematic view of the internal structure of the device.

[0013] Reference signs: 1, chain plate conveyor; 2, graphite crucible mold; 3, Z-shaped support; 4, vertical hydraulic cylinder; 5, sliding groove; 6, horizontal hydraulic cylinder; 7, motor box; 8, servo deceleration motor; 9, water pump; 10, liquid suction pipe; 11, release agent container; 12, liquid discharge hose; 13, annular pipe; 14, blade; 15, fixed disc; 16, manifold; 17, spray head. DETAILED DESCRIPTION

[0014] In order to make the technical solutions and implementation modes of the present application clearer and more illustrative, the following introduces several preferred specific embodiments for implementing the technical solutions of the present application. The following description is essentially exemplary and is not intended to limit the disclosure, application and use. It should be understood that in all these drawings, the same or similar reference signs indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure and do not necessarily show the specific dimensions and their proportions of the various embodiments of the present disclosure. The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application.

[0015] Embodiment one: graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device. The chain plate conveyor 1 is horizontally placed on the ground and transports the graphite crucible mold 2 from front to back. The sliding groove 5 is fixed on the ground at the right side thereof, the Z-shaped support 3 bottom block is embedded in the sliding groove 5, the horizontal hydraulic cylinder 6 is fixed at the top right side of the sliding groove 5, the telescopic shaft is connected with the right bottom of the Z-shaped support 3. The vertical hydraulic cylinder 4 is installed at the top of the Z-shaped support 3, the telescopic shaft penetrates through the Z-shaped support 3 and connects the motor box 7, the servo deceleration motor 8 is fixed in the motor box 7, the bottom surface is provided with the fixed disc 15, the output shaft of the servo deceleration motor 8 penetrates through the fixed disc 15 and is installed with several pieces of blades 14, the top of the blade 14 and the bottom of the fixed disc 15 are spaced apart by 0.5 cm. The fixed disc 15 is inlaid with 10 spray heads 17, the release agent container 11 is fixed inside the Z-shaped support 3, the water pump 9 is installed on the left side wall thereof, the liquid suction port is connected with the liquid suction pipe 10 which extends into the release agent container 11, the pump liquid end is connected with the liquid discharge hose 12. The spray head 17 liquid inlet port is connected with the manifold 16, the top end of the manifold 16 is connected with the annular pipe 13, the end of the liquid discharge hose 12 extends into the annular pipe 13, the liquid level sensor is fixed on the side wall of the inner cavity of the release agent container 11, and the top side wall is provided with a liquid supplement port. The motor box 7 is provided with a through hole at the bottom, and a bearing is installed for the rotation of the output shaft of the servo deceleration motor 8.

[0016] When working, the chain plate conveyor 1 transports graphite crucible molds 2, when the molds reach the designated position, the transverse hydraulic cylinder 6 pushes the Z-shaped support 3 to move left and right, so that the vertical hydraulic cylinder 4 is coaxial with the crucible. The vertical hydraulic cylinder 4 is lowered, before feeding, the water pump 9 works, the demolding agent is extracted from the demolding agent container 11, uniformly sprayed into the mold through the liquid discharge hose 12, the annular pipe 13, the manifold 16 and the spray head 17. After that, the vertical hydraulic cylinder 4 is lifted again, the raw material is put into the mold, the vertical hydraulic cylinder 4 is pressed again, the servo reducer motor 8 is started, the blade 14 is slowly rotated during the pressing process, and the raw material in the mold is leveled to realize shaping.

[0017] In another production area, the device is also arranged. The chain plate conveyor 1 transports graphite crucible molds 2 in a set direction, the sliding groove 5 and the Z-shaped support 3 are not changed, the transverse hydraulic cylinder 6 controls the Z-shaped support 3 to move left and right, so that the vertical hydraulic cylinder 4 can be coaxial with the crucible. The motor box 7 connected with the telescopic shaft of the vertical hydraulic cylinder 4 is normally installed with the servo reducer motor 8, the outer circle of the fixed disc 15 is inlaid and fixed with 12 spray heads 17, and the distance between the top of the blade 14 and the bottom of the fixed disc 15 is 0.8 cm. The demolding agent container 11 is filled with demolding agent, the water pump 9 extracts the demolding agent through the liquid suction pipe 10, delivers it to the annular pipe 13 through the liquid discharge hose 12, and then distributes it to each spray head 17 through the manifold 16.

[0018] During production, the chain plate conveyor 1 transports the mold, after reaching the position, the transverse hydraulic cylinder 6 pushes the Z-shaped support 3 to adjust the position, the vertical hydraulic cylinder 4 is lowered, the water pump 9 is opened, and the demolding agent is uniformly sprayed into the mold. Subsequently, the vertical hydraulic cylinder 4 is lifted, the raw material is put in, and when it is pressed again, the servo reducer motor 8 drives the blade 14 to rotate, which levels the raw material during the pressing process, and completes the shaping operation.

[0019] In example three, the chain plate conveyor 1 of the device continuously transports graphite crucible molds 2. The Z-shaped support 3 can flexibly move left and right under the action of the sliding groove 5 and the transverse hydraulic cylinder 6, so as to ensure that the vertical hydraulic cylinder 4 is coaxial with the crucible. The motor box 7 connected with the telescopic shaft of the vertical hydraulic cylinder 4 is normally installed with the servo reducer motor 8, the output shaft of the servo reducer motor 8 penetrates the fixed disc 15 to connect the blade 14, and the distance between the top of the blade 14 and the bottom of the fixed disc 15 is 1.0 cm. The outer circle of the fixed disc 15 is inlaid and fixed with 11 spray heads 17, and a liquid level sensor is arranged in the demolding agent container 11. When the liquid level is lower than the set value, the demolding agent is supplemented through the liquid supplement port on the top side wall. The water pump 9 extracts the demolding agent through the liquid suction pipe 10, delivers it to the annular pipe 13 through the liquid discharge hose 12, and then distributes it to the spray head 17 through the manifold 16.

[0020] When the device is running, the chain plate conveyor 1 transports the mold to the designated position, the transverse hydraulic cylinder 6 pushes the Z-shaped support 3 to adjust the position, the vertical hydraulic cylinder 4 is lowered, and the water pump 9 works to uniformly spray the release agent into the mold. After the vertical hydraulic cylinder 4 is lifted, the raw materials are poured in, and when it is pressed down again, the servo reducer motor 8 drives the blade 14 to rotate, which smoothes the raw materials inside the mold during the pressing process, achieving shaping.

[0021] According to the above-mentioned preferred technical solution, the working process of the technical solution is described: after the chain plate conveyor 1 is started, it continuously transports the graphite crucible mold 2 from front to back. When the graphite crucible mold 2 is transported to the designated position, the transverse hydraulic cylinder 6 starts to work. Since the bottom surface of the Z-shaped support 3 is fixed with a sliding block that is adapted to slide in the sliding groove 5, the extension and retraction of the extension shaft of the transverse hydraulic cylinder 6 pushes the Z-shaped support 3 to move left and right on the sliding groove 5, so that the vertical hydraulic cylinder 4 installed on the top of the Z-shaped support 3 is coaxial with the graphite crucible mold 2. At this time, the extension and retraction shaft of the vertical hydraulic cylinder 4 is lowered, driving the motor box 7 to move downward, and the fixed disc 15 fixedly connected to the bottom surface of the motor box 7 also descends. Before the graphite crucible mold 2 is fed, the water pump 9 starts to work. The water pump 9 draws the release agent from the release agent container 11 through the liquid suction pipe 10 connected to the liquid suction port, and then delivers the release agent to the annular pipe 13 through the liquid discharge hose 12 connected to the pump liquid end. Since the liquid inlet ports of the 10-12 spray heads 17 embedded on the outer surface of the fixed disc 15 are all connected with the manifold 16, the top end of the manifold 16 is connected with the annular pipe 13, and the end of the manifold 16 away from the spray head 17 is in communication with the inner space of the annular pipe 13, and the port of the liquid discharge hose 12 away from the water pump 9 is in communication with the inner space of the annular pipe 13, so the release agent will be distributed from the annular pipe 13 to each spray head 17 through the manifold 16, and then uniformly sprayed into the graphite crucible mold 2 through the spray head 17.

[0022] After the spraying of the release agent is completed, the telescopic shaft of the vertical hydraulic cylinder 4 is lifted again, driving the motor box 7 and the fixed disc 15 to rise, and then the raw materials are poured into the graphite crucible mold 2 which has been sprayed with the release agent, and then the telescopic shaft of the vertical hydraulic cylinder 4 is pressed again, so that the fixed disc 15 and the blades 14 installed below the fixed disc 15 enter the graphite crucible mold 2, and at the same time the servo reduction motor 8 fixed in the inner cavity of the motor box 7 starts to work, the output shaft of the servo reduction motor 8 penetrates the fixed disc 15 to drive several blades 14 to rotate, and the blades 14 rotate slowly during the pressing process to smooth the raw materials in the mold, thereby realizing the shaping of the raw materials. The bottom surface of the motor box 7 is provided with a through hole for the output shaft of the servo reduction motor 8 to penetrate and rotate, and a bearing adapted to the output shaft of the servo reduction motor 8 is installed in the through hole to ensure the stable rotation of the output shaft of the servo reduction motor 8. The top surface of the blade 14 is spaced apart from the bottom surface of the fixed disc 15 by a distance of 0.5-1.0 cm to avoid interference between the blade 14 and the fixed disc 15 during rotation. In addition, the liquid level sensor fixed on the inner cavity side wall of the release agent container 11 can monitor the liquid level of the release agent in real time, and when the liquid level is too low, the release agent can be supplemented through the liquid supplementing port provided on the top side wall of the release agent container 11.

[0023] The foregoing merely describes some exemplary embodiments of the present application by way of illustration, and it is needless to say that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present application. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of the claims of the present application.

Claims

1. A graphite crucible mold cavity demolding agent automatic spraying and mold cavity raw material automatic shaping device, comprising a chain plate conveyor (1), characterized in that: The right side of the chain plate conveyor (1) is provided with a Z-shaped support (3), the top of the chain plate conveyor (1) transports a plurality of graphite crucible molds (2), the top of the Z-shaped support (3) is fixedly connected with a vertical hydraulic cylinder (4), the telescopic shaft of the vertical hydraulic cylinder (4) penetrates through the Z-shaped support (3) and is connected with a motor box (7), the inner cavity of the motor box (7) is fixedly connected with a servo reduction motor (8), the bottom surface of the motor box (7) is fixedly connected with a fixed disc (15), the output shaft of the servo reduction motor (8) penetrates through the fixed disc (15) and is connected with a plurality of blades (14). The outer surface of the fixed disc (15) is embedded with 10-12 spray heads (17), the inside of the Z-shaped support (3) is fixedly connected with a release agent container (11), the left side wall of the release agent container (11) is fixedly connected with a water pump (9), the liquid outlet end of the water pump (9) is connected with a drain hose (12), the liquid inlet port of the spray head (17) is connected with a manifold (16), the top end of the manifold (16) is connected with a ring pipe (13), and the distal end of the drain hose (12) penetrates into the inside of the ring pipe (13).

2. The graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device according to claim 1, characterized in that: The right side of the chain plate conveyor (1) is fixedly connected with a chute (5), the bottom surface of the Z-shaped support (3) is fixedly connected with a sliding block adapted to slide with the chute (5), and the top surface of the chute (5) is fixedly connected with a horizontal hydraulic cylinder (6), and the telescopic shaft of the horizontal hydraulic cylinder (6) is fixedly connected with the right bottom of the Z-shaped support (3).

3. The graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device according to claim 1, characterized in that: The liquid suction port of the water pump (9) is connected with a liquid suction pipe (10) penetrating into the inner cavity of the release agent container (11), the inner cavity side wall of the release agent container (11) is fixedly connected with a liquid level sensor, and the top side wall of the release agent container (11) is provided with a liquid supplement port.

4. The graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device according to claim 1, characterized in that: The bottom surface of the motor box (7) is provided with a through hole for the output shaft of the servo reduction motor (8) to penetrate and rotate, and the inside of the through hole is provided with a bearing matched with the output shaft of the servo reduction motor (8).

5. The automatic graphite crucible mold cavity release agent spraying and raw material shaping device in the mold cavity according to claim 1, characterized in that: The top surface of the blade (14) and the bottom surface of the fixed disc (15) have a spacing of 0.5cm-1.0cm.

6. The graphite crucible mold cavity release agent automatic spraying and mold cavity raw material automatic shaping device according to claim 1, characterized in that: A plurality of openings for embedding the spray heads (17) are formed in the inside of the fixed disc (15).

7. The automatic graphite crucible mold cavity release agent spraying and raw material shaping device in the mold cavity according to claim 1, characterized in that: The end of the manifold (16) away from the spray head (17) is in communication with the inner cavity space of the ring pipe (13), and the port of the drain hose (12) away from the water pump (9) is in communication with the inner space of the ring pipe (13).

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