Zinc supplementing machine

By designing a zinc-applying machine, using an infusion pipe to control the amount of anti-corrosion liquid and a spring-supported brush roller for automatic application, the problems of uneven coating on the cut surface of photovoltaic purlins and low manual efficiency were solved, achieving uniform coating and cost reduction.

CN121402268APending Publication Date: 2026-01-27ANHUI YINTIAN INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202511904946.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-17
Publication Date
2026-01-27

AI Technical Summary

Technical Problem

The existing process of applying anti-corrosion liquid to the cut surface of photovoltaic purlins is cumbersome, uneven, and results in insufficient thickness or waste, affecting the appearance quality of the product and resulting in low labor efficiency.

Method used

A zinc replenishment machine was designed, comprising a frame, a feeding and discharging guiding mechanism, an anti-corrosion liquid conveying mechanism, and left and right zinc replenishment roller mechanisms. The amount of anti-corrosion liquid is controlled by the liquid delivery pipe, and the anti-corrosion liquid is automatically applied by using a spring-supported brush roller that fits against the cut surface of the product. Excess liquid is collected by a collection box.

Benefits of technology

It achieves uniform and controllable thickness application of anti-corrosion liquid, reduces material waste, improves work efficiency, and lowers labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a zinc supplementing machine which comprises a rack, a feeding and discharging guide mechanism is mounted on the inner wall of the rack, during use, a zinc supplementing brush roller is fixed to a mounting frame, a base is fixed to the set position of a cold bending machine, a preservative liquid barrel is fixed to the top of the mounting frame, a liquid conveying pipe at the lower end of the preservative liquid barrel is connected to the zinc supplementing brush roller, and preservative liquid is conveyed; according to the use requirement, the flow rate switch between the preservative liquid barrel and the liquid conveying pipe is adjusted, the flow rate is controlled, the feeding guide roller and the discharging guide roller are installed on the inner wall of the installation frame, and the roller support is adjusted through the installation frame according to the use requirement; after being stressed, the spring can generate elasticity to enable the zinc supplementing brush roller to be attached to the cut surface of a product all the time, the brush roller absorbs preservative liquid to continuously supplement zinc to the cut surface of the product, finally redundant zinc supplementing liquid drops into a material collecting box below the brush roller device, the product exits through a discharging guide roller, and therefore the zinc supplementing machine is completed.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of zinc supplementing, and particularly relates to a zinc supplementing machine. BACKGROUND

[0002] With the development of the photovoltaic power generation industry, the anti-corrosion ability of the purline for photovoltaic power generation is required to be higher, and the cut surface of the purline is not provided with an anti-corrosion layer, and is more prone to rust in a harsh environment, so it is particularly important to apply an anti-corrosion material to the cut surface, and a worker uses a brush to dip anti-corrosion liquid and apply the anti-corrosion liquid to the cut surface, and the operation is complicated, and therefore, a zinc supplementing machine is needed.

[0003] However, the current zinc supplementing operation is uneven in application, has low thickness and poor anti-corrosion performance, and has high thickness and waste of anti-corrosion liquid, the width of the cut surface is equal to the thickness of the material, is very narrow, and the application operation is inconvenient, and the anti-corrosion liquid is often applied to other parts of the product during application, affects the appearance quality of the product, and the manual operation efficiency is low and the labor cost is high. SUMMARY

[0004] The application aims to provide a zinc supplementing machine to solve the problems in the background.

[0005] To achieve the above-mentioned purpose, the application provides the following technical scheme. The zinc supplementing machine comprises a rack, an in-out material guiding mechanism is installed on the inner wall of the rack, a product is attached to the outer wall of the in-out material guiding mechanism, an anti-corrosion liquid conveying mechanism is installed on the outer wall of the rack, and a left-right zinc supplementing roller mechanism is installed at one end of the anti-corrosion liquid conveying mechanism.

[0006] Preferably, the rack comprises a base and a mounting frame, the base is arranged at the lower end of the rack, and the mounting frame is welded to the outer wall of the base.

[0007] Preferably, the in-out material guiding mechanism comprises an in-material guiding roller and an out-material guiding roller, the in-material guiding roller is installed on the inner wall of the mounting frame, and the out-material guiding roller is arranged on one side of the in-material guiding roller.

[0008] Preferably, the anti-corrosion liquid conveying mechanism comprises an anti-corrosion liquid barrel, a flow rate switch, a liquid conveying pipe and a material collecting box, the anti-corrosion liquid barrel is installed on the outer wall of the mounting frame, the flow rate switch is installed at the lower end of the anti-corrosion liquid barrel, the liquid conveying pipe is arranged on the inner wall of the flow rate switch, and the material collecting box is installed on the outer wall of the mounting frame.

[0009] Preferably, the left-right zinc supplementing roller mechanism comprises springs, roller supports and brush rollers, the springs are all installed on the inner wall of the mounting frame, one end of each spring is welded to the roller support, and the brush roller is installed on the outer wall of the roller support.

[0010] Preferably, the mounting frame is movably connected with the in-material guiding roller, and the inner wall of the mounting frame is designed in a perforated manner.

[0011] Preferably, the aggregate box is vertically arranged with the mounting frame, and the inner wall of the mounting frame is designed as an open hole.

[0012] Preferably, the roller bracket is movably connected with the mounting frame, and the roller bracket is symmetrically arranged with the central axis of the mounting frame.

[0013] Compared with the prior art, the present application has the following beneficial effects: 1. The infusion tube is used to connect the brush roller, the flow rate switch controls the amount of corrosion-proof liquid delivered to the zinc supplementing brush roller, thereby controlling the zinc supplementing thickness, the excess zinc supplementing liquid can be dropped into the aggregate box, the zinc supplementing brush roller is provided with a spring, the spring can be elastically deformed after being stressed, so that the zinc supplementing brush roller can be always attached to the product cut surface, the zinc supplementing brush roller absorbing the corrosion-proof liquid can continuously supplement the product cut surface, the rack is provided with adjusting holes, the position and angle of the roller bracket can be adjusted according to the product, different specifications of products can be applied, the use amount of corrosion-proof paint is reduced, the material cost is reduced, manual operation is cancelled, the zinc supplementing efficiency is improved, and the labor cost for zinc supplementing is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 it is a vertical appearance structure schematic diagram of the zinc supplementing machine of the present application; Figure 2 it is a plane top view structure schematic diagram of the zinc supplementing machine of the present application; Figure 3 it is a plane front view structure schematic diagram of the zinc supplementing machine of the present application; Figure 4 it is a plane side view structure schematic diagram of the zinc supplementing machine of the present application.

[0015] In the figure: 1, rack; 101, base; 102, mounting frame; 2, feeding and discharging guide mechanism; 201, feeding guide roller; 202, discharging guide roller; 3, product; 4, corrosion-proof liquid delivery mechanism; 401, corrosion-proof liquid barrel; 402, flow rate switch; 403, infusion tube; 404, aggregate box; 5, left and right zinc supplementing roller mechanism; 501, spring; 502, roller bracket; 503, brush roller. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0017] Please refer to Figures 1-4 , the present application provides a zinc supplementing machine technical solution: The application discloses a zinc supplementing machine which comprises a rack 1, an inlet-outlet material guiding mechanism 2 is arranged on the inner wall of the rack 1, a product 3 is attached to the outer wall of the inlet-outlet material guiding mechanism 2, a corrosion-proof liquid conveying mechanism 4 is arranged on the outer wall of the rack 1, and a left-right zinc supplementing roller mechanism 5 is arranged at one end of the corrosion-proof liquid conveying mechanism 4.

[0018] The rack 1 comprises a base 101 and a mounting frame 102, the base 101 is arranged at the lower end of the rack 1, and the mounting frame 102 is welded to the outer wall of the base 101.

[0019] The inlet-outlet material guiding mechanism 2 comprises an inlet material guiding roller 201 and an outlet material guiding roller 202, the inlet material guiding roller 201 is arranged on the inner wall of the mounting frame 102, and the outlet material guiding roller 202 is arranged on one side of the inlet material guiding roller 201.

[0020] The corrosion-proof liquid conveying mechanism 4 comprises a corrosion-proof liquid barrel 401, a flow rate switch 402, a liquid conveying pipe 403 and a material collecting box 404, the corrosion-proof liquid barrel 401 is arranged on the outer wall of the mounting frame 102, the flow rate switch 402 is arranged at the lower end of the corrosion-proof liquid barrel 401, the liquid conveying pipe 403 is arranged on the inner wall of the flow rate switch 402, and the material collecting box 404 is arranged on the outer wall of the mounting frame 102.

[0021] The left-right zinc supplementing roller mechanism 5 comprises springs 501, roller supports 502 and brush rollers 503, the springs 501 are arranged on the inner wall of the mounting frame 102, the roller supports 502 are welded to one end of the springs 501, and the brush rollers 503 are arranged on the outer wall of the roller supports 502.

[0022] The mounting frame 102 is movably connected with the inlet material guiding roller 201, and the inner wall of the mounting frame 102 is designed in a hole-opened mode.

[0023] The material collecting box 404 is arranged perpendicularly to the mounting frame 102, and the inner wall of the mounting frame 102 is designed in a hole-opened mode.

[0024] The roller support 502 is movably connected with the mounting frame 102, and the roller support 502 is arranged symmetrically to the central axis of the mounting frame 102.

[0025] It needs to be explained that the application is a zinc supplement machine, when in use, the zinc supplement brush roller 503 is fixed on the mounting frame 102, the base 101 is fixed at the set position of the cold bending machine, the corrosion resistant liquid barrel 401 is fixed on the top of the mounting frame 102, the corrosion resistant liquid barrel 401 is connected to the zinc supplement brush roller 503 through the liquid inlet pipe 403 at the lower end, the corrosion resistant liquid is transported, according to the use requirement, the flow rate switch 402 between the corrosion resistant liquid barrel 401 and the liquid inlet pipe 403 is adjusted to control the flow rate, the feeding guide roller 201 and the discharging guide roller 202 are installed on the inner wall of the mounting frame 102, according to the use requirement, the roller cylinder support 502 of the mounting frame 102 is adjusted, when the product 3 enters, the spring 501 is forced to produce elasticity to make the zinc supplement brush roller 503 always adhere to the cut surface of the product 3, the brush roller 503 absorbs the corrosion resistant liquid to continuously supplement the zinc to the cut surface of the product 3, finally the excess zinc supplement liquid will drop into the material collecting box 404 below the brush roller 503 device, the product 3 is discharged through the discharging guide roller 202, and thus the zinc supplement machine is completed.

[0026] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A zinc replenishment machine, characterized in that: Includes a frame (1), the inner wall of the frame (1) is equipped with a feeding and discharging guide mechanism (2), the outer wall of the feeding and discharging guide mechanism (2) is attached to a product (3), the outer wall of the frame (1) is equipped with an anti-corrosion liquid conveying mechanism (4), and one end of the anti-corrosion liquid conveying mechanism (4) is equipped with a left and right zinc replenishing roller mechanism (5).

2. The zinc replenishment machine according to claim 1, characterized in that: The frame (1) includes a base (101) and a mounting bracket (102). The base (101) is located at the lower end of the frame (1), and the mounting bracket (102) is welded to the outside of the base (101).

3. The zinc replenishment machine according to claim 2, characterized in that: The feeding and discharging guiding mechanism (2) includes a feeding guide roller (201) and a discharging guide roller (202). The feeding guide roller (201) is installed on the inner wall of the mounting frame (102), and a discharging guide roller (202) is provided on one side of the feeding guide roller (201).

4. The zinc replenishment machine according to claim 2, characterized in that: The corrosion-resistant liquid conveying mechanism (4) includes a corrosion-resistant liquid tank (401), a flow rate switch (402), a delivery pipe (403), and a collection box (404). The corrosion-resistant liquid tank (401) is installed on the outer wall of the mounting frame (102). The flow rate switch (402) is installed at the lower end of the corrosion-resistant liquid tank (401). The delivery pipe (403) is provided on the inner wall of the flow rate switch (402). The collection box (404) is installed on the outer wall of the mounting frame (102).

5. The zinc replenishment machine according to claim 2, characterized in that: The left and right zinc replenishing roller mechanism (5) includes a spring (501), a roller bracket (502) and a brush roller (503). The spring (501) is installed on the inner wall of the mounting frame (102). One end of the spring (501) is welded to the roller bracket (502). The outer wall of the roller bracket (502) is equipped with a brush roller (503).

6. The zinc replenishment machine according to claim 2, characterized in that: The mounting bracket (102) is movably connected to the feed guide roller (201), and the inner wall of the mounting bracket (102) is designed with openings.

7. The zinc replenishment machine according to claim 4, characterized in that: The collection box (404) is arranged vertically to the mounting frame (102), and the inner wall of the mounting frame (102) is designed with openings.

8. The zinc replenishment machine according to claim 5, characterized in that: The roller support (502) is movably connected to the mounting frame (102), and the roller support (502) is symmetrically arranged about the central axis of the mounting frame (102).