Animal and plant double-protein meal replacement ball and manufacturing process thereof
By combining silkworm pupa protein and pea protein and using a segmented baking process, animal and plant dual-protein meal replacement balls were prepared, solving the problems of high resource consumption and low efficiency in traditional protein supply. This achieved efficient nutritional supply and taste experience, and broadened the direction of food research and development.
Patent Information
- Application Number
- CN202511941314.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-22
- Publication Date
- 2026-03-20
AI Technical Summary
Traditional protein supply methods are resource-intensive and inefficient, failing to meet the evolving nutritional needs of the population. Furthermore, animal proteins are high in saturated fatty acids, while plant proteins have low digestibility and absorption rates and insufficient amino acid profiles.
By combining silkworm pupa protein and pea protein in a 1:1 ratio, and using a segmented baking process and chocolate decoration, dual-protein meal replacement balls made from animal and plant proteins are prepared. Combined with oatmeal, chopped nuts and other ingredients, a crispy outer shell and a soft and chewy inner core are formed, ensuring the stability of nutritional components and flavor layers.
It achieves efficient nutritional supply, meets consumers' demand for high-efficiency amino acids, provides high-quality protein, takes into account crispy texture and palatability, broadens the direction of food research and development, and meets the needs of sugar control.
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Figure CN121694342A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of food processing, and particularly relates to a double-protein meal replacement ball of animals and plants and a preparation process. BACKGROUND
[0002] The double protein is a double protein source obtained according to the dose-effect relationship and precise interaction of natural high-quality proteins represented by plant proteins and animal proteins. The combination of animal proteins and plant proteins can make up for the shortcomings of high content of saturated fatty acids and cholesterol in animal proteins, low digestibility of plant proteins and insufficient types of amino acids, and provide higher nutritional value for the human body.
[0003] Double-protein food: is a new type of nutrient and healthy food rich in protein, which is mainly composed of plant proteins and animal proteins, and can be fortified with vitamins, minerals and other nutrients to meet the nutritional and health needs of different groups of people.
[0004] At present, the nutritional needs of Chinese people are upgrading, but the traditional protein supply has problems such as large resource consumption and low efficiency, and the development of alternative proteins has become the key. Therefore, it is of great significance to develop a double-protein meal replacement ball that effectively combines silkworm pupa protein and pea protein, and to create a food that takes into account nutritional density, processing performance and consumer acceptance. SUMMARY
[0005] To solve the problems in the background art, the application provides a double-protein meal replacement ball of animals and plants, which has the characteristics of high nutrition, sufficient flavor and good use experience.
[0006] The application also provides a preparation process of the double-protein meal replacement ball of animals and plants.
[0007] To achieve the above-mentioned purpose, the application provides the following technical solution: a double-protein meal replacement ball of animals and plants, the double-protein meal replacement ball comprising 25-30g of double-protein powder, 65-75g of oatmeal, 12-18g of sugar substitute, 20-25g of egg liquid, 10g of nut fragments, 2-5g of black sesame, 3g of coconut oil, 3g of corn oil, 5g of pumpkin seeds, 1.5g of dark chocolate, and 0.8g of coconut crisp. The double-protein powder is prepared by mixing animal proteins and plant proteins in a ratio of 1:1.
[0008] The preparation process of the double-protein meal replacement ball of animals and plants comprises the following steps: S1, the animal protein is selected from silkworm chrysalis protein, and the plant protein is selected from pea protein, the silkworm chrysalis protein and the pea protein are weighed and taken according to the proportion of 1:1, then pre-mixed and passed through a 60-mesh sieve, then oatmeal, sugar substitute, nut fragments, egg liquid, black sesame, coconut crisp and pumpkin seeds are put into a mixing machine, fully stirred, and coconut oil and corn oil are added multiple times during stirring until the sugar substitute is basically dissolved, and it is ensured that all raw materials are uniformly mixed; S2, baking oil paper is laid in the mold, and the mixed material of 16g S1 is taken multiple times and rolled into a ball shape, and then placed into the spherical hole of the mold for shaping; S3, the mold is placed into a baking tray, and the spherical mixed material in the mold is baked into a shape in the middle layer of the oven, the oven temperature is set to 150 DEG C, and after baking for 10 min, the upper and lower temperatures of the oven are adjusted to 110 DEG C, and baking is carried out again for 10 min; S4, the baking tray is taken out together with the mold, and the shaped meal replacement ball is poured on a cooling rack and cooled at room temperature for 30 min; S5, 1.5g of dark chocolate is heated and melted, and then the cooled shaped meal replacement ball is decorated with chocolate icing to cover the surface with a layer of chocolate; S6, the meal replacement ball after completing the icing decoration is placed in a ultraviolet irradiation cabinet for sterilization for 20 min, and then taken out and packaged with tin paper, and stored at room temperature.
[0009] In the present application, further, the amount of coconut oil and corn oil added is 3g.
[0010] In the present application, further, the oatmeal, nut fragments, pumpkin seeds and coconut crisp are all broken by a food processor, wherein the oatmeal is broken to half the size of the original piece, the nut fragments have a particle size of 2-4mm, the pumpkin seeds have a particle size of 3-6mm, and the coconut crisp has a size of 5-15mm.
[0011] In the present application, further, the pre-mixing time of the silkworm chrysalis protein and the pea protein is 10 min, and the stirring time in the mixing machine is 15 min.
[0012] In the present application, further, the dark chocolate is melted by water separation heating method, and the melting temperature is 45-48 DEG C.
[0013] In the present application, further, the cooling temperature of the shaped meal replacement ball is 20-24 DEG C, and the humidity is less than 50% RH.
[0014] In the present application, further, the cooling rack is an anodized aluminum rack.
[0015] In the present application, further, the wavelength of ultraviolet rays inside the ultraviolet irradiation cabinet is 220-280nm.
[0016] In the present application, further; the tin paper adopts 60 mu m aluminum foil paper, prevents the meal replacement ball oxidation.
[0017] Compared with the prior art, the beneficial effects of the present application are: 1. Innovative raw material application, broadening the future food research and development direction: breaking through the limitations of traditional protein food relying on soybean and whey protein, introducing edible silkworm chrysalis protein for research and development of meal replacement food, replacing traditional protein, improving the selection of high-quality protein in food, and broadening the future food, new product research and development direction and innovative ideas; 2. Double protein synergistic matching, optimizing the efficiency of nutrient supply: using animal source (silkworm chrysalis protein) + plant source (pea protein) double protein combination, accurately playing the complementary advantages of animal and plant proteins - achieving comprehensive coverage of essential amino acids, balanced supply of non-essential amino acids, making the composition of essential amino acids close to the ideal protein mode, and meeting the needs of consumers for efficient nutrient intake; 3. Mastication and flavor layer design: relying on the formula combination of oatmeal, nut fragments, and sugar substitutes, creating a "crispy shell + soft and chewy core" mastication level, retaining the granular feeling of oatmeal and the crispness of nut fragments, and forming a soft and chewy core through the adhesion of double proteins and egg liquid; The flavor is mainly "natural protein aroma + light nutty flavor", and the sugar control demand is adapted without sucrose design; 4. Segment type baking process: innovative use of "high-temperature crispness locking + low-temperature shape fixing" segmented baking technology, initial baking quickly locks the crispness of oatmeal and nut fragments, and secondary baking realizes the stable setting of each raw material, maximizes the retention of nutritional ingredients, and ensures that the product has both crispness and palatability, and takes into account nutrition and eating experience. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The flowchart of the present application; DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. EMBODIMENT
[0020] Please refer to Figure 1 , the present application provides the following technical solutions: the production formula of the animal-plant double protein meal replacement ball: S1, weigh 25g of silkworm chrysalis protein and pea protein at a ratio of 1:1, then premix and pass through a 60 mesh sieve, then take 65g of oatmeal, 13g of sugar substitute, 10g of nut crumb, 20g of egg liquid, 2g of black sesame, 0.8g of coconut crisp, and 5g of pumpkin seeds into a mixer, stir thoroughly, and add 3g of coconut oil and 3g of corn oil multiple times during stirring until the sugar substitute is basically dissolved, ensuring that all ingredients are evenly mixed; S2, lay baking paper in the mold, and roll 16g of the mixture of S1 into a ball shape multiple times, then put it into the spherical hole of the mold to shape; S3, place the mold into the baking tray, so that the spherical mixture in it enters the middle layer of the oven for baking to shape, set the oven temperature to 150℃ at the top and bottom, bake for 10 minutes, then adjust the oven temperature to 110℃ at the top and bottom, and bake for another 10 minutes; S4, take out the baking tray together with the mold, and pour the shaped meal replacement balls onto a cooling rack, and cool at room temperature for 30 minutes; S5, melt 1.5g of dark chocolate by heating it to 45℃, then decorate the cooled shaped meal replacement balls with chocolate glaze to cover the surface with a layer of chocolate; S6, place the meal replacement balls after glaze decoration into a UV irradiation cabinet for sterilization for 20 minutes, then take them out and package them with tin foil, and store at room temperature. Embodiment
[0021] The difference between this embodiment and embodiment 1 is that the specific formula for making the animal-plant double protein meal replacement ball is as follows: S1, weigh 30g of silkworm chrysalis protein and pea protein at a ratio of 1:1, then premix and pass through a 60 mesh sieve, then take 75g of oatmeal, 18g of sugar substitute, 10g of nut crumb, 25g of egg liquid, 2g of black sesame, 0.8g of coconut crisp, and 5g of pumpkin seeds into a mixer, stir thoroughly, and add 3g of coconut oil and 3g of corn oil multiple times during stirring until the sugar substitute is basically dissolved, ensuring that all ingredients are evenly mixed; S2, lay baking paper in the mold, and roll 16g of the mixture of S1 into a ball shape multiple times, then put it into the spherical hole of the mold to shape; S3, place the mold into the baking tray, so that the spherical mixture in it enters the middle layer of the oven for baking to shape, set the oven temperature to 150℃ at the top and bottom, bake for 10 minutes, then adjust the oven temperature to 110℃ at the top and bottom, and bake for another 10 minutes; S4, take out the baking tray together with the mold, and pour the shaped meal replacement balls onto a cooling rack, and cool at room temperature for 30 minutes; S5. Melt 1.5g of dark chocolate in a double boiler to 45℃, then decorate the cooled and shaped meal replacement balls with chocolate glaze to cover the surface with a chocolate layer. S6. After the meal replacement balls have been coated and decorated, place them in an ultraviolet irradiation cabinet for sterilization for 20 minutes. Then, take out the meal replacement balls, wrap them in aluminum foil, and store them at room temperature. Example
[0022] The difference between this embodiment and Embodiments 1 and 2 is that the specific formula for making the animal and plant dual-protein meal replacement balls is as follows: S1. Weigh 27g of silkworm pupa protein and pea protein in a 1:1 ratio, then premix them and pass them through a 60-mesh sieve. Then, put 70g of oatmeal, 15g of artificial sweetener, 10g of chopped nuts, 23g of egg liquid, 2g of black sesame seeds, 0.8g of coconut crisps and 5g of pumpkin seeds into a mixer and stir thoroughly. While stirring, add 3g of coconut oil and 3g of corn oil in several measured amounts until the artificial sweetener is basically dissolved, ensuring that all ingredients are evenly mixed. S2. Line the mold with baking parchment paper, weigh out 16g of the mixture from S1 several times, roll it into a ball, and then place it into the spherical hole of the mold to shape it. S3. Place the mold on the baking tray, so that the spherical mixture can be placed in the middle rack of the oven for baking to shape it. Set the oven temperature to 150℃ for both the top and bottom and bake for 10 minutes. Then adjust the oven temperature to 110℃ and bake for another 10 minutes. S4. Remove the baking tray along with the mold, and pour the shaped meal replacement balls onto a cooling rack to cool at room temperature for 30 minutes. S5. Melt 1.5g of dark chocolate in a double boiler to 45℃, then decorate the cooled and shaped meal replacement balls with chocolate glaze to cover the surface with a chocolate layer. S6. After the meal replacement balls have been coated and decorated, place them in an ultraviolet irradiation cabinet for sterilization for 20 minutes. Then, take out the meal replacement balls, wrap them in aluminum foil, and store them at room temperature.
[0023] Table 1 shows the nutritional composition of the animal and plant dual-protein meal replacement balls in Example 3.
[0024] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. Animal and plant dual-protein meal replacement balls, characterized in that: The dual-protein meal replacement ball contains 25-30g of dual-protein powder, 65-75g of rolled oats, 12-18g of artificial sweetener, 20-25g of egg liquid, 10g of chopped nuts, 2-5g of black sesame seeds, 3g of coconut oil, 3g of corn oil, 5g of pumpkin seeds, 1.5g of dark chocolate, and 0.8g of coconut crisps. The dual-protein powder is made by mixing animal protein and plant protein in a 1:1 ratio.
2. The manufacturing process of the animal and plant dual-protein meal replacement balls according to claim 1, characterized in that: Includes the following steps: S1. Animal protein is selected from silkworm pupa protein, and plant protein is selected from pea protein. Weigh the silkworm pupa protein and pea protein in a 1:1 ratio, then premix them and pass them through a 60-mesh sieve. Then put oatmeal, sugar substitute, chopped nuts, egg liquid, black sesame seeds, coconut crisps and pumpkin seeds into a mixer and stir thoroughly. During stirring, add coconut oil and corn oil in multiple measured amounts until the sugar substitute is basically dissolved, ensuring that all ingredients are evenly mixed. S2. Line the mold with baking parchment paper, weigh out 16g of the mixture from S1 several times, roll it into a ball, and then place it into the spherical hole of the mold to shape it. S3. Place the mold on the baking tray, so that the spherical mixture can be placed in the middle rack of the oven for baking to shape it. Set the oven temperature to 150℃ for both the top and bottom and bake for 10 minutes. Then adjust the oven temperature to 110℃ and bake for another 10 minutes. S4. Remove the baking tray along with the mold, and pour the shaped meal replacement balls onto a cooling rack to cool at room temperature for 30 minutes. S5. Take 1.5g of dark chocolate, heat and melt it, then decorate the cooled and shaped meal replacement balls with chocolate glaze to cover the surface of the chocolate layer. S6. After the meal replacement balls have been coated and decorated, place them in an ultraviolet irradiation cabinet for sterilization for 20 minutes. Then, take out the meal replacement balls, wrap them in aluminum foil, and store them at room temperature.
3. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The amount of coconut oil and corn oil added is 3g each.
4. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The oatmeal, chopped nuts, pumpkin seeds, and coconut chips are all processed using a food processor. The oatmeal is chopped to half its original size, the chopped nuts are 2-4mm in diameter, the pumpkin seeds are 3-6mm in diameter, and the coconut chips are 5-15mm in diameter.
5. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The silkworm pupa protein and pea protein were premixed for 10 minutes and stirred in a mixer for 15 minutes.
6. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The dark chocolate is melted using a double boiler method at a temperature of 45-48℃.
7. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The cooling temperature of the molded meal replacement balls is 20-24℃, and the humidity is less than 50%RH.
8. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The cooling rack is made of anodized aluminum.
9. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The ultraviolet wavelength inside the ultraviolet irradiation cabinet is 220-280nm.
10. The animal and plant dual-protein meal replacement balls and their manufacturing process according to claim 2, characterized in that: The foil used is made of 60μm aluminum foil to prevent the meal replacement balls from oxidizing.