Digital weighing sensor error self-diagnosis method

By employing dual baseline technology of acoustic vibration and electrical signals, combined with a latent fault feature library, we have achieved the early detection and timely diagnosis of latent faults in digital weighing sensors. This solves the problem of latent faults that are difficult to identify using traditional methods, ensuring the stability and accuracy of the weighing system.

CN122084082APending Publication Date: 2026-05-26ZHENGZHOU XINYIDE ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHENGZHOU XINYIDE ELECTROMECHANICAL EQUIP CO LTD
Filing Date
2026-02-28
Publication Date
2026-05-26

AI Technical Summary

Technical Problem

Existing self-diagnostic technologies for digital load cells struggle to identify hidden faults within the sensor, such as microcracks, initial micro-delamination between the strain gauge and the substrate, or early aging of the internal encapsulating colloid, leading to decreased measurement accuracy and failure to detect these faults in a timely manner.

Method used

By establishing dual baselines for acoustic vibration and electrical signals, synchronously acquiring dynamic response sequences, extracting characteristic parameters of acoustic vibration and electrical signals, and combining them with a dual feature library of latent faults for joint comparison, fault diagnosis results are generated and error compensation is performed.

Benefits of technology

It enables the early detection and timely diagnosis of latent faults, improves the sensitivity and timeliness of fault diagnosis, ensures that the sensor suppresses errors immediately in the early stage of a fault, and guarantees the continuous and stable operation of the weighing system.

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Abstract

The application belongs to the technical field of sensor fault diagnosis and error compensation, and particularly discloses a digital weighing sensor error self-diagnosis method. The application improves the early detection sensitivity and diagnosis reliability of the sensor mechanical structure hidden fault through sound vibration and electrical signal double baseline fusion and multi-stage trigger diagnosis. The application realizes quantitative evaluation of the measurement error caused by the hidden fault through the establishment of a fault coupling model and an error influence mapping model. The application can diagnose the fault and suppress the measurement error in real time online through an adaptive compensation algorithm, thereby improving the temporary measurement accuracy and system usability of the sensor in the unhealthy state. The application realizes fault severity grading and predictive maintenance support through the calculation of a comprehensive health index and a predicted maintenance window.
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