Method and device for monitoring wear of a high-precision milling machine tool

By acquiring multimodal sensing signals and using micro-perturbations for temporal resampling and feature alignment, the problem of signal susceptibility to noise interference in high-precision milling machine tool wear monitoring was solved, enabling continuous and accurate monitoring of tool wear.

CN122401167APending Publication Date: 2026-07-17SHENZHEN ZHAOHE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHENZHEN ZHAOHE TECH CO LTD
Filing Date
2026-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology, high-precision milling machine tool wear monitoring methods are easily affected by machine tool background noise, making it difficult to achieve effective signal extraction and feature recognition. Furthermore, machine vision monitoring cannot capture dynamic wear behavior under extreme cutting loads.

Method used

By acquiring multimodal sensing signals (acoustic emission, vibration, and current signals) during the cutting process, injecting active modulation signals within a dynamic sliding window, and utilizing the frequency modulation features generated by micro-perturbations for time-domain resampling and feature alignment, the tool wear state is determined by combining a deep learning model.

Benefits of technology

It enables continuous monitoring during the cutting process, reduces the impact of background noise on the signal, and improves the accuracy and real-time performance of tool wear condition identification.

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Abstract

本发明提出了一种用于高精度铣床刀具磨损的监测方法及装置,在切削过程中通过动态滑动窗口采集多模态感知信号,在每一个滑动窗口开始时,在当前滑动窗口内搜索目标时间点,所述目标时间点为用于注入主动调制信号的时间点,当到达所述目标时间点时,向刀具驱动机构发送微扰控制指令,以所述微扰动产生的频率调制特征作为对齐特征,对各个感知维度的感知信号进行时域重采样与特征对齐操作,从各个感知维度的感知信号中提取特征向量,并配置各个感知维度的权重系数;基于所述特征向量和所述权重系数确定刀具磨损状态,能够解决传统被动监测中信号易受机床背景噪声淹没、多传感器时间不同步导致的特征失真问题,实现切削过程中的连续监测。
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