Process for improving the efficiency of ion nitriding of an extrusion die for aluminium alloys

By using pulsed plasma explosion and plasma nitriding processes, the wear and fatigue problems of aluminum alloy extrusion dies in complex environments have been solved, achieving improved nitriding efficiency and enhanced performance.

CN122406148APending Publication Date: 2026-07-17抚州安通新材科技有限公司 +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
抚州安通新材科技有限公司
Filing Date
2026-04-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Aluminum alloy extrusion dies are prone to wear and fatigue crack propagation due to friction, extrusion and impact during operation, leading to die failure. Existing single ion nitriding technology is difficult to meet the requirements of complex service environments.

Method used

Pulsed plasma explosion treatment is used to increase the surface roughness and specific surface area of ​​the material, forming high-density dislocations and refining the grains. Combined with plasma nitriding treatment, a high-concentration nitriding layer is formed to improve nitriding efficiency.

Benefits of technology

It significantly improves nitriding efficiency, increases nitrided layer thickness, enhances material hardness, toughness, and wear resistance, and extends mold life.

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Abstract

The present application relates to the technical field of material surface treatment, and particularly relates to a process for improving ion nitriding efficiency of a mold, comprising the following steps: firstly, an original aluminum alloy extrusion mold is processed into a standard sample by adopting electric spark wire cutting technology; then, the sample is subjected to solid solution aging treatment, and after mechanical polishing, surface degreasing treatment is performed by using an acetone solution and a drying process is completed; the present application has the beneficial effect that pulse plasma explosion treatment increases the roughness and specific surface area of the material surface; in addition, pulse plasma action causes significant plastic deformation of the material, promotes the generation of surface nanocrystalline grains and the formation of internal defects such as dislocation cells, dislocation walls, twins and the like, which enhances the activity and surface free energy of the material, so that more nitrogen atoms can be adsorbed, and the adsorption effect forms a high nitrogen concentration on the material surface, which is beneficial to the formation of nitrides.
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