A high-efficiency cutting device for thin stone processing
Patent Information
- Application Number
- CN202610713093.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-05-22
- Publication Date
- 2026-08-04
AI Technical Summary
该薄型石材加工用高效切割装置,利用基座、凸台等,来进行切割工作,此装置在使用时,是通过锯片进行切割,但是锯片只有一个,对于需要多道切割的薄型石材,需多次调整石材位置进行重复切割,操作复杂,且仅仅通过半导体制冷片对石材进行降温,无法保证降温效果,且无法对锯片进行降温,同时无法对产生的粉尘进行抑制,因此需要对此装置进行改进
1、该薄型石材加工的高效切割设备,通过设置的切割组件,当需要对薄型石材进行切割工作时,首先将需要进行切割的部分放在放置架顶部,放置架位于切割盘底部,且不与切割盘位置重合,多组切割盘对称分布于转动轴外围的设置,可实现石材的多道同步切割,大幅减少切割次数,提升加工效率,无需多次调整石材位置,尤其适用于薄型石材的批量加工,同时,第一液压缸能带动移动台及上方切割结构左右移动,第二液压缸可调节切割盘的高度,配合伺服电机驱动切割盘转动,让切割操作能灵活适应不同尺寸、厚度的石材切割需求,增强了设备的通用性,并且,切割盘通过固定轴、螺纹套与转动轴连接,便于快速拆卸更换,当切割盘磨损或需要更换不同规格时,操作简便,减少了设备停机时间,进一步保障了加工效率,同时便于根据切割的需要对切割盘的数量进行增加,以及对切割盘之间的间距进行调节,回收框内底部呈倾斜设置,便于收集切割过程中产生的污水和碎屑,污水经排水框排出后可进行后续处理再利用,减少水资源浪费,加工架和放置台的排水孔设计合理,能确保污水和碎屑顺利流入回收框,避免在加工区域堆积,保持设备的良好运行状态,固定框左侧的防护罩可对第一液压缸起到保护作用,阻挡切割过程中产生的碎屑,延长液压缸的使用寿命,挡尘罩位于切割盘外围,能减少碎屑飞溅,保护操作人员安全,同时保持加工环境的整洁。
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Figure CN122500842A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of thin stone processing technology, specifically to a high-efficiency cutting device for thin stone processing. Background Technology
[0002] In the field of thin-walled stone processing, cutting is a crucial process, and its efficiency and precision directly affect the subsequent processing quality and production efficiency of the stone. Currently, traditional thin-walled stone cutting equipment faces numerous problems in practical applications. Traditional equipment is usually equipped with only a single cutting disc, which can only complete one cutting process at a time. For thin stone that requires multiple cuts, the stone position needs to be adjusted repeatedly for repeated cutting. This not only increases the number of operation steps, but also greatly extends the processing time, resulting in low production efficiency and difficulty in meeting the needs of batch processing. During the cutting process, the high-speed friction between the cutting disc and the stone generates a lot of heat. If it cannot be cooled down in time, on the one hand, the cutting disc will wear out due to high temperature, shorten its service life and increase equipment maintenance costs. On the other hand, thin stone is brittle and local high temperature can easily cause the stone to chip, crack or deform, which seriously affects product quality. Meanwhile, the cutting process generates a lot of dust. Traditional equipment lacks effective dust suppression measures. The flying dust not only pollutes the working environment, but also damages the respiratory system of operators and endangers their health.
[0003] According to the patent application published on the Internet, a high-efficiency cutting device for thin stone processing (authorization announcement number: CN111702969B) is described as including a "base, boss" etc., to perform cutting work.
[0004] Regarding the above description, the applicant believes the following issues exist: This high-efficiency cutting device for thin stone processing utilizes a base and bosses for cutting. While it uses a single saw blade, multiple cuts are required for thin stone, necessitating repeated adjustments to the stone's position. This operation is complex. Furthermore, relying solely on a semiconductor cooling chip to cool the stone is insufficient to guarantee effective cooling and cannot effectively cool the saw blade or suppress dust generation. Therefore, improvements to this device are necessary. Summary of the Invention
[0005] The purpose of this invention is to provide a high-efficiency cutting device for thin stone processing to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a high-efficiency cutting device for thin stone processing, including a processing frame, a cutting mechanism provided on the top of the processing frame, a fixing mechanism provided on the top of the cutting mechanism, a recycling frame fixedly connected to the top inner side of the processing frame, a drainage frame fixedly connected to the right side of the recycling frame, and a cooling mechanism provided inside the recycling frame. The cutting mechanism includes a cutting component and a water spraying component. The cutting component is disposed on the top of the processing frame, and the water spraying component is disposed on the top of the cutting component. The cutting assembly includes a placement platform, which is fixedly connected to the top of the processing frame. A placement frame is fixedly connected to the top of the placement platform. Fixed frames are fixedly connected to the front and rear sides of the placement platform. A first hydraulic cylinder is fixedly connected to the left side of the fixed frame. A movable platform is fixedly connected to the right side of the first hydraulic cylinder. The movable platform is slidably connected inside the fixed frame. A rectangular frame is fixedly connected to the inner top of the movable platform. A second hydraulic cylinder is fixedly connected to the bottom of the rectangular frame. A support frame is fixedly connected to the top of the second hydraulic cylinder. A connecting arm is fixedly connected to the top inner side of the support frame. A servo motor is fixedly connected to the inner side of the connecting arm. A base cover is fixedly connected to the bottom of the servo motor. A rotating shaft is fixedly connected to the front side of the servo motor. A cutting disc is slidably connected to the periphery of the rotating shaft. A fixed shaft is inserted into the cutting disc. A threaded sleeve is threadedly connected to the right side of the fixed shaft. A connecting frame is slidably connected to the periphery of the front end of the rotating shaft. A support frame is fixedly connected to the top of the connecting frame. The support frame is slidably connected to the periphery of the support frame. A limit shaft is threadedly connected inside the support frame.
[0007] According to the above technical solution, a protective cover is fixedly connected to the left side of the fixed frame, and the protective cover is located around the first hydraulic cylinder. Drainage holes are respectively opened on the top of the processing frame and inside the placement table, and both are rectangular and located on the top of the recycling frame. The bottom of the recycling frame is inclined to facilitate the recycling of wastewater generated during cutting through the drainage holes.
[0008] According to the above technical solution, the rectangular frame is slidably connected to the top of the fixed frame, the support frame is slidably connected to the inside of the rectangular frame, a dust cover is fixedly connected to the front side of the servo motor and the dust cover is located around the cutting disc, the fixed shaft passes through the inside of the rotating shaft, and the limiting shaft passes through the inside of the support frame, so as to facilitate the fixing of the cutting disc through the fixed shaft.
[0009] According to the above technical solution, the cutting disc, fixed shaft and threaded sleeve are arranged in three sets and symmetrically distributed around the rotating shaft, so that the cutting efficiency can be improved by using three sets.
[0010] According to the above technical solution, the water spraying assembly includes a water storage tank, which is fixedly connected to the bottom of the processing frame. A connector is fixedly connected to the left side of the water storage tank. A first conveying pipe is fixedly connected to the rear side of the water storage tank. A first water pump is fixedly connected to the periphery of the first conveying pipe. The first water pump is fixedly connected to the bottom of the processing frame. A hose is fixedly connected to the top rear end of the first conveying pipe. A first fixing frame is slidably connected to the periphery of the hose. A second conveying pipe is fixedly connected to the left front end of the hose. A spray pipe is fixedly connected to the bottom of the second conveying pipe. A second fixing frame is fixedly connected to the periphery of the second conveying pipe.
[0011] According to the above technical solution, the first fixing frame is fixedly connected to the top of the support frame, the second fixing frame is fixedly connected to the left side of the support frame, and the bottom of the nozzle is inclined to the right and located at the top left side of the cutting disc, so that the cutting disc can be cooled through the nozzle.
[0012] According to the above technical solution, the fixing mechanism includes a fixed platform, which is fixedly connected to the left side of the movable platform and the rectangular frame. A third hydraulic cylinder is fixedly connected to the front side of the fixed platform, and a movable plate is fixedly connected to the rear side of the third hydraulic cylinder. A guide rod is fixedly connected to the front side of the movable plate, and the guide rod is slidably connected inside the fixed platform. A fixed sleeve is fixedly connected inside the movable plate, and a telescopic rod is fixedly connected inside the fixed sleeve. A support shaft is fixedly connected to the rear side of the telescopic rod, and the support shaft is slidably connected inside the fixed sleeve. An installation frame is fixedly connected to the rear side of the support shaft, and the installation frame is located on the top of the placement platform. A limit roller is rotatably connected to the inner side of the installation frame. A spring is sleeved around the telescopic rod, and the front side of the spring is fixedly connected inside the fixed sleeve, while the rear side of the spring is fixedly connected to the front side of the support shaft.
[0013] According to the above technical solution, the bottom of the mounting frame is in contact with the top of the placement platform. The fixed platform, the third hydraulic cylinder, the guide rod, the moving plate, the fixed sleeve, the support shaft, the mounting frame, the limiting roller, the telescopic rod and the spring are arranged in four sets and are symmetrically distributed on the front and rear sides of the top of the placement platform. This allows for the use of four sets to fix thin stones of different sizes and ensure the quality of cutting.
[0014] According to the above technical solution, the cooling mechanism includes a connecting pipe, which is fixedly connected to the front side of the water storage tank. A second water pump is fixedly connected to the periphery of the connecting pipe and is fixedly connected to the bottom of the processing frame. A diversion pipe is fixedly connected to the top of the connecting pipe, and a sealing gasket is fixedly connected to the periphery of the connecting pipe and is fixedly connected to the bottom of the recycling frame. A first nozzle is fixedly connected to the top of the diversion pipe, and second nozzles are fixedly connected to the front and rear sides of the top of the diversion pipe. A bracket is fixedly connected to the periphery of the diversion pipe and is fixedly connected to the inner side of the recycling frame.
[0015] According to the above technical solution, the connecting pipe is fixedly connected inside the recycling frame, the second nozzle is inclined inward, and the diversion pipe is located inside the processing frame and at the bottom of the placement platform, so that the second nozzle can cool down the bottom of the thin stone and further improve the cutting quality.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are: 1. This high-efficiency cutting equipment for thin stone processing, through its specially designed cutting components, allows for multi-stage simultaneous cutting of the stone. The portion to be cut is placed on top of a support frame, which is positioned below the cutting disc but not overlapping with it. Multiple cutting discs are symmetrically distributed around the rotating shaft, enabling simultaneous multi-pass cutting, significantly reducing the number of cuts and improving processing efficiency. It eliminates the need for frequent adjustments to the stone's position, making it particularly suitable for batch processing of thin stone. Simultaneously, a first hydraulic cylinder moves the moving table and the upper cutting structure left and right, while a second hydraulic cylinder adjusts the height of the cutting disc. Combined with a servo motor driving the cutting disc's rotation, this allows for flexible adaptation to different sizes and thicknesses of stone, enhancing the equipment's versatility. Furthermore, the cutting disc is connected to the rotating shaft via a fixed shaft and threaded sleeve, facilitating quick disassembly and replacement. When the cutting discs wear out or need to be replaced with different specifications, the operation is simple, reducing equipment downtime and further ensuring processing efficiency. It also allows for easy adjustment of the number of cutting discs and the spacing between them as needed. The bottom of the recycling box is inclined to facilitate the collection of wastewater and debris generated during the cutting process. Wastewater can be further treated and reused after being discharged through the drainage box, reducing water waste. The drainage holes of the processing rack and placement table are reasonably designed to ensure that wastewater and debris flow smoothly into the recycling box, preventing accumulation in the processing area and maintaining good equipment operation. The protective cover on the left side of the fixed frame protects the first hydraulic cylinder, blocking debris generated during the cutting process and extending the service life of the hydraulic cylinder. The dust cover is located around the cutting discs, reducing debris splashing, protecting operator safety, and maintaining a clean processing environment.
[0017] 2. This high-efficiency cutting equipment for thin stone processing, through its water spray assembly, ensures that when the cutting disc cuts the thin stone, the water tank, via a first water pump, delivers water through a first delivery pipe, a hose, and a second delivery pipe to the spray nozzle. The spray nozzle then sprays water onto the top left side of the cutting disc. On one hand, the water flow directly acts on the contact area between the cutting disc and the stone, quickly dissipating the heat generated during cutting and preventing accelerated wear of the cutting disc due to high temperatures. It also prevents the thin stone from chipping, cracking, or deforming due to localized overheating. On the other hand, the water flow moistens the dust generated during cutting. It suppresses dust, improves the working environment, and protects the respiratory system of operators. When the support frame moves the cutting disc left and right, the second delivery pipe and spray pipe can move synchronously with the cutting disc under the action of the hose, ensuring the continuity of the water spraying process and improving the cutting quality. The drainage holes on the processing rack and the placement table guide the sewage and debris into the recycling box. The bottom of the recycling box is inclined to facilitate the discharge of sewage through the drainage box for subsequent filtration, realizing the recycling of water resources, reducing water waste, and reducing dust pollution to the environment.
[0018] 3. This high-efficiency cutting equipment for thin stone processing, through its fixed mechanism, allows the third hydraulic cylinder to move the moving plate and mounting frame when the thin stone to be cut is placed on top of the placement frame. As the moving plate moves, it causes the guide rod to slide inside the fixed platform. When the limiting roller contacts the front and rear sides of the stone, it compresses the support shaft, telescopic rod, and spring, causing the spring to deform. Simultaneously, the support shaft slides within the fixed sleeve. Utilizing the elastic buffering effect of the telescopic rod and spring, the stone can be firmly fixed to the placement platform without damaging it, effectively preventing displacement during cutting, ensuring cutting accuracy, and avoiding cutting deviations caused by stone movement. Furthermore, the fixed platform, third hydraulic cylinder, guide rod, moving plate, fixed sleeve, support shaft, mounting frame, limiting roller, telescopic rod, and spring are arranged in four sets, symmetrically distributed on the front and rear sides of the top of the placement platform, enabling the fixing of thin stones of different sizes.
[0019] 4. This high-efficiency cutting equipment for thin stone processing, through its cooling mechanism, allows for efficient cooling of the stone. When the thin stone to be cut is placed on top of the placement rack and fixed by the limiting rollers, the second water pump delivers water from the storage tank to the distribution pipe via the connecting pipe. The water jets from the first and second nozzles provide cooling from the bottom of the stone, further preventing damage due to excessive temperature. The water jets also wash away residual dust and debris on the surface of the placement table. Combined with the drainage holes of the processing rack and placement table, wastewater and debris are discharged into the recycling box, achieving a dual effect of dust reduction and cleaning. Attached Figure Description
[0020] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a three-dimensional view of the structure of the present invention; Figure 2 This is a schematic diagram of the cutting mechanism. Figure 3 This is a schematic diagram of the cut component structure; Figure 4 This is a schematic diagram of the top structure of the placement platform; Figure 5 This is a schematic diagram of the top structure of the mobile station; Figure 6 This is a schematic diagram of the inner structure of the connecting arm; Figure 7 This is a schematic diagram of the water spray assembly structure; Figure 8 This is a schematic diagram of the fixed mechanism structure; Figure 9 This is a schematic diagram of the sectional structure of the fixed sleeve; Figure 10 for Figure 9 Enlarged structural diagram at point A in the middle; Figure 11 A schematic diagram of the cooling mechanism; In the diagram: 1. Processing frame; 2. Cutting mechanism; 3. Fixing mechanism; 4. Cooling mechanism; 5. Recycling frame; 6. Drainage frame; 21. Cutting assembly; 22. Water spray assembly; 211. Placement table; 212. Fixing frame; 213. Protective cover; 214. First hydraulic cylinder; 215. Placement frame; 216. Moving table; 217. Rectangular frame; 218. Support frame; 219. Second hydraulic cylinder; 2191. Connecting arm; 2192. Dust cover; 2193. Servo motor; 2194. Base cover; 2195. Rotating shaft; 2196. Cutting disc; 2197. Threaded sleeve; 2198. Fixing shaft; 2199. Connecting frame; 21 991. Support frame; 21992. Limiting shaft; 221. Water tank; 222. Connector; 223. First water pump; 224. First delivery pipe; 225. Hose; 226. First fixing frame; 227. Second delivery pipe; 228. Second fixing frame; 229. Spray pipe; 31. Fixing platform; 32. Third hydraulic cylinder; 33. Guide rod; 34. Moving plate; 35. Fixing sleeve; 36. Support shaft; 37. Mounting frame; 38. Limiting roller; 39. Telescopic rod; 391. Spring; 41. Second water pump; 42. Connecting pipe; 43. Sealing gasket; 44. Diverter pipe; 45. First nozzle; 46. Second nozzle; 47. Bracket. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0022] This invention provides the following technical solutions: Example
[0023] Combination Figures 1 to 11 A high-efficiency cutting device for thin stone processing includes a processing frame 1, a cutting mechanism 2 on the top of the processing frame 1, a fixing mechanism 3 on the top of the cutting mechanism 2, a recycling frame 5 fixedly connected to the top inner side of the processing frame 1, a drainage frame 6 fixedly connected to the right side of the recycling frame 5, and a cooling mechanism 4 on the inner side of the recycling frame 5. The cutting mechanism 2 includes a cutting component 21 and a water spraying component 22. The cutting component 21 is disposed on the top of the processing frame 1, and the water spraying component 22 is disposed on the top of the cutting component 21. The cutting assembly 21 includes a placement table 211, which is fixedly connected to the top of the processing frame 1. A placement frame 215 is fixedly connected to the top of the placement table 211. Fixed frames 212 are fixedly connected to the front and rear sides of the placement table 211. A first hydraulic cylinder 214 is fixedly connected to the left side of the fixed frame 212. A movable table 216 is fixedly connected to the right side of the first hydraulic cylinder 214. The movable table 216 is slidably connected inside the fixed frame 212. A rectangular frame 217 is fixedly connected to the inner top of the movable table 216. A second hydraulic cylinder 219 is fixedly connected to the bottom inside the rectangular frame 217. A support frame 218 is fixedly connected to the top of the second hydraulic cylinder 219. A connecting arm 219 is fixedly connected to the top inner side of the support frame 218. 1. A servo motor 2193 is fixedly connected to the inner side of the connecting arm 2191. A bottom cover 2194 is fixedly connected to the bottom of the servo motor 2193. A rotating shaft 2195 is fixedly connected to the front side of the servo motor 2193. A cutting disc 2196 is slidably connected to the outer periphery of the rotating shaft 2195. A fixed shaft 2198 is inserted into the inside of the cutting disc 2196. A threaded sleeve 2197 is threadedly connected to the right side of the fixed shaft 2198. A connecting frame 2199 is slidably connected to the outer periphery of the front end of the rotating shaft 2195. A support frame 21991 is fixedly connected to the top of the connecting frame 2199. The support frame 21991 is slidably connected to the outer periphery of the support frame 218. A limit shaft 21992 is threadedly connected inside the support frame 21991.
[0024] Furthermore, a protective cover 213 is fixedly connected to the left side of the fixed frame 212, and the protective cover 213 is located around the first hydraulic cylinder 214. Drainage holes are respectively opened on the top of the processing frame 1 and inside the placement table 211, and both are rectangular and located on the top of the recycling frame 5. The bottom of the recycling frame 5 is inclined to facilitate the recycling of wastewater generated during cutting through the drainage holes.
[0025] Furthermore, the rectangular frame 217 is slidably connected to the top of the fixed frame 212, the support frame 218 is slidably connected to the inside of the rectangular frame 217, the dust cover 2192 is fixedly connected to the front side of the servo motor 2193, and the dust cover is located around the cutting disc 2196. The fixed shaft 2198 passes through the inside of the rotating shaft 2195, and the limiting shaft 21992 passes through the inside of the support frame 218, so as to facilitate the fixing of the cutting disc 2196 through the fixed shaft 2198.
[0026] Furthermore, the cutting disc 2196, the fixed shaft 2198, and the threaded sleeve 2197 are provided in three sets and are symmetrically distributed around the rotating shaft 2195, so that the cutting efficiency can be improved by using three sets. Example
[0027] See Figure 1-11 Furthermore, based on Embodiment 1, the water spray assembly 22 further includes a water storage tank 221, which is fixedly connected to the bottom of the processing frame 1. A connector 222 is fixedly connected to the left side of the water storage tank 221. A first conveying pipe 224 is fixedly connected to the rear side of the water storage tank 221. A first water pump 223 is fixedly connected to the periphery of the first conveying pipe 224. The first water pump 223 is fixedly connected to the bottom of the processing frame 1. A hose 225 is fixedly connected to the top rear end of the first conveying pipe 224. A first fixing frame 226 is slidably connected to the periphery of the hose 225. A second conveying pipe 227 is fixedly connected to the left front end of the hose 225. A spray pipe 229 is fixedly connected to the bottom of the second conveying pipe 227. A second fixing frame 228 is fixedly connected to the periphery of the second conveying pipe 227.
[0028] Furthermore, the first fixing frame 226 is fixedly connected to the top of the support frame 218, the second fixing frame 228 is fixedly connected to the left side of the support frame 218, and the bottom of the nozzle 229 is inclined to the right and located at the top left side of the cutting disc 2196, so that the cutting disc 2196 can be cooled through the nozzle 229. Example
[0029] See Figure 1-11Based on Examples 1 and 2, the fixing mechanism 3 further includes a fixing platform 31, which is fixedly connected to the left side of the moving platform 216 and the rectangular frame 217. A third hydraulic cylinder 32 is fixedly connected to the front side of the fixing platform 31, and a moving plate 34 is fixedly connected to the rear side of the third hydraulic cylinder 32. A guide rod 33 is fixedly connected to the front side of the moving plate 34 and is slidably connected to the inside of the fixing platform 31. A fixing sleeve 35 is fixedly connected to the inside of the moving plate 34, and a telescopic rod 39 is fixedly connected to the inside of the fixing sleeve 35. A support shaft 36 is fixedly connected to the rear side of the telescopic rod 39 and is slidably connected to the inside of the fixing sleeve 35. An installation frame 37 is fixedly connected to the rear side of the support shaft 36 and is located on the top of the placement platform 211. A limit roller 38 is rotatably connected to the inside of the installation frame 37. A spring 391 is sleeved around the telescopic rod 39. The front side of the spring 391 is fixedly connected to the inside of the fixing sleeve 35, and the rear side of the spring 391 is fixedly connected to the front side of the support shaft 36.
[0030] Furthermore, the bottom of the mounting frame 37 is in contact with the top of the placement platform 211. The fixing platform 31, the third hydraulic cylinder 32, the guide rod 33, the moving plate 34, the fixing sleeve 35, the support shaft 36, the mounting frame 37, the limiting roller 38, the telescopic rod 39, and the spring 391 are provided in four sets, which are symmetrically distributed on the front and rear sides of the top of the placement platform 211. This allows for the use of four sets to fix thin stones of different sizes, ensuring the quality of the cutting. Example
[0031] See Figure 1-11 Based on Examples 1, 2, and 3, the cooling mechanism 4 further includes a connecting pipe 42, which is fixedly connected to the front side of the water storage tank 221. A second water pump 41 is fixedly connected to the outside of the connecting pipe 42 and is fixedly connected to the bottom of the processing frame 1. A diversion pipe 44 is fixedly connected to the top of the connecting pipe 42. A sealing gasket 43 is fixedly connected to the outside of the connecting pipe 42 and is fixedly connected to the bottom of the recycling frame 5. A first nozzle 45 is fixedly connected to the top of the diversion pipe 44. A second nozzle 46 is fixedly connected to the front and rear sides of the top of the diversion pipe 44. A bracket 47 is fixedly connected to the outside of the diversion pipe 44 and is fixedly connected to the inside of the recycling frame 5.
[0032] Furthermore, the connecting pipe 42 is fixedly connected to the inside of the recycling frame 5, the second nozzle 46 is inclined inward, and the diversion pipe 44 is located inside the processing frame 1 and at the bottom of the placement table 211, so that the second nozzle 46 can cool down the bottom of the thin stone and further improve the cutting quality.
[0033] In actual operation, when this device is used to cut thin stone, the part to be cut is first placed on top of the placement rack 215. The placement rack 215 is located at the bottom of the cutting disc 2196 and does not overlap with the cutting disc 2196. The cutting disc 2196 is slidably connected to the outer periphery of the rotating shaft 2195, which facilitates increasing the number of cutting discs 2196 and adjusting the spacing between the cutting discs 2196 as needed. At the same time, it is connected to the water storage tank 222 through an external water supply pipe. Water is supplied internally. After adjustment, the fixed shaft 2198 is inserted into the rotating shaft 2195 and the cutting disc 2196, and the threaded sleeve 2197 is threaded to the right side of the fixed shaft 2198. This ensures the stability between the rotating shaft 2195, the fixed shaft 2198, and the cutting disc 2196. The symmetrical distribution of the cutting discs 2196 around the rotating shaft 2195 enables multi-pass synchronous cutting of the stone, greatly reducing the number of cuttings and improving processing efficiency. It eliminates the need for multiple adjustments to the stone position and is especially suitable for batch processing of thin stone. The third hydraulic cylinder 32 pushes the moving plate 34 and the mounting frame 37 to move. When the moving plate 34 moves, it will drive the guide rod 33 to slide inside the fixed platform 31. When the limiting roller 38 contacts the front and rear sides of the stone, it will squeeze the support shaft 36, the telescopic rod 39 and the spring 391, and cause the spring 391 to deform. At the same time, the support shaft 36 slides in the fixed sleeve 35. With the elastic buffering effect of the telescopic rod 39 and the spring 391, the stone can be firmly fixed on the placement platform 211 without damaging the thin stone. This effectively prevents the stone from shifting during the cutting process, ensures cutting accuracy, and avoids cutting deviation caused by the stone shaking. The fixed platform 31, the third hydraulic cylinder 32, the guide rod 33, the moving plate 34, the fixed sleeve 35, the support shaft 36, the mounting frame 37, the limiting roller 38, the telescopic rod 39 and the spring 391 are provided in four sets and are symmetrically distributed on the front and rear sides of the top of the placement platform 211, which can realize the fixing of thin stones of different sizes. Once fixed, the first hydraulic cylinder 214 can drive the moving table 216, rectangular frame 217, second hydraulic cylinder 219, and support frame 218 to move, thus moving the cutting disc 2196 left and right to the rightmost position of the stone. According to the size of the stone, the second hydraulic cylinder 219 can drive the support frame 218 and connecting arm 2191 to raise and lower, thereby adjusting the height of the cutting disc 2196. After adjustment, the servo motor 2193 drives the rotating shaft 2195 to rotate, which in turn drives the fixed cutting disc 2196 to rotate, thus enabling the stone to be cut. This allows the cutting operation to flexibly adapt to the cutting needs of stones of different sizes and thicknesses, enhancing the versatility of the equipment. During the cutting process, the water tank 221 delivers water to the spray nozzle 229 via the first water pump 223, the first delivery pipe 224, the hose 225, and the second delivery pipe 227. The spray nozzle 229 sprays water onto the top left side of the cutting disc 2196. On one hand, the water flow directly acts on the contact area between the cutting disc 2196 and the stone, quickly removing the heat generated during cutting and preventing the cutting disc 2196 from aggravating wear due to high temperature. It also prevents thin stone from chipping, cracking, or deforming due to localized overheating. On the other hand, the water flow moistens the dust generated during cutting, suppressing dust dispersion, improving the working environment, and protecting the operator's respiratory system. Furthermore, when the support frame 218 drives the cutting... When the disc 2196 moves left and right, the second conveying pipe 227 and the spray pipe 229 can move synchronously with the cutting disc 2196 under the action of the hose 225, ensuring the continuity of the water spraying process and improving the cutting quality. The second water pump 41 transports the water in the water storage tank 221 to the diversion pipe 44 through the connecting pipe 42. The water sprayed from the first nozzle 45 and the second nozzle 46 can provide cooling from the bottom of the stone, further preventing the stone from being damaged due to excessive temperature. Moreover, the water can wash away the dust and debris remaining on the surface of the placement table 211. With the help of the drainage holes of the processing rack 1 and the placement table 211, the sewage and debris are discharged into the recycling box 5, achieving the dual effects of dust reduction and cleaning. The drainage holes on the processing rack 1 and the placement table 211 guide sewage and debris into the recycling frame 5. The bottom of the recycling frame 5 is inclined to facilitate the discharge of sewage through the drainage frame 6 for subsequent filtration. The collection equipment needs to be placed on the bottom right side of the drainage frame 6 to collect the sewage, realizing the recycling of water resources, reducing water waste, and reducing dust pollution to the environment. The cutting disc 2196 is fixed to the periphery of the rotating shaft 2195 by the fixed shaft 2198 and the threaded sleeve 2197. The cooperation of the connecting frame 2199, the support frame 21991 and the limiting shaft 21992 can stably limit the position of the cutting disc 2196. When it is necessary to replace or adjust the cutting disc 2196, simply turn the threaded sleeve 2197 and the limiting shaft 21992 to quickly complete the operation, simplifying the disassembly and assembly process of the cutting disc 2196. The protective cover 213 on the left side of the fixed frame 212 can protect the first hydraulic cylinder 214, block the debris generated during the cutting process, and extend the service life of the hydraulic cylinder. The dust cover 2192 is located around the cutting disc 2196, which can reduce debris splashing, protect the safety of operators, and keep the processing environment clean.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high efficiency cutting apparatus for thin stone processing, comprising a processing frame (1), characterized in that: The processing rack (1) is provided with a cutting mechanism (2) at the top, the cutting mechanism (2) is provided with a fixing mechanism (3) at the top, a recycling frame (5) is fixedly connected to the top of the inner side of the processing rack (1), a drainage frame (6) is fixedly connected to the right side of the recycling frame (5), and a cooling mechanism (4) is provided inside the recycling frame (5). The cutting mechanism (2) includes a cutting component (21) and a water spraying component (22). The cutting component (21) is disposed on the top of the processing frame (1), and the water spraying component (22) is disposed on the top of the cutting component (21). The cutting assembly (21) includes a placement platform (211), which is fixedly connected to the top of the processing frame (1). A placement frame (215) is fixedly connected to the top of the placement platform (211). Fixed frames (212) are fixedly connected to the front and rear sides of the placement platform (211). A first hydraulic cylinder (214) is fixedly connected to the left side of the fixed frame (212). A moving platform (216) is fixedly connected to the right side of the first hydraulic cylinder (214). The moving platform (216) is slidably connected inside the fixed frame (212). A rectangular frame (217) is fixedly connected to the inner top of the moving platform (216). A second hydraulic cylinder (219) is fixedly connected to the bottom inside the rectangular frame (217). A support frame (218) is fixedly connected to the top of the second hydraulic cylinder (219). A connecting arm (2191) is fixedly connected to the top inside the support frame (218). A servo motor (2193) is fixedly connected to the inner side of the connecting arm (2191). A bottom cover (2194) is fixedly connected to the bottom of the servo motor (2193). A rotating shaft (2195) is fixedly connected to the front side of the servo motor (2193). A cutting disc (2196) is slidably connected to the outer periphery of the rotating shaft (2195). A fixed shaft (2198) is inserted into the inside of the cutting disc (2196). A threaded sleeve (2197) is threadedly connected to the right side of the fixed shaft (2198). A connecting frame (2199) is slidably connected to the outer periphery of the front end of the rotating shaft (2195). A support frame (21991) is fixedly connected to the top of the connecting frame (2199). The support frame (21991) is slidably connected to the outer periphery of the support frame (218). A limit shaft (21992) is threadedly connected inside the support frame (21991).
2. A thin profile high efficiency cutting apparatus for stone material processing according to claim 1, characterized in that: The fixed frame (212) is fixedly connected to the left side of the protective cover (213), and the protective cover (213) is located outside the first hydraulic cylinder (214). The top of the processing frame (1) and the inside of the placement table (211) are respectively provided with drainage holes, which are rectangular and located at the top of the recycling frame (5). The bottom of the recycling frame (5) is inclined.
3. A thin profile high efficiency cutting apparatus for stone material processing as claimed in claim 1, characterized in that: The rectangular frame (217) is slidably connected to the top of the fixed frame (212), the support frame (218) is slidably connected to the rectangular frame (217), the servo motor (2193) is fixedly connected to the front side of the dust cover (2192), and the dust cover is located outside the cutting disc (2196). The fixed shaft (2198) passes through the inside of the rotating shaft (2195), and the limiting shaft (21992) passes through the inside of the support frame (218).
4. A thin profile high efficiency cutting apparatus for stone material processing as claimed in claim 1, characterized in that: The cutting disc (2196), fixed shaft (2198) and threaded sleeve (2197) are provided in three sets and are symmetrically distributed around the rotating shaft (2195).
5. A thin profile high efficiency cutting apparatus for stone material processing according to claim 1, characterized in that: The water spray assembly (22) includes a water storage tank (221), which is fixedly connected to the bottom of the processing frame (1). A connector (222) is fixedly connected to the left side of the water storage tank (221). A first delivery pipe (224) is fixedly connected to the rear side of the water storage tank (221). A first water pump (223) is fixedly connected to the periphery of the first delivery pipe (224). The first water pump (223) is fixedly connected to the bottom of the processing frame (1). A hose (225) is fixedly connected to the top rear end of the first delivery pipe (224). A first fixing frame (226) is slidably connected to the periphery of the hose (225). A second delivery pipe (227) is fixedly connected to the left front end of the hose (225). A spray pipe (229) is fixedly connected to the bottom of the second delivery pipe (227). A second fixing frame (228) is fixedly connected to the periphery of the second delivery pipe (227).
6. A thin profile high efficiency cutting apparatus for stone material processing according to claim 5, characterized in that: The first fixing frame (226) is fixedly connected to the top of the support frame (218), the second fixing frame (228) is fixedly connected to the left side of the support frame (218), and the bottom of the nozzle (229) is inclined to the right and located on the top left side of the cutting disc (2196).
7. A thin profile high efficiency cutting apparatus for stone material processing according to claim 1, characterized in that: The fixing mechanism (3) includes a fixing platform (31), which is fixedly connected to the left side of the moving platform (216) and the rectangular frame (217). A third hydraulic cylinder (32) is fixedly connected to the front side of the fixing platform (31), and a moving plate (34) is fixedly connected to the rear side of the third hydraulic cylinder (32). A guide rod (33) is fixedly connected to the front side of the moving plate (34), and the guide rod (33) is slidably connected inside the fixing platform (31). A fixing sleeve (35) is fixedly connected inside the moving plate (34), and a telescopic rod (…) is fixedly connected inside the fixing sleeve (35). 39), the telescopic rod (39) is fixedly connected to a support shaft (36) on the rear side, the support shaft (36) is slidably connected to a fixed sleeve (35), the support shaft (36) is fixedly connected to a mounting frame (37) on the rear side, the mounting frame (37) is set on the top of the placement platform (211), the mounting frame (37) is rotatably connected to a limit roller (38) on the inner side, the telescopic rod (39) is sleeved with a spring (391) on the periphery, the front side of the spring (391) is fixedly connected to a fixed sleeve (35), and the rear side of the spring (391) is fixedly connected to the front side of the support shaft (36).
8. A thin profile high efficiency cutting apparatus for stone material processing according to claim 7, characterized in that: The bottom of the mounting frame (37) is in contact with the top of the placement platform (211). The fixed platform (31), the third hydraulic cylinder (32), the guide rod (33), the moving plate (34), the fixed sleeve (35), the support shaft (36), the mounting frame (37), the limiting roller (38), the telescopic rod (39) and the spring (391) are provided in four sets and are symmetrically distributed on the front and rear sides of the top of the placement platform (211).
9. A thin profile high efficiency cutting apparatus for stone material processing according to claim 1, characterized in that: The cooling mechanism (4) includes a connecting pipe (42), which is fixedly connected to the front side of the water storage tank (221). A second water pump (41) is fixedly connected to the periphery of the connecting pipe (42). The second water pump (41) is fixedly connected to the bottom of the processing frame (1). A diversion pipe (44) is fixedly connected to the top of the connecting pipe (42). A sealing gasket (43) is fixedly connected to the periphery of the connecting pipe (42). The sealing gasket (43) is fixedly connected to the bottom of the recycling frame (5). A first nozzle (45) is fixedly connected to the top of the diversion pipe (44). A second nozzle (46) is fixedly connected to the front and rear sides of the top of the diversion pipe (44). A bracket (47) is fixedly connected to the periphery of the diversion pipe (44). The bracket (47) is fixedly connected to the inside of the recycling frame (5).
10. A thin profile high efficiency cutting apparatus for stone material processing according to claim 9, characterized in that: The connecting pipe (42) is fixedly connected to the inside of the recycling frame (5), the second nozzle (46) is inclined inward, and the diversion pipe (44) is located inside the processing rack (1) and at the bottom of the placement table (211).