Soil nail centering support manufacturing device convenient to adjust

By designing support components, downward components, drive mechanisms and limiting mechanisms, the problems of safety hazards during manual production in the soil nail centering bracket production device are solved, and stable processing and safe production of soil nails are achieved.

CN222198467UActive Publication Date: 2024-12-20陕西建工集团股份有限公司
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Patent Information

Application Number
CN202420591709.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-20
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing soil nail centering bracket production device has the problem of irregular manual production, frequent labor consumption and slow processing speed. The soil nails are prone to break during automatic production, which poses safety hazards.

Method used

A soil nail centering bracket production device for easy adjustment is designed, using support components, down pressure components, drive mechanisms, protective components and limiting mechanisms to achieve stability of soil nails through screw motors, limiting rods and limiting pressure parts. Fix and protect against breakage, and control up and down movement of the down plate by winding motor and drawstring, combined with protective pad cushion limits to improve safety and stability.

Benefits of technology

Effectively prevent soil nails from being compressed and broken during processing, improve the safety of the device, and improve the stability and efficiency of the production process through the limiting mechanism, reducing equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soil nail centering support manufacturing device convenient to adjust, and relates to the technical field of soil nail centering support manufacturing, the soil nail centering support manufacturing device comprises a supporting assembly, a pressing assembly is fixedly installed on the surface of the supporting assembly, a driving mechanism is fixedly installed in the supporting assembly, a protection assembly is movably installed on one side of the supporting assembly, and the protection assembly is fixedly installed on the other side of the supporting assembly. A limiting mechanism is fixedly installed on the surface of the protection assembly and comprises a screw motor. By arranging the protection assembly, the downward pressing assembly can be surrounded and protected in a three-face mode, so that the situation that workers are harmed due to the fact that broken blocks are splashed when soil nails are pressed and fractured in the soil nail machining process is avoided, and the safety of the device can be effectively improved; the position of the limiting pressing piece can be adjusted through cooperation of the screw motor and the limiting rod, so that the upper portion of the soil nail can be limited and installed after the soil nail is placed, the stability of the manufacturing process is improved, and meanwhile upward moving for discharging is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of soil nail centering bracket manufacturing, in particular to a soil nail centering bracket manufacturing device which is easy to adjust. Background Art

[0002] Soil nails are essential components for the construction of soil nail walls, and centering brackets are important components of soil nails. Existing centering brackets are mostly made manually, which is not standardized, not only consuming a lot of manpower, but also slow in processing speed, reducing the efficiency of production and being inconvenient to use.

[0003] In the prior art, a Chinese patent document with publication number CN213256438U is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a device for making a soil nail centering bracket, comprising a base, a transmission block is fixedly connected to the left side of the top of the base, a pressure rod is movably connected to the top of the transmission block through a rotating shaft, a winding column is penetrated on the right side of the base, a gear 1 is fixedly connected to the right side of the winding column, a motor box is fixedly connected to the right side of the top of the base, and a motor is fixedly connected to the inside of the motor box.

[0004] In order to solve the problem that manual production not only consumes a lot of manpower, but also has a slow processing speed, reduces the production efficiency and is inconvenient to use, the existing technology uses a motor to achieve automatic production. However, the soil nails may break under pressure during production, which may cause the soil nail fragments to scatter and pose a safety hazard. Utility Model Content

[0005] The utility model aims to provide a soil nail centering bracket manufacturing device which is easy to adjust, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A soil nail centering bracket manufacturing device that is easy to adjust includes a support component, a pressing component is fixedly installed on the surface of the support component, a driving mechanism is fixedly installed inside the support component, a protection component is movably installed on one side of the support component, and a limiting mechanism is fixedly installed on the surface of the protection component;

[0008] The limiting mechanism comprises a screw motor, a limiting rod and a limiting pressing piece.

[0009] A further improvement of the technical solution of the utility model is that the support assembly includes a support base, a mounting groove is provided on one side of the support base, a clamping groove is provided on the top surface of the support base, and a supporting block is fixedly installed on the surface of the support base. By setting the clamping groove, the installation of the protective assembly is facilitated.

[0010] A further improvement of the technical solution of the utility model is that the pressing assembly includes a movable seat fixedly mounted on the surface of the supporting base, a pressing plate is movably mounted on the surface of the movable seat, a spring is fixedly mounted between the pressing plate and the supporting base, and a connecting block is fixedly mounted on the surface of the pressing plate.

[0011] A further improvement of the technical solution of the utility model is that the driving mechanism includes a winding motor fixedly installed inside the supporting base, a winding rod is fixedly installed on the output end of the winding motor, and a pull rope is movably installed on the surface of the winding rod. The winding motor cooperates with the winding rod to pull the rope and release it, so as to control the downward pressure and upward movement of the lower pressure plate.

[0012] A further improvement of the technical solution of the utility model is that the protective component includes a protective cover movably mounted on the surface of the supporting base, the surface of the protective cover is provided with an entry and exit groove, and a protective cushion is fixedly mounted on the top surface of the inner cavity of the protective cover. By installing the protective cushion in the protective cover, its position is located directly above one end of the lower pressure plate, so that a buffer can be provided when the lower pressure plate moves upward under the action of the spring to prevent damage to the spring and the pull rope caused by repeated up and down stretching.

[0013] A further improvement of the technical solution of the utility model is that: the screw motor is fixedly installed on the top surface of the protective cover, the limit rod is fixedly installed on the surface of the protective cover close to the screw motor, and the limit pressure piece is movably installed on the screw surface of the screw motor. By setting a limit mechanism, the position of the limit pressure piece can be adjusted by the screw motor in cooperation with the limit rod, so that the upper part of the soil nail can be limited and installed after the soil nail is placed, thereby improving the stability of the production process and facilitating upward movement for unloading.

[0014] A further improvement of the technical solution of the utility model is that the connecting block is movably connected to one end of the pull rope, and the limiting rod is movably connected to the limiting pressure piece.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] 1. The utility model provides an easily adjustable soil nail centering bracket manufacturing device. By setting a protective component, the downward pressing component can be surrounded and protected on three sides, thereby preventing compression fracture during soil nail processing, causing fragments to splash and endanger workers, and can effectively improve the safety of the device.

[0017] 2. The utility model provides an adjustable soil nail centering bracket manufacturing device. By installing a protective cushion in the protective cover, the cushion is located just above one end of the lower pressure plate. When the lower pressure plate is moved upward by the spring, a buffer limit can be performed to prevent the spring and the pull rope from being damaged due to repeated up and down stretching.

[0018] 3. The utility model provides a soil nail centering bracket manufacturing device which is easy to adjust. By setting a limit mechanism, the position of the limit pressure piece can be adjusted by a screw motor in cooperation with a limit rod, so that the upper part of the soil nail can be limited and installed after the soil nail is placed, thereby improving the stability of the manufacturing process and facilitating upward movement for unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the support assembly structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the pressing component and the driving mechanism of the utility model;

[0023] Figure 5 It is a schematic diagram of the protective component and the limiting mechanism structure of the utility model.

[0024] In the figure: 1. Support assembly; 2. Pressing assembly; 3. Driving mechanism; 4. Protective assembly; 5. Limiting mechanism; 11. Support base; 12. Mounting slot; 13. Card slot; 14. Support block; 21. Movable seat; 22. Pressing plate; 23. Spring; 24. Connecting block; 31. Winding motor; 32. Winding rod; 33. Pull rope; 41. Protective cover; 42. Entry and exit slot; 43. Protective cushion; 51. Screw motor; 52. Limiting rod; 53. Limiting pressure piece. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below in conjunction with the embodiments:

[0026] Example 1

[0027] like Figure 1-5As shown, the utility model provides an adjustable soil nail centering bracket manufacturing device, including a support component 1, the support component 1 includes a support base 11, a mounting groove 12 is provided on one side of the support base 11, a clamping groove 13 is provided on the top surface of the support base 11, a supporting block 14 is fixedly installed on the surface of the support base 11, a pressing component 2 is fixedly installed on the surface of the support component 1, a driving mechanism 3 is fixedly installed inside the support component 1, a protective component 4 is movably installed on one side of the support component 1, and a limiting mechanism 5 is fixedly installed on the surface of the protective component 4; the limiting mechanism 5 includes a screw motor 51, a limiting rod 52 and a limiting pressure piece 53. By setting the protective component 4, the pressing component 2 can be surrounded and protected on three sides, thereby preventing compression fracture during soil nail processing, causing fragments to splash, and then endangering the staff, which can effectively improve the safety of the device.

[0028] Example 2

[0029] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the pressing assembly 2 includes a movable seat 21 fixedly mounted on the surface of the supporting base 11, a pressing plate 22 is movably mounted on the surface of the movable seat 21, a spring 23 is fixedly mounted between the pressing plate 22 and the supporting base 11, a connecting block 24 is fixedly mounted on the surface of the pressing plate 22, a driving mechanism 3 includes a winding motor 31 fixedly mounted inside the supporting base 11, a winding rod 32 is fixedly mounted on the output end of the winding motor 31, a pull rope 33 is movably mounted on the surface of the winding rod 32, a protective assembly 4 includes a protective cover 41 movably mounted on the surface of the supporting base 11, an inlet and outlet groove 42 is provided on the surface of the protective cover 41, a protective cushion 43 is fixedly mounted on the top surface of the inner cavity of the protective cover 41, by installing the protective cushion 43 in the protective cover 41, its position is located just above one end of the pressing plate 22, so that when the pressing plate 22 is moved upward by the spring 23, a buffer limit can be performed to prevent the spring 23 and the pull rope 33 from being damaged due to repeated up and down stretching for multiple times.

[0030] Example 3

[0031] like Figure 1-5 As shown, on the basis of Examples 1-2, the utility model provides a technical solution: preferably, the screw motor 51 is fixedly mounted on the top surface of the protective cover 41, the limiting rod 52 is fixedly mounted on the surface of the protective cover 41 close to the screw motor 51, the limiting pressure piece 53 is movably mounted on the screw surface of the screw motor 51, the connecting block 24 and one end of the pull rope 33 are movably connected, the limiting rod 52 and the limiting pressure piece 53 are movably connected, and by setting the limiting mechanism 5, the position of the limiting pressure piece 53 can be adjusted by the screw motor 51 in cooperation with the limiting rod 52, so that the upper part can be limitedly installed after the soil nails are placed, thereby improving the stability of the manufacturing process and facilitating upward movement for unloading.

[0032] The working principle of the easily adjustable soil nail centering bracket manufacturing device is described in detail below.

[0033] like Figure 1-5 As shown, when the soil nail centering bracket manufacturing device is used, the protective component 4 is installed through the card slot 13, and the soil nail to be processed is placed on the supporting block 14 through the entry and exit slot 42, and the screw motor 51 is started to cooperate with the limit rod 52 to drive the limit pressure piece 53 to move downward, thereby contacting the soil nail for limiting and fixing, and then the winding motor 31 is started to make the winding rod 32 reel in the pull rope 33, thereby driving the lower pressure plate 22 to contact the soil nail for downward pressing processing. After the processing is completed, the pull rope 33 is loosened and reversely driven. Under the influence of the spring 23, the lower pressure plate contacts the protective cushion 43 upward to reset, and at the same time, the screw motor 51 is reversely driven to move the limit pressure piece 53 upward, thereby taking out the soil nail.

[0034] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A soil nail centering bracket manufacturing device that is easy to adjust, comprising a support assembly (1), characterized in that: A pressing component (2) is fixedly mounted on the surface of the support component (1), a driving mechanism (3) is fixedly mounted inside the support component (1), a protection component (4) is movably mounted on one side of the support component (1), and a limiting mechanism (5) is fixedly mounted on the surface of the protection component (4); The limiting mechanism (5) comprises a screw motor (51), a limiting rod (52) and a limiting pressing piece (53).

2. The device for making a soil nail centering bracket that is easy to adjust according to claim 1 is characterized in that: The support assembly (1) comprises a support base (11), a mounting groove (12) is provided on one side of the support base (11), a clamping groove (13) is provided on the top surface of the support base (11), and a supporting block (14) is fixedly mounted on the surface of the support base (11).

3. The device for making a soil nail centering bracket that is easy to adjust according to claim 2 is characterized in that: The pressing assembly (2) comprises a movable seat (21) fixedly mounted on the surface of a supporting base (11); a pressing plate (22) is movably mounted on the surface of the movable seat (21); a spring (23) is fixedly mounted between the pressing plate (22) and the supporting base (11); and a connecting block (24) is fixedly mounted on the surface of the pressing plate (22).

4. The device for making a soil nail centering bracket that is easy to adjust according to claim 2 is characterized in that: The driving mechanism (3) comprises a winding motor (31) fixedly mounted inside the supporting base (11), a winding rod (32) fixedly mounted on the output end of the winding motor (31), and a pull rope (33) movably mounted on the surface of the winding rod (32).

5. The device for making a soil nail centering bracket that is easy to adjust according to claim 2 is characterized in that: The protection assembly (4) comprises a protection cover (41) movably mounted on the surface of a support base (11), an inlet and outlet groove (42) is provided on the surface of the protection cover (41), and a protection cushion (43) is fixedly mounted on the top surface of the inner cavity of the protection cover (41).

6. The device for making a soil nail centering bracket that is easy to adjust according to claim 5, characterized in that: The screw motor (51) is fixedly mounted on the top surface of the protective cover (41), the limiting rod (52) is fixedly mounted on the surface of the protective cover (41) close to the screw motor (51), and the limiting pressure piece (53) is movably mounted on the surface of the screw of the screw motor (51).

7. The device for making a soil nail centering bracket that is easy to adjust according to claim 3 is characterized in that: The connection block (24) and one end of the pull rope (33) are movably connected, and the limiting rod (52) and the limiting pressure piece (53) are movably connected.