Epoxy emulsion synthesizer for laboratory
The laboratory epoxy emulsion synthesis device addresses dispersion and stability issues by integrating a high-speed dispersion disk and temperature control system, ensuring uniform emulsion particles and stable discharge through enhanced mixing and temperature management.
Patent Information
- Application Number
- CN202420343155.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-23
AI Technical Summary
Traditional laboratory epoxy emulsion synthesis equipment faces challenges in achieving high dispersion and stability, particularly with solid or high-viscosity raw materials, and fails to ensure thorough mixing of reactants.
A laboratory epoxy emulsion synthesis device with a dispersion device featuring a motor-driven dispersion disk with staggered teeth and a temperature control system that maintains consistent reaction temperature and high shear strength, ensuring uniform emulsion particles and stable discharge quality.
The device enhances reaction quality by optimizing dispersion and temperature control, achieving stable feeding speed, uniform emulsion particles, and consistent discharge quality.
Smart Images

Figure CN222219547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laboratory synthesis equipment, in particular to an epoxy emulsion synthesis device for a laboratory. Background Art
[0002] Epoxy emulsion is prepared by introducing surface-active molecular segments into epoxy resin molecular chains with the help of phase inversion technology. It is mainly used in the fields of coatings, adhesives, preservatives and electronic materials. As an important water-based coating and adhesive substrate, the dispersion and stability of epoxy emulsion are crucial to the performance of the final product.
[0003] Traditional laboratory epoxy emulsion synthesis equipment has certain limitations in terms of high dispersion and stability. At the same time, there are certain limitations for synthetic experiments using solid or high-viscosity raw materials, and the reactants are not easy to mix fully.
[0004] To solve the above problems, we made a series of improvements. Utility Model Content
[0005] The purpose of the utility model is to provide a laboratory epoxy emulsion synthesis device to overcome the above-mentioned shortcomings and deficiencies of the prior art.
[0006] A laboratory epoxy emulsion synthesis device comprises: a bottom plate, a bracket, a dispersing device, a flask clamp, a reactor, a constant temperature container, a dropping funnel and a temperature control system, wherein the bottom plate is provided with a bracket, one end of the dispersing device is connected to the top of the bracket, the other end of the dispersing device is arranged in the reactor, the bracket is connected to the reactor through the flask clamp, the reactor is arranged in the constant temperature container, the dropping funnel is connected to the reactor, and the dropping funnel is provided with a temperature control system;
[0007] The dispersion device comprises: a motor, a screw and a dispersion disk, the motor is connected to the bracket, the dispersion disk is connected to the motor through the screw, and the dispersion disk is provided with a toothed structure staggered up and down.
[0008] Furthermore, the temperature control system includes: a temperature control element, a feedback device and a fixing seat, the temperature control element is arranged in the dropping funnel, the temperature control element is connected to the feedback device, and the feedback device is fixed in the fixing seat.
[0009] Furthermore, the rotation speed of the motor is 3000r / min.
[0010] Beneficial effects of the utility model:
[0011] Compared with the traditional technology, the utility model optimizes the structure of the dispersion device and cooperates with the temperature control system to improve the overall reaction quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model.
[0013] Reference numerals:
[0014] The bottom plate 100 , the bracket 200 , the dispersion device 300 , the motor 310 , the screw rod 320 , the dispersion disc 330 and the tooth structure 331 .
[0015] Flask clamp 400 , reaction kettle 500 , constant temperature container 600 , dropping funnel 700 .
[0016] Temperature control system 800 , temperature control element 810 , feedback device 820 and fixing base 830 . DETAILED DESCRIPTION
[0017] The present invention is further described below in conjunction with specific embodiments. It should be understood that the following embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0018] Example 1
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] like Figure 1 As shown, a laboratory epoxy emulsion synthesis device includes: a bottom plate 100, a bracket 200, a dispersion device 300, a flask clamp 400, a reactor 500, a constant temperature container 600, a dropping funnel 700 and a temperature control system 800. The bottom plate 100 is provided with a bracket 200, one end of the dispersion device 300 is connected to the top of the bracket 200, and the other end of the dispersion device 300 is arranged in the reactor 500. The bracket 200 is connected to the reactor 500 through the flask clamp 400, the reactor 500 is arranged in the constant temperature container 600, the dropping funnel 700 is connected to the reactor 500, and the dropping funnel 700 is provided with a temperature control system 800;
[0021] The dispersion device 300 includes: a motor 310, a screw 320 and a dispersion disk 330. The motor 310 is connected to the bracket 200. The dispersion disk 330 is connected to the motor 310 through the screw 320. The dispersion disk 330 is provided with a tooth structure 331 staggered up and down.
[0022] The temperature control system 800 includes: a temperature control element 810 , a feedback device 820 and a fixing seat 830 . The temperature control element 810 is disposed in the dropping funnel 700 . The temperature control element 810 is connected to the feedback device 820 . The feedback device 820 is fixed in the fixing seat 830 .
[0023] The rotation speed of the motor 310 is 3000 r / min.
[0024] The innovative point of the utility model is that the temperature in the reactor 500 is changed by replacing the internal liquid in the thermostatic container 600 for heating, heat preservation and cooling. The dropping funnel 700 is used for feeding, and then the temperature is read through the temperature control element 810, and then fed back to the feedback device 820 to realize the control function of the feeding temperature, so that the feeding temperature is consistent with the temperature of the liquid in the reactor 500, and the stability of the reaction is guaranteed. On the other hand, the utility model adopts a dispersion disk 330 structure, and the dispersion disk 330 is provided with a toothed structure 331 staggered up and down, which can achieve high shear strength with a motor with a rotation speed of 3000r / min. Therefore, the ultimate effect pursued by the utility model is to ensure a stable reaction temperature, an efficient dispersion speed, a high shear strength, and a stable feeding speed, so that the synthesis process is controllable, the emulsion particles are uniform, and the discharge quality is stable. The principle is: the utility model is suitable for epoxy emulsion. The background technology describes that the traditional laboratory epoxy emulsion synthesis device has certain limitations in high dispersion and stability. At the same time, there are certain limitations for using solid or high-viscosity raw materials for synthesis experiments, and the reactants are not easy to fully mix. In summary, it has a small particle size requirement, so a higher stirring speed and a more stable feeding temperature are required. First, high speed and high shear force can prevent the synthetic particles from agglomerating, and then the particles can be opened. Then, by controlling the problem of the reaction medium, the reaction environment is maintained at 80-90°C, so that the synthesis process is controllable, the emulsion particles are uniform, and the discharge quality is stable.
[0025] Compared with the traditional technology, the utility model optimizes the structure of the dispersion device and cooperates with the temperature control system to improve the overall reaction quality.
[0026] The specific implementation modes of the present invention are described above, but the present invention is not limited thereto. The present invention can also have various changes without departing from the purpose of the present invention.
Claims
1. A laboratory epoxy emulsion synthesis device, characterized in that: include: A bottom plate (100), a support (200), a dispersion device (300), a flask clamp (400), a reaction kettle (500), a constant temperature container (600), a dropping funnel (700) and a temperature control system (800), wherein the bottom plate (100) is provided with a support (200), one end of the dispersion device (300) is connected to the top of the support (200), the other end of the dispersion device (300) is arranged in the reaction kettle (500), the support (200) is connected to the reaction kettle (500) through the flask clamp (400), the reaction kettle (500) is arranged in the constant temperature container (600), the dropping funnel (700) is connected to the reaction kettle (500), and the dropping funnel (700) is provided with a temperature control system (800); The dispersion device (300) comprises: a motor (310), a screw (320) and a dispersion disk (330); the motor (310) is connected to the bracket (200); the dispersion disk (330) is connected to the motor (310) via the screw (320); and the dispersion disk (330) is provided with a toothed structure (331) staggered up and down.
2. A laboratory epoxy emulsion synthesis device according to claim 1, characterized in that: The temperature control system (800) comprises: a temperature control element (810), a feedback device (820) and a fixing seat (830); the temperature control element (810) is arranged in the dropping funnel (700); the temperature control element (810) is connected to the feedback device (820); and the feedback device (820) is fixed in the fixing seat (830).
3. A laboratory epoxy emulsion synthesis device according to claim 1, characterized in that: The rotation speed of the motor (310) is 3000 r / min.
