Train silencer connecting component positioning tool

By designing the positioning tool for connecting components of the train muffler, the supporting block and limiting plate are used to carry the connecting components stably, the problem of large errors during the welding process is solved and the correct installation of the train muffler is achieved.

CN222569697UActive Publication Date: 2025-03-07CHENGDU QICHUANG YOUKANG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420414897.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-07
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

In the prior art, errors are prone to occur during welding of the connecting components of the train muffler, resulting in skewed and inaccurate spacing of the connecting components, affecting the installation effect of the train muffler.

Method used

A train muffler connecting member positioning tool is designed, including a U-shaped seat and a load-bearing assembly, which stabilizes the load and limits the connecting member through a support block, a limiting plate and a spring mechanism to reduce welding errors.

Benefits of technology

Through the design of the support block and limiting plate, the load-bearing connection components can be effectively and stably reduced, and errors during welding are reduced, ensuring the correct installation of the train muffler.

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Abstract

A train silencer connecting component positioning tool comprises a U-shaped seat and a bearing assembly. The bearing assembly is arranged above the U-shaped base and comprises a vertically-moving lifting frame, a plurality of moving blocks with adjustable intervals are arranged on the two sides of the lifting frame in the width direction, supporting blocks moving in the length direction of the lifting frame are arranged on the moving blocks and used for bearing the connecting components, and vertically-moving limiting plates are arranged in the supporting blocks and used for limiting the connecting components. A transverse rod with the axis parallel to the length direction of the lifting frame penetrates through the moving block, the supporting block is installed at one end of the transverse rod, a check ring is arranged at the other end of the transverse rod, the transverse rod is further sleeved with a first spring, and the two ends of the first spring abut against the check ring and the moving block respectively. A side plate is arranged at the upper end of the supporting block, a supporting rod is arranged on the side plate and sleeved with the limiting plate, a connecting plate is further arranged at the upper end of the supporting rod, the supporting rod is sleeved with a second spring, and the two ends of the second spring abut against the connecting plate and the limiting plate respectively. And a connecting component is borne and positioned, and errors occurring in the welding process are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of train muffler production, in particular to a train muffler connecting component positioning tool. Background Art

[0002] The train muffler is a device installed in the exhaust system of the train, which is mainly used to reduce or eliminate the noise generated by the train during its travel. In order to ensure the effect of silencer, the size of the train muffler is usually relatively large. In order to facilitate its installation in the train exhaust system, multiple connecting components are set on both sides to ensure that the train muffler can be well fixed to the exhaust system. In the prior art, the connecting components are generally directly welded on both sides of the train muffler, but when the workers perform the welding operation, they manually straighten the connecting components, which may cause the connecting components to be skewed after welding, and the spacing between two adjacent connecting components may also have a large error, which causes the train muffler to be unable to be smoothly installed in the train exhaust system. Utility Model Content

[0003] In view of the deficiencies of the above-mentioned related prior arts, the present application provides a train muffler connecting component positioning tool, which can carry out load-bearing positioning of the connecting component, reduce errors occurring during the welding process, and has strong practicality.

[0004] In order to achieve the above purpose, the utility model adopts the following technologies:

[0005] A train muffler connecting component positioning tool comprises a U-shaped seat and a bearing assembly.

[0006] The bearing assembly is arranged above the U-shaped seat, and includes a lifting frame that moves in the vertical direction. A plurality of movable blocks with adjustable spacing are arranged on both sides of the width direction of the lifting frame. A supporting block that moves in the length direction of the lifting frame is arranged on the movable block, and is used to bear the connecting member. A limiting plate that moves in the vertical direction is arranged in the supporting block, and is used to limit the connecting member.

[0007] Furthermore, support rods are provided at the four corners of the U-shaped seat, the lifting frame is sleeved on the support rods and connected to the moving end of the vertical lifting mechanism, and the vertical lifting mechanism is installed on the U-shaped seat.

[0008] Furthermore, limiting grooves are provided on both sides of the lifting frame in the width direction, and the length direction of the limiting grooves is parallel to the width direction of the lifting frame. The moving block is slidably fitted in the limiting grooves and is locked with screws.

[0009] Furthermore, a horizontally arranged cross bar with an axis parallel to the length direction of the lifting frame is passed through the moving block, the support block is installed at one end of the cross bar, and a retaining ring is provided at the other end of the cross bar. A first spring is also sleeved on the cross bar, and the two ends of the first spring respectively abut against the retaining ring and the moving block and are always in a compressed state.

[0010] Furthermore, two movable plates are provided above the lifting frame, which are respectively arranged on both sides of the lifting frame in the width direction. The movable plate is located between the supporting block and the movable block, and a penetrating slide groove is provided on the side along the length direction. The cross bar passes through the slide groove. Both ends of the movable plate are connected to the movable end of the horizontal linear mechanism, and the horizontal linear mechanism is installed on the lifting frame.

[0011] Furthermore, the support block is L-shaped, and baffles are provided on both sides for abutting against both sides of the connecting member.

[0012] Furthermore, a side plate is provided at the upper end of the support block, a support rod is provided on the side plate, a limit plate is sleeved on the support rod, a connecting plate is also provided at the upper end of the support rod, a second spring is sleeved on the support rod, two ends of the second spring respectively abut against the connecting plate and the limit plate, and are always in a compressed state.

[0013] Furthermore, the limit plate is Z-shaped, and a pressure rod is provided in the top surface of the projection area in the vertical direction of the support block. The upper end of the pressure rod is passed through the connecting plate, and a third spring is sleeved on the pressure rod. The two ends of the third spring are respectively abutted against the connecting plate and the limit plate, and are always in a compressed state.

[0014] The beneficial effects of the utility model are as follows: the connecting member is supported by the support block, and the baffles on both sides of the support block limit the connecting member, and at the same time the limit plate applies a downward force to the connecting member, thereby stably supporting the connecting member and reducing errors occurring during welding; the spacing between the two connected support blocks can be adjusted, and the support blocks on both sides of the lifting frame can also move toward each other, thereby adapting to train mufflers of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present invention.

[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0017] Figure 2 It is a three-dimensional schematic diagram of a carrier assembly according to an embodiment of the present application.

[0018] Figure 3 This is a schematic diagram of the support block installation of an embodiment of the present application. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings, but the embodiments described in the utility model are only part of the embodiments of the utility model, rather than all the embodiments.

[0020] like Figure 1-Figure 3 As shown, this example provides a train muffler connection component positioning tool, including: a U-shaped seat 100 and a bearing assembly 200.

[0021] The bearing assembly 200 is arranged above the U-shaped seat 100, and includes a lifting frame 201 that moves in the vertical direction. A plurality of movable blocks 202 with adjustable spacing are arranged on both sides of the width direction of the lifting frame 201. The movable blocks 202 are provided with support blocks 203 that move along the length direction of the lifting frame 201 and are used to bear the connecting components. The support blocks 203 are provided with a limiting plate 204 that moves in the vertical direction and is used to limit the connecting components.

[0022] Specifically, support rods 101 are provided at the four corners of the U-shaped seat 100, and the lifting frame 201 is sleeved on the support rods 101 and connected to the moving end of the vertical lifting mechanism. The vertical lifting mechanism is installed on the U-shaped seat 100. After the train muffler is transferred to the U-shaped seat 100, the lifting frame 201 can be driven down by the vertical lifting mechanism to facilitate subsequent welding operations.

[0023] Specifically, limiting grooves 205 are provided on both sides of the lifting frame 201 in the width direction, and the length direction of the limiting grooves 205 is parallel to the width direction of the lifting frame 201. The moving block 202 slides in the limiting grooves 205, so as to facilitate the adjustment of the distance between the two connected support blocks 203 to meet different needs, and is locked with screws to prevent the moving block 202 from sliding during welding.

[0024] Specifically, the moving block 202 is provided with a horizontally arranged cross bar 206 with its axis parallel to the length direction of the lifting frame 201, the support block 203 is installed at one end of the cross bar 206, and a retaining ring 207 is provided at the other end of the cross bar 206. The cross bar 206 is also provided with a first spring 208, and the two ends of the first spring 208 are respectively abutted against the retaining ring 207 and the moving block 202, and are always in a compressed state. When performing welding operations, the support block 203 is moved toward the center of the lifting frame 201 so that the connecting component abuts against the side of the train muffler. At this time, the first spring 208 is further compressed, so that after the welding is completed, the support block 203 can automatically reset under the action of the first spring 208.

[0025] Specifically, two movable plates 209 are provided above the lifting frame 201, which are respectively arranged on both sides of the lifting frame 201 in the width direction. The movable plate 209 is located between the support block 203 and the movable block 202, and a penetrating slide groove 210 is provided on the side along the length direction. The cross bar 206 passes through the slide groove 210. Both ends of the movable plate 209 are connected to the movable end of the horizontal linear mechanism. The horizontal linear mechanism is installed on the lifting frame 201. The two movable plates 209 can be driven to move toward the center of the lifting frame 201 through the horizontal linear mechanism. Under the push of the movable plate 209, the support block 203 moves toward the center of the lifting frame 201.

[0026] Specifically, the support block 203 is L-shaped, and baffles 211 are provided on both sides thereof for abutting against both sides of the connecting member to limit the positions of both sides of the connecting member.

[0027] Specifically, a side plate 212 is provided at the upper end of the support block 203, a support rod 213 is provided on the side plate 212, the limit plate 204 is sleeved on the support rod 213, a connecting plate 214 is also provided at the upper end of the support rod 213, a second spring 215 is sleeved on the support rod 213, two ends of the second spring 215 are respectively abutted against the connecting plate 214 and the limit plate 204, and are always in a compressed state. Under the action of the second spring 215, the limit plate 204 has a tendency to move downward, so that the connecting component can be pressed into the support block 203.

[0028] Specifically, because when the second spring 215 applies a force to the limit plate 204, the point of action is not located within the projection of the connecting member in the vertical direction, the limit plate 204 is arranged in a Z shape, and a pressure rod 216 is also provided on the top surface located in the projection area of ​​the support block 203 in the vertical direction. The upper end of the pressure rod 216 is passed through the connecting plate 214, and a third spring 217 is sleeved on the pressure rod 216. The two ends of the third spring 217 are respectively abutted against the connecting plate 214 and the limit plate 204, and are always in a compressed state. The third spring 217 further applies a downward force to the limit plate 204, and the point of action is located within the projection of the connecting member in the vertical direction, thereby ensuring a better limiting effect.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Obviously, those skilled in the art can make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A train muffler connection component positioning tool, characterized in that: include: U-shaped seat (100); A bearing assembly (200) is arranged above the U-shaped seat (100), and comprises a lifting frame (201) that moves in a vertical direction, a plurality of movable blocks (202) with adjustable spacing are arranged on both sides of the lifting frame (201) in a width direction, a supporting block (203) that moves in a length direction of the lifting frame (201) and is used to bear a connecting member is arranged on the movable block (202), and a limiting plate (204) that moves in a vertical direction and is used to limit the connecting member is arranged in the supporting block (203).

2. The train muffler connection component positioning tool according to claim 1, characterized in that: The four corners of the U-shaped seat (100) are each provided with a support rod (101), the lifting frame (201) is sleeved on the support rod (101) and connected to the moving end of a vertical lifting mechanism, and the vertical lifting mechanism is installed on the U-shaped seat (100).

3. The train muffler connection component positioning tool according to claim 1, characterized in that: Limiting grooves (205) are provided on both sides of the lifting frame (201) in the width direction, and the length direction of the limiting grooves (205) is parallel to the width direction of the lifting frame (201). The moving block (202) is slidably fitted in the limiting grooves (205) and is locked with screws.

4. The train muffler connection component positioning tool according to claim 1, characterized in that: The moving block (202) is provided with a horizontally arranged crossbar (206) with an axis parallel to the length direction of the lifting frame (201); the support block (203) is installed on one end of the crossbar (206); a retaining ring (207) is provided at the other end of the crossbar (206); a first spring (208) is also sleeved on the crossbar (206); two ends of the first spring (208) respectively abut against the retaining ring (207) and the moving block (202), and are always in a compressed state.

5. The train muffler connection component positioning tool according to claim 4, characterized in that: Two movable plates (209) are also provided above the lifting frame (201) and are respectively provided on both sides in the width direction thereof. The movable plate (209) is located between the support block (203) and the movable block (202), and a through slide groove (210) is provided on the side surface along the length direction thereof, and the cross bar (206) passes through the slide groove (210). Both ends of the movable plate (209) are connected to the movable ends of a horizontal linear mechanism, and the horizontal linear mechanism is installed on the lifting frame (201).

6. The train muffler connection component positioning tool according to claim 1, characterized in that: The support block (203) is L-shaped, and baffles (211) are provided on both sides for abutting against the two sides of the connecting member.

7. The train muffler connection component positioning tool according to claim 1, characterized in that: A side plate (212) is provided at the upper end of the support block (203), a support rod (213) is provided on the side plate (212), the limit plate (204) is sleeved on the support rod (213), a connecting plate (214) is further provided at the upper end of the support rod (213), a second spring (215) is sleeved on the support rod (213), two ends of the second spring (215) respectively abut against the connecting plate (214) and the limit plate (204), and are always in a compressed state.

8. The train muffler connection component positioning tool according to claim 7, characterized in that: The limiting plate (204) is Z-shaped, and a pressure rod (216) is provided on the top surface of the projection area of ​​the support block (203) in the vertical direction. The upper end of the pressure rod (216) is passed through the connecting plate (214). A third spring (217) is sleeved on the pressure rod (216). The two ends of the third spring (217) are respectively abutted against the connecting plate (214) and the limiting plate (204), and are always in a compressed state.