Filling equipment for suspending agent production
By designing filling equipment with limiting disks, turntables and extrusion blocks, the stability problem of containers of different diameters during the filling process is solved, and the use of multiple nozzles can avoid overflow of suspension agent, improving the convenience of filling and the safety of equipment.
Patent Information
- Application Number
- CN202421208493.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing filling equipment for the production of suspending agents is difficult to adapt to containers of different diameters, which leads to shaking, sliding or inconvenient filling during the filling process, which easily leads to overflow of suspension agents to contaminate the equipment.
A filling device including a frame, limiting disk, turntable and extrusion block is designed. The servo motor drives the turntable to drive the extrusion block to slide on the limiting disk, adjust the position of the extrusion block to accommodate containers of different diameters, and multiple nozzles are installed on the adjustment disk to accommodate different container sizes.
It effectively solves the shaking and sliding problems of containers with different diameters during filling, ensures the stability of the container, and avoids the overflow of suspending agent by adapting spray heads of different sizes, improving the convenience of filling and the safety of equipment.
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Figure CN222647630U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filling, in particular to a filling device for suspension production. Background Art
[0002] Suspension concentrates and water suspension concentrates refer to preparations in which solid pesticide technical materials are evenly dispersed in water as particles of less than 4 μm. Water suspension concentrates are non-flammable and explosive, have small particle sizes, and are safer and more environmentally friendly than other pesticide formulations.
[0003] In the production process, since the suspension agent corresponds to different crops in use, the container size of the suspension agent is also different, so there will be different container diameters, which will cause the container to shake during the filling process due to the different container sizes. For example, patent number CN209554772U discloses a filling device for the production of insecticide and bactericidal water suspension, which involves the field of filling equipment, including an operating table, a filling barrel is provided on one side of the top of the operating table, and a motor is fixedly connected to the middle of the top of the filling barrel.
[0004] The size of the limiting cylinder in the above patent is fixed, and it can only clamp one type of container during use. When the diameter of the container is smaller than the limiting cylinder, the container will slide during the filling process. In addition, the discharge ports of traditional filling equipment on the market are mostly fixed, which may cause filling inconvenience when the container mouth is small. For example, when filling at the discharge port, the suspending agent may overflow during the filling process due to the small container mouth, thereby polluting the equipment. Utility Model Content
[0005] The main purpose of the utility model is to provide a filling device for suspension production, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A filling device for suspension production, comprising a frame, a limit plate fixedly mounted on the frame, a plurality of extrusion blocks slidably mounted on the upper end surface of the limit plate, and a turntable rotatably mounted on the circumferential surface of the limit plate;
[0008] The extrusion block is located inside the turntable, a vertical rod is fixedly installed on the upper end of the extrusion block, a corresponding through groove is opened on the upper end surface of the turntable, the vertical rod is slidably installed in the through groove, and the extrusion block can slide on the limit plate when the turntable rotates;
[0009] When the turntable rotates, a hexagonal groove can appear at the center of the extrusion block or the extrusion block can be in a closed state.
[0010] Furthermore, a material barrel is fixedly mounted on the upper end surface of the frame, a plurality of support rods are fixedly mounted on the circumferential surface of the material barrel, a cylinder is fixedly mounted on the support rod, and a discharge head is fixedly connected to the circumferential surface of the telescopic rod of the cylinder;
[0011] One end of the discharge head is fixedly connected with a material pipe, and one end of the material pipe is fixedly connected with a material barrel.
[0012] Furthermore, an arc-shaped slide groove is provided on the frame, a servo motor is fixedly mounted on the lower end surface of the frame, an adjustment rod is fixedly mounted on the output shaft of the servo motor, and a slide groove is provided on one end of the adjustment rod away from the servo motor.
[0013] Furthermore, a rotating rod is fixedly mounted on the circumferential surface of the rotating disk, and one end of the rotating rod passes through the arc-shaped sliding groove and extends into the sliding groove formed by the adjusting rod.
[0014] Furthermore, a hexagonal diamond-shaped slide groove is fixedly installed on the upper end surface of the limiting plate, and a slider is fixedly installed at the center position of the lower end surface of the extrusion block, and the slider slides inside the diamond-shaped slide groove.
[0015] Furthermore, an L-shaped bracket is fixedly mounted on one side edge of the frame, an adjusting motor is fixedly mounted on the L-shaped bracket, the output shaft of the adjusting motor faces downward, and an adjusting disk is fixedly mounted on the output shaft of the adjusting motor.
[0016] Furthermore, the adjusting disk is provided with a plurality of semicircular grooves extending from one end to the other end, a plurality of springs are fixedly installed on the lower end surface of the adjusting disk at the edge of the semicircular groove, an arc-shaped clamp is fixedly installed on the other end of the spring, and a nozzle is installed inside the arc-shaped clamp;
[0017] The upper end of the nozzle can be combined with the discharge head.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] During the use of the utility model, the turntable can be driven by the servo motor to rotate, so that the turntable can slide on the limit plate with the extrusion block at the same time. During the sliding process, the mid-position of the extrusion block can be changed in size, so as to cope with containers of different diameters. In addition, multiple nozzles are installed on the adjustment disk. When different containers are replaced during use, the corresponding nozzles are used according to the size of the container, so that the filling equipment can cope with containers of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a main structure diagram of a filling device for suspension production of the utility model;
[0021] Figure 2This is a schematic diagram of the sliding of an extrusion block of a filling device for suspension production according to the utility model;
[0022] Figure 3 This is a schematic diagram of a turntable and an extrusion block of a filling device for suspension production of the utility model;
[0023] Figure 4 This is a closed schematic diagram of an extrusion block of a filling device for suspension production of the utility model;
[0024] Figure 5 This is a schematic diagram of a cylinder and a discharging head of a filling device for suspension production of the utility model;
[0025] Figure 6 This is a schematic diagram of a nozzle and arc-shaped clamp of a filling equipment for suspension production of the utility model;
[0026] In the figure: 1. frame; 11. arc-shaped slide; 12. limit plate; 13. diamond-shaped slide; 2. barrel; 3. cylinder; 31. discharge head; 4. servo motor; 41. adjustment rod; 5. turntable; 51. rotating rod; 6. extrusion block; 7. adjustment motor; 71. adjustment plate; 72. spring; 73. arc-shaped clamp; 74. nozzle. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0028] As shown in the figure, this embodiment provides a filling device for suspension production, including a frame 1, a limit plate 12 is fixedly installed at one end of the upper end surface of the frame 1, and a hexagonal diamond chute 13 is opened on the upper end surface of the limit plate 12, and six extrusion blocks 6 are slidably installed on the upper end surface of the limit plate 12, and the extrusion blocks 6 are triangular structures, such as Figure 3 A slider is fixedly installed at the center of the lower end surface of the extrusion block 6, and the slider is slidably installed in one of the rhombus chute 13 (because the rhombus chute 13 is a hexagonal structure, there are also six corresponding extrusion blocks 6, and the slider on the lower end surface of each extrusion block 6 is located at the center of each chute of the rhombus chute 13). Figure 4 shown.
[0029] like Figure 3 and Figure 4As shown, when the six extrusion blocks 6 slide at the same time (the sliding directions of the extrusion blocks 6 are the same), a hexagonal groove will appear at the center of the extrusion block 6, and the interior of the hexagonal groove is used to place the suspension container that needs to be supported. After the container is placed, the six extrusion blocks 6 are reset. During the reset process, the extrusion blocks 6 can clamp the container at the center position, so that the container is in a fixed state. Then, when facing containers of different diameters, the extrusion blocks 6 can easily deal with the situation that the container does not shake.
[0030] A ring groove is provided on the circumferential surface of the limiting plate 12, and a turntable 5 is rotatably installed on the circumferential surface of the limiting plate 12. The turntable 5 has a groove extending from one end to the other end. A rotating ring is fixedly installed on the inner wall of the groove. The rotating ring is rotatably installed inside the ring groove. Figure 3 A circular hole is opened at the top of the turntable 5 to the inside, so that both ends of the turntable 5 are connected, but the circular diameter of the top of the turntable 5 is smaller than the diameter of the bottom.
[0031] A plurality of chutes are evenly arranged on the top of the turntable 5, and a vertical rod is fixedly installed on the upper end surface of the extrusion block 6, one end of the vertical rod extends to the inside of the chutes and extends out of the chutes, such as Figure 2 and Figure 4 shown.
[0032] During the rotation of the turntable 5, the vertical rod on the upper end surface of the extrusion block 6 can be pushed to slide in the slide groove, so that the vertical rod can slide with the extrusion block 6 on the limit plate 12, so that the angle of the extrusion block 6 can be changed, such as Figure 3 and Figure 4 shown.
[0033] A rotating rod 51 in a vertical state is fixedly connected to the circumferential surface of the turntable 5, and a servo motor 4 is fixedly installed on the lower end surface of the frame 1. An adjusting rod 41 is fixedly installed on the output shaft of the servo motor 4. A sliding groove is provided at the end of the adjusting rod 41 away from the servo motor 4. Figure 4 The frame 1 is provided with an arc-shaped slide groove 11, and the rotating rod 51 passes through the arc-shaped slide groove 11 and extends into the slide groove provided by the adjusting rod 41, as shown in FIG. Figure 4 shown.
[0034] Therefore, during use, when the output shaft of the servo motor 4 rotates synchronously with the adjusting rod 41, the adjusting rod 41 can push the rotating rod 51 to rotate synchronously, so that the rotating rod 51 slides along the arc-shaped slide groove 11, and then the rotating disk 5 rotates, so that the rotating disk 5 can drive the extrusion block 6 to slide. Among them, the servo motor 4 can rotate forward and reverse, so that the rotating disk 5 can drive the extrusion block 6 to adjust and reset the angle.
[0035] An L-shaped bracket is fixedly installed on one side edge of the frame 1, and an adjusting motor 7 is fixedly installed on the upper end of the L-shaped bracket. The output shaft of the adjusting motor 7 faces downward, and an adjusting disk 71 is fixedly installed on the output shaft of the adjusting motor 7. Figure 6 shown.
[0036] The adjusting plate 71 is evenly provided with a plurality of semicircular grooves extending from one end to the other end. Figure 6 A plurality of springs 72 are fixedly mounted on the lower end surface of the adjusting disk 71 at the edge of the semicircular groove, and an arc-shaped clamp 73 is fixedly mounted on the other end of the spring 72, and a matching nozzle 74 is mounted on the arc-shaped clamp 73, as shown in FIG. Figure 6 The nozzles 74 on each arc-shaped clamp 73 are of the same size. Therefore, during use, they correspond to containers of different sizes. When filling, the corresponding nozzle 74 is found, and under the adjustment of the adjustment motor 7, the corresponding nozzle 74 can be located above the turntable 5, as shown in FIG. Figure 1 shown.
[0037] The upper structure of the nozzle 74 is the same, and its main purpose is to be combined with the subsequent connected discharge head 31. In addition, different nozzles 74 can be replaced during use to increase the number of containers corresponding to the equipment.
[0038] A material barrel 2 is fixedly installed on the edge of the upper end surface of the frame 1 near the other end, and a plurality of support rods are fixedly installed on the circumferential surface of the material barrel 2, and a vertical cylinder 3 is fixedly installed on the support rod. A discharge head 31 is fixedly installed on the circumferential surface of the telescopic rod of the cylinder 3, and the discharge head 31 can be moved up and down by the action of the cylinder 3. During the downward movement, the discharge head 31 can be combined with the top of the nozzle 74, and then, under the action of the cylinder 3, the nozzle 74 can be moved downward synchronously until the nozzle 74 extends into the container. After the filling is completed, the telescopic rod of the cylinder 3 moves the discharge head 31 upward, and the nozzle 74 is reset under the action of the spring 72. Figure 1 shown.
[0039] A material pipe is fixedly connected to the top of the discharge head 31, and the material pipe can be bent during use, so that when the discharge head 31 moves downward, the material pipe will not be damaged due to different lengths of the material pipe (the specific bending length of the material pipe needs to be set according to actual needs on site). The other end of the material pipe is connected to the secondary pump, and one end of the pump is fixedly connected to the material barrel 2 through a pipeline (wherein, during use, the pump performs material extraction according to the set value, which corresponds to the volume of the container each time). Figure 5 shown.
[0040] Its working principle is as follows: during use, the output shaft of the servo motor 4 rotates with the adjusting rod 41, thereby pushing the rotating rod 51 to rotate with the turntable 5, and during the rotation of the turntable 5, the extrusion block 6 slides on the limit plate 12.
[0041] After the extrusion block 6 slides, a hexagonal groove appears at the center where the six extrusion blocks 6 intersect for easy placement. Then, the servo motor 4 rotates in the opposite direction, so that the extrusion block 6 can clamp the container.
[0042] Secondly, under the action of the adjusting motor 7, the adjusting disk 71 with the corresponding nozzle 74 is positioned above the container (the engineering will conduct tests during the filling process. Therefore, during use, the adjusting motor 7 can adjust the nozzle 74 under the action of the controller), and then the telescopic rod of the cylinder 3 moves downward with the discharge head 31 until it is combined with the nozzle 74 (the center position of the discharge head 31 is the material pipe, which can penetrate into the interior of the nozzle 74 when moving downward to avoid overflow during the feeding process. In addition, the anti-seepage gasket can be used according to the actual situation on site). Finally, under the action of the cylinder 3, the nozzle 74 can move downward synchronously with the discharge head 31 until the nozzle 74 extends into the interior of the container, and then the suspension filling operation is carried out under the action of the pump.
[0043] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which shall fall within the scope of the utility model to be protected. The scope of protection of the utility model shall be determined by the attached claims and their equivalents.
Claims
1. A filling equipment for suspension production, characterized in that: It comprises a frame (1), a limiting plate (12) is fixedly mounted on the frame (1), a plurality of extrusion blocks (6) are slidably mounted on the upper end surface of the limiting plate (12), and a rotating plate (5) is rotatably mounted on the circumferential surface of the limiting plate (12); The extrusion block (6) is located inside the turntable (5), a vertical rod is fixedly mounted on the upper end of the extrusion block (6), a corresponding through groove is opened on the upper end surface of the turntable (5), the vertical rod is slidably mounted in the through groove, and when the turntable (5) rotates, the extrusion block (6) can slide on the limit plate (12); When the rotating disk (5) rotates, a hexagonal groove can appear at the center of the extrusion block (6) or the extrusion block (6) can be in a closed state.
2. A filling equipment for suspension production according to claim 1, characterized in that: A material barrel (2) is fixedly mounted on the upper end surface of the frame (1), a plurality of support rods are fixedly mounted on the circumferential surface of the material barrel (2), a cylinder (3) is fixedly mounted on the support rods, and a discharge head (31) is fixedly connected to the circumferential surface of the telescopic rod of the cylinder (3); One end of the discharge head (31) is fixedly connected to a material pipe, and one end of the material pipe is fixedly connected to a material barrel (2).
3. A filling equipment for suspension production according to claim 1, characterized in that: The frame (1) is provided with an arc-shaped slide groove (11), a servo motor (4) is fixedly mounted on the lower end surface of the frame (1), an adjustment rod (41) is fixedly mounted on the output shaft of the servo motor (4), and a slide groove is provided on one end of the adjustment rod (41) away from the servo motor (4).
4. A filling equipment for suspension production according to claim 1, characterized in that: A rotating rod (51) is fixedly mounted on the circumferential surface of the rotating disk (5), and one end of the rotating rod (51) passes through the arc-shaped sliding groove (11) and extends into the sliding groove formed by the adjusting rod (41).
5. A filling equipment for suspension production according to claim 1, characterized in that: A hexagonal diamond-shaped slide groove (13) is fixedly mounted on the upper end surface of the limiting plate (12), and a sliding block is fixedly mounted at the center position of the lower end surface of the extrusion block (6), and the sliding block slides inside the diamond-shaped slide groove (13).
6. A filling equipment for suspension production according to claim 1, characterized in that: An L-shaped bracket is fixedly mounted on one side edge of the frame (1), an adjusting motor (7) is fixedly mounted on the L-shaped bracket, the output shaft of the adjusting motor (7) faces downward, and an adjusting disk (71) is fixedly mounted on the output shaft of the adjusting motor (7).
7. A filling equipment for suspension production according to claim 6, characterized in that: The adjusting disk (71) is provided with a plurality of semicircular grooves extending from one end to the other end, a plurality of springs (72) are fixedly mounted on the lower end surface of the adjusting disk (71) at the edge of the semicircular grooves, an arc-shaped clamp (73) is fixedly mounted on the other end of the spring (72), and a nozzle (74) is mounted inside the arc-shaped clamp (73); The upper end of the nozzle (74) can be combined with the discharge head (31).
Citation Information
Patent Citations
Filling equipment for producing insecticidal and bactericidal water suspending agent
CN209554772U
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