Boiler use condition matching monitoring system

Abstract

The utility model relates to the technical field of boiler use condition monitoring, and discloses a boiler use condition matched monitoring system which comprises a centralized control unit, a steam pocket monitoring unit and a hearth monitoring unit. The centralized control unit, the steam drum monitoring unit and the hearth monitoring unit work cooperatively, and comprehensive monitoring of the use condition of the boiler is achieved. And through a display of the centralized control unit, a worker can check the working states of the steam pocket and the hearth in real time and adjust operation parameters in time, so that safe and stable operation of the boiler is ensured. The boiler use condition matching monitoring system has a comprehensive monitoring function, a clear image capturing capability and stable working environment adaptability, effectively solves the problems of technical lag and insufficient performance of the existing boiler monitoring system, improves the safe and stable operation level of the boiler, reduces the overhaul and maintenance cost, and improves the working efficiency of the boiler. The working efficiency is improved, the labor intensity is reduced, and important practical value and wide application prospect are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of boiler usage monitoring, in particular to a boiler usage matching monitoring system. Background Art

[0002] At present, the existing boiler drum water level television devices and their related systems have obvious technical lags and performance deficiencies. The equipment is seriously aged, the transmitted image quality is unclear, and failures occur frequently. Once a failure occurs or temporary adjustment is required, professional personnel must be dispatched to the site for maintenance and adjustment, which not only greatly increases the workload of maintenance personnel and boiler operators, but also fails to effectively achieve accurate monitoring of the drum water level, posing a serious threat to the safe and stable operation of the boiler.

[0003] In addition, the layout of the camera observation hole of the original furnace flame TV device was also unreasonable. The position of the observation hole was too low, causing the camera probe to be exposed to the high temperature area in the center of the flame for a long time, which was very easy to be damaged. Once the probe was damaged, the boiler operator would not be able to obtain key information on the thickness of the material layer and the combustion of the fuel in real time. This lack of information would cause the adjustment of the combustion conditions to lag, thus affecting the thermal efficiency and fuel utilization of the boiler.

[0004] Furthermore, the two current monitoring systems operate independently, lacking the necessary integration and coordination. This fragmentation not only wastes resources, but also further increases the cost of inspection and maintenance.

[0005] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a supporting monitoring system for boiler usage. Utility Model Content

[0006] The utility model aims to provide a boiler usage supporting monitoring system to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A technical solution for a supporting monitoring system for boiler usage, comprising a centralized control unit, a drum monitoring unit and a furnace monitoring unit, the centralized control unit comprising a display and a storage module, the storage module being connected to the display, the drum monitoring unit comprising camera 1, camera 2, a drum, water level gauge 1 and water level gauge 2, the water level gauge 1 and water level gauge 2 being located in the drum, and the camera 1 and water level gauge 1 being installed in the same plane, the camera 2 and water level gauge 2 being installed in the same plane, the furnace monitoring unit comprising controller 1 and controller 2, the controller 1 being connected to camera 3, the controller 2 being connected to camera 4.

[0009] As a preferred technical solution, the storage module is connected to camera one, camera two, camera three, and camera four, and is used to receive and save the video data captured by camera one, camera two, camera three, and camera four in real time, and display it through a display to ensure the integrity of the video data.

[0010] As a preferred technical solution, the camera three and the camera four are both equipped with cooling fans, which are used to reduce the operating temperature of the camera three and the camera four to avoid equipment damage or performance degradation due to high temperature.

[0011] As a preferred technical solution, the camera 1 and the camera 2 are used to capture the water level changes inside the steam drum in real time, while the camera 3 and the camera 4 are used to monitor the working condition of the furnace.

[0012] As a preferred technical solution, the camera 1 and the camera 2 use pan-tilt type hemispherical focus adjustable network high-definition cameras, and the camera 3 and the camera 4 use high-definition digital network cameras and use high-temperature resistant periscope lenses.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model is a supporting monitoring system for boiler usage, in which a centralized control unit, a drum monitoring unit and a furnace monitoring unit are arranged to work in coordination with each other, realizing comprehensive monitoring of boiler usage. Through the display of the centralized control unit, the staff can view the working status of the drum and the furnace in real time, and adjust the operating parameters in time to ensure the safe and stable operation of the boiler. The supporting monitoring system for boiler usage of the utility model has comprehensive monitoring functions, clear image capture capabilities and stable adaptability to the working environment, which effectively solves the problems of technical lag and insufficient performance of the existing boiler monitoring system, improves the safe and stable operation level of the boiler, reduces the cost of inspection and maintenance, improves work efficiency, reduces labor intensity, and has important practical value and broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure is a schematic diagram of the overall structure of a boiler usage monitoring system.

[0016] In the accompanying drawings: 11, display; 12, storage module; 21, camera 1; 22, camera 2; 23, water level gauge 1; 24, water level gauge 2; 31, controller 1; 32, controller 2; 33, camera 3; 34, camera 4; 35, cooling fan. DETAILED DESCRIPTION

[0017] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0018] like Figure 1 As shown, the utility model provides a technical solution of a supporting monitoring system for boiler usage: including a centralized control unit, a drum monitoring unit and a furnace monitoring unit, the centralized control unit including a display 11 and a storage module 12, the storage module 12 is connected to the display 11, the drum monitoring unit includes a camera 1 21, a camera 2 22, a drum, a water level gauge 1 23, a water level gauge 2 24, the camera 1 21 and the camera 2 22 are used to capture the water level changes inside the drum in real time, the camera 1 21 and the camera 2 22 adopt a pan-tilt type hemispherical adjustable focus network high-definition camera, the water level gauge 1 23 and the water level gauge 2 24 are located in the drum, and the camera 1 21 and the water level gauge 1 23 are installed in the same plane, the camera 2 22 and the water level gauge 2 24 are installed in the same plane, the furnace monitoring unit includes a controller 1 31 and a controller 2 32, controller one 31 is connected to camera three 33, controller two 32 is connected to camera four 34, camera three 33 and camera four 34 are used to monitor the working condition of the furnace, camera three 33 and camera four 34 adopt high-definition digital network cameras, and select high-temperature resistant periscope lenses, storage module 12 is connected to camera one 21, camera two 22, camera three 33 and camera four 34, and is used to receive and save the video data captured by camera one 21, camera two 22, camera three 33 and camera four 34 in real time, and display it through display 11 to ensure the integrity of the video data, camera three 33 and camera four 34 are both equipped with cooling fans 35, and cooling fans 35 are used to reduce the working temperature of camera three 33 and camera four 34 to avoid equipment damage or performance degradation due to high temperature.

[0019] In this embodiment, when in use, the staff can view the working status of the drum and the furnace in real time through the display 11 of the centralized control unit, including the water level changes inside the drum and the working conditions of the furnace. Camera 1 21 and camera 2 22 capture the water level changes inside the drum in real time, and save and display the video data on the display 11 through the storage module 12, so that the staff can clearly observe the changes in the water level. At the same time, water level gauge 1 23 and water level gauge 2 24 also provide water level data, providing double confirmation for the staff.

[0020] The working conditions of the furnace are monitored by camera three 33 and camera four 34. These two cameras use high-definition digital network cameras and are equipped with high-temperature resistant periscope lenses. They can work stably in high-temperature environments and capture the combustion conditions inside the furnace. In order to prevent high temperatures from damaging the cameras, cooling fans 35 are also provided for cooling.

[0021] The storage module 12 not only receives and stores the video data of all cameras in real time, but also displays it through the display 11 to ensure the integrity of the video data. In this way, even when the staff is not on site, they can understand the operation of the boiler by viewing the stored video data.

[0022] The utility model provides a supporting monitoring system for boiler usage, which realizes comprehensive monitoring of boiler usage, improves the safe and stable operation level of the boiler, reduces the cost of inspection and maintenance, and also improves work efficiency and reduces labor intensity.

[0023] In addition, the boiler usage monitoring system of the utility model has strong scalability and customizability. For example, more monitoring units can be added according to actual needs, such as water supply system monitoring units, combustion system monitoring units, etc., to achieve more comprehensive boiler monitoring. At the same time, different monitoring strategies can also be customized according to needs to meet the needs of different users.

[0024] The utility model provides a supporting monitoring system for boiler usage with comprehensive monitoring functions, clear image capturing capability and stable adaptability to the working environment, thus providing a strong guarantee for the safe and stable operation of the boiler.

[0025] The working principle and use process of the utility model: After the utility model is installed, it works according to the above implementation method until all the working steps are completed.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0029] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A boiler usage monitoring system, characterized in that: The invention comprises a central control unit, a drum monitoring unit and a furnace monitoring unit. The central control unit comprises a display (11) and a storage module (12). The storage module (12) is connected to the display (11). The drum monitoring unit comprises a camera 1 (21), a camera 2 (22), a drum, a water level gauge 1 (23) and a water level gauge 2 (24). The water level gauge 1 (23) and the water level gauge 2 (24) are located in the drum. The camera 1 (21) and the water level gauge 1 (23) are installed in the same plane. The camera 2 (22) and the water level gauge 2 (24) are installed in the same plane. The furnace monitoring unit comprises a controller 1 (31) and a controller 2 (32). The controller 1 (31) is connected to a camera 3 (33) and the controller 2 (32) is connected to a camera 4 (34).

2. A boiler usage monitoring system according to claim 1, characterized in that: The storage module (12) is connected to the camera 1 (21), the camera 2 (22), the camera 3 (33), and the camera 4 (34), and is used to receive and store the video data captured by the camera 1 (21), the camera 2 (22), the camera 3 (33), and the camera 4 (34) in real time, and display the video data through the display (11), thereby ensuring the integrity of the video data.

3. A boiler usage monitoring system according to claim 1, characterized in that: The camera three (33) and the camera four (34) are both equipped with cooling fans (35), and the cooling fans (35) are used to reduce the operating temperature of the camera three (33) and the camera four (34) to avoid equipment damage or performance degradation due to high temperature.

4. A boiler usage monitoring system according to claim 1, characterized in that: The camera 1 (21) and the camera 2 (22) are used to capture the water level changes inside the steam drum in real time, while the camera 3 (33) and the camera 4 (34) are used to monitor the working conditions of the furnace.

5. A boiler usage monitoring system according to claim 1, characterized in that: The camera 1 (21) and the camera 2 (22) are pan-tilt type hemispherical focus adjustable network high-definition cameras, and the camera 3 (33) and the camera 4 (34) are high-definition digital network cameras, and high-temperature resistant periscope lenses are selected.

Images