Carbon black content testing device for stock solution coloring color master batch

By designing a flip device and a rotator in the carbon black content test device, the incinerator rotates, so that the test sample is flipped and heated evenly, the problems of low accuracy and energy efficiency in the existing testing methods are solved, and a more efficient carbon black content test is achieved.

CN222762038UActive Publication Date: 2025-04-15XINJIANG JUNYU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323077209.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-13
Publication Date
2025-04-15
Estimated Expiration
2033-11-13

AI Technical Summary

Technical Problem

The existing carbon black content testing methods are difficult to accurately measure, and the thermal energy utilization efficiency of the incinerator is low, resulting in energy waste.

Method used

A carbon black content testing device for raw liquid colored masterbatch is designed, using a flip device and a rotator to drive the incinerator to rotate through a rotating sleeve and transmission system, so that the test sample is flipped and heated evenly, and the reaction efficiency is improved.

Benefits of technology

Through the design of the flip device and rotator, the accuracy and efficiency of carbon black content testing are improved, energy waste is reduced, and uniform heating of the test samples is achieved.

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Abstract

The utility model discloses a carbon black content testing device for a stock solution coloring color master batch. The carbon black content testing device comprises an incinerator, a feeding pipe, a material taking door, a rotating table, a heating plate, a heater, a turnover device and a base, the turnover device is arranged, a rotating motor is started to drive a transmission wheel to rotate, the transmission wheel drives a driven wheel to rotate through a transmission belt module, then the driven wheel drives a rotator to conduct transmission, and then the rotator drives a rotating sleeve to rotate; the rotary sleeve can drive the incinerator to rotate on the rotary table, so that a detection sample in the incinerator can rotate along with the incinerator, the detection sample is turned over, the reaction efficiency of the detection sample is improved, the detection sample is turned over through the turning device, the detection sample is heated uniformly, and the detection efficiency is improved. Further, the reaction efficiency of the detection sample is improved, and the problem of energy waste is solved.
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Description

Technical Field

[0001] The utility model relates to plastic processing and related fields, in particular to a carbon black content testing device for raw liquid coloring masterbatch. Background Art

[0002] The current method for testing carbon black content in the market is to directly use a high-temperature furnace for high-temperature burning, and then weigh it after a certain period of time, about 15 minutes, and compare it with the previous one, and finally calculate the carbon black content. The existing measurement method is difficult to accurately test the carbon black content.

[0003] A Chinese patent document with publication number CN205229078U discloses a black mother carbon black content testing device. When in use, due to its simple structure, most of the materials are piled up in one place when added, which leads to the problem that only one place of material is being burned when the incinerator burns the material, which leads to low thermal energy utilization efficiency of the incinerator and causes certain energy waste. Utility Model Content

[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a carbon black content testing device for liquid-colored masterbatch.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a carbon black content testing device for raw liquid coloring masterbatch, including an incinerator, a feed pipe, a material taking door, a first rotating table, a heating plate, a heater, a flipping device, and a base. The incinerator is placed on the top of the first rotating table, the feed pipe is arranged on the top of the incinerator, the material taking door is installed at the right end of the incinerator, the top of the flipping device base is fixed, and is fixed to the left end of the incinerator, the flipping device includes a transmission rod, a rotating sleeve, a pressure plate, a rotating motor, a transmission wheel, a transmission belt module, a driven wheel, a rotator, and a mounting seat, and the transmission rod and The top of the rotating sleeve is threadedly connected, and a pressure plate is provided at its bottom end. The rotating sleeve is fixed to the right end of the rotator, and its right end is engaged with the incinerator. The pressure plate is movably connected to the inside of the rotating sleeve and is connected to the left end of the incinerator. The rotating motor is installed on the top of the mounting seat. The rotating motor adopts an internal transmission connection with a coupling and a transmission wheel. The transmission wheel is rotatably connected to the left end of the transmission belt module, and the right end of the transmission belt module is transmission-connected to the driven wheel. The driven wheel is transmission-connected to the front end of the rotator. The rotator is fixed to the top of the mounting seat, and the mounting seat is fixed to the top of the base.

[0006] Preferably, the rotator includes a device body, a worm gear, a rotating shaft, and a second rotating table. A worm gear is installed inside the device body, the front end of the worm gear is fixed to the inside of the driven wheel, the top of the worm gear is transmission-connected to the rotating shaft, a second rotating table is installed at the right end of the rotating shaft, and the second rotating table is fixed to the left end of the rotating sleeve.

[0007] In a further embodiment, the transmission rods and the pressure plates are provided in two groups, and are symmetrically arranged at the upper and lower ends of the rotating sleeve.

[0008] In a further embodiment, the rotating sleeve is arranged at the left end of the incinerator at the same level as the rotator.

[0009] In a further embodiment, the driving wheel and the driven wheel are respectively arranged at the left and right ends of the transmission belt module.

[0010] In a further preferred embodiment, a notch is provided at the right end of the body, and the size of the notch is consistent with the size of the rotating shaft.

[0011] In a further embodiment, the second rotating table is in the shape of a truncated cone as a whole.

[0012] In a further embodiment, the first rotating table is fixed to the top of the heater, the heating plate is mounted on the top of the heater, and the top of the heating plate is in contact with the outside of the incinerator, and the heater is fixed to the top of the base.

[0013] It is further preferred that the heater can be replaced with a GJT30DIH-3.6 model heater.

[0014] In a further embodiment, the heating plate can be replaced by a heating plate made of JC-DS-02A graphite material.

[0015] Beneficial effects of the utility model:

[0016] The utility model provides a turning device, sets the rotating sleeve at the left end of the incinerator in advance, and manually rotates the transmission rod to push the pressure plate to fix the incinerator in the rotating sleeve, so that the rotating sleeve can drive the incinerator to rotate on the rotating table, and further, starts the rotating motor to drive the transmission wheel to rotate, so that the transmission wheel drives the driven wheel to rotate through the transmission belt module, and then the driven wheel drives the rotator to transmit, and then drives the rotating sleeve to rotate through the rotator, so that the rotating sleeve can rotate with the incinerator on the rotating table, and then the internal detection sample of the incinerator can rotate with the incinerator, so that the detection sample is turned over, and the reaction efficiency of the detection sample is accelerated, so that the detection sample is turned over by the turning device, so that the detection sample is evenly heated, and the reaction efficiency of the detection sample is accelerated, and the problem of energy waste is solved.

[0017] The utility model provides a rotator, and the driven wheel drives the worm gear to rotate, and the worm gear drives the rotating shaft to rotate, so that the rotating shaft drives the rotating table to rotate, and the rotating table drives the rotating sleeve to rotate, so that the incinerator rotates with the rotating sleeve, so as to achieve the effect that the rotating sleeve can rotate with the incinerator on the rotating table by driving the rotating sleeve to rotate through the rotator. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the plane structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the turning device of the utility model;

[0021] Figure 4 This is a schematic diagram of the planar structure of the turning device of the utility model;

[0022] Figure 5 It is a schematic diagram of the plane structure of the rotator of the utility model.

[0023] Figure 6 It is a side structural schematic diagram of the utility model.

[0024] Among them: incinerator-1, feed pipe-2, material taking door-3, first turntable-4, heating plate-5, heater-6, turning device-7, base-8, transmission rod-71, rotating sleeve-72, pressure plate-73, rotating motor-74, transmission wheel-75, transmission belt module-76, driven wheel-77, rotator-78, mounting seat-79, device body-781, worm gear-782, rotating shaft-783, second turntable-784. DETAILED DESCRIPTION

[0025] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0026] See also Figure 1 , Figure 2 The utility model provides a carbon black content testing device for liquid-dyed masterbatch, comprising an incinerator 1, a feed pipe 2, a material taking door 3, a first rotating table 4, a heating plate 5, a heater 6, and a base 8. The incinerator 1 is placed on the top of the first rotating table 4, the feed pipe 2 is arranged on the top of the incinerator 1, and the material taking door 3 is installed at the right end of the incinerator 1.

[0027] In this embodiment, the first rotating table 4 is fixed to the top of the heater 6, the heating plate 5 is installed on the top of the heater 6, and its top is in contact with the outside of the incinerator 1, the heater 6 is fixed to the top of the base 8, the heater 6 can be replaced with a GJT30DIH-3.6 model heater, and the heating plate 5 can be replaced with a JC-DS-02A graphite heating plate.

[0028] See also Figure 3 , Figure 4 The utility model provides a carbon black content testing device for raw liquid coloring masterbatch. The flip device 7 is fixed to the top of the base 8 and to the left end of the incinerator 1. The flip device 7 includes a transmission rod 71, a rotating sleeve 72, a pressing plate 73, a rotating motor 74, a transmission wheel 75, a transmission belt module 76, a driven wheel 77, a rotator 78, and a mounting seat 79. The transmission rod 71 is threadedly connected to the top of the rotating sleeve 72, and a pressing plate 73 is provided at the bottom thereof. The rotating sleeve 72 is fixed to the right end of the rotator 78, and the right end thereof is fixed to the incinerator 1. The incinerator 1 is interlocked and connected, the pressure plate 73 is movably connected to the inside of the rotating sleeve 72, and is connected to the left end of the incinerator 1, the rotating motor 74 is installed on the top of the mounting seat 79, and the rotating motor 74 adopts a coupling and an internal transmission connection with the transmission wheel 75, the transmission wheel 75 is rotatably connected to the left end of the transmission belt module 76, the right end of the transmission belt module 76 is transmission connected to the driven wheel 77, the driven wheel 77 is transmission connected to the front end of the rotator 78, the rotator 78 is fixed to the top of the mounting seat 79, and the mounting seat 79 is fixed to the top of the base 8.

[0029] In this embodiment, two sets of transmission rods 71 ​​and pressure plates 73 are provided, and are symmetrically arranged at the upper and lower ends of the rotating sleeve 72. The rotating sleeve 72 and the rotator 78 are arranged at the same level at the left end of the incinerator 1, and the transmission wheel 75 and the driven wheel 77 are respectively arranged at the left and right ends of the transmission belt module 76.

[0030] See also Figure 5 , Figure 6The utility model provides a carbon black content testing device for liquid-dyed masterbatch. The rotator 78 includes a body 781, a worm gear 782, a rotating shaft 783, and a second rotating table 784. The worm gear 782 is installed inside the body 781. The front end of the worm gear 782 is fixed to the inside of the driven wheel 77. The top of the worm gear 782 is transmission-connected to the rotating shaft 783. The right end of the rotating shaft 783 is installed with a second rotating table 784, and the second rotating table 784 is fixed to the left end of the rotating sleeve 72.

[0031] In this embodiment, a notch is provided at the right end of the body 781 , the size of the notch is consistent with the size of the rotating shaft 783 , and the second rotating platform 784 is in the shape of a truncated cone as a whole.

[0032] See also Figure 1-Figure 6 When in use, the test sample is poured into the interior of the incinerator 1 from the feed pipe 2, and heat energy is generated by operating the heater 6, and the heating plate 5 is used to heat the interior of the incinerator 1. After waiting for a certain period of time, the test sample inside the incinerator 1 is left with only carbon black due to the thermal reaction. The carbon black is taken out from the material taking door 3, and the mass of the original test sample is compared to obtain the carbon black content in the test sample, thereby completing the carbon black content test through the equipment;

[0033] At the same time, the rotating sleeve 72 can be set at the left end of the incinerator 1 in advance, and the transmission rod 71 can be manually rotated to push the pressing plate 73 to fix the incinerator 1 inside the rotating sleeve 72, so that the rotating sleeve 72 can drive the incinerator 1 to rotate on the rotating table 4;

[0034] Then, by starting the rotating motor 74 to drive the transmission wheel 75 to rotate, the transmission wheel 75 drives the driven wheel 77 to rotate through the transmission belt module 76, and then the driven wheel 77 drives the worm gear 782 to transmit, and the worm gear 782 drives the rotating shaft 783 to rotate, and then the rotating shaft 783 drives the second rotating table 784 to rotate, and the second rotating table 784 drives the rotating sleeve 72 to rotate, so that the incinerator 1 rotates with the rotating sleeve 72, and then the rotating sleeve 72 is driven to rotate by the rotator 78, so that the rotating sleeve 72 can rotate with the incinerator 1 on the rotating table 4, so that the internal detection sample of the incinerator 1 can rotate with the incinerator 1, so that the detection sample is turned over, so as to accelerate the reaction efficiency of the detection sample, so as to achieve the detection sample being turned over by the turning device 7, so that the detection sample is heated evenly, so as to accelerate the reaction efficiency of the detection sample, and thus solve the problem of energy waste.

[0035] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0036] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0037] The above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A device for testing the carbon black content of a liquid-colored masterbatch, comprising an incinerator (1), a feed pipe (2), a material taking door (3), a first rotating table (4), a heating plate (5), a heater (6), and a base (8), wherein the incinerator (1) is placed on the top of the first rotating table (4), the feed pipe (2) is arranged on the top of the incinerator (1), and the material taking door (3) is installed at the right end of the incinerator (1); Features: The invention also comprises a flipping device (7), wherein the flipping device (7) is fixed to the top of the base (8) and to the left end of the incinerator (1), and the flipping device (7) comprises a transmission rod (71), a rotating sleeve (72), a pressure plate (73), a rotating motor (74), a transmission wheel (75), a transmission belt module (76), a driven wheel (77), a rotator (78), and a mounting seat (79), wherein the transmission rod (71) is threadedly connected to the top of the rotating sleeve (72), and a pressure plate (73) is provided at the bottom end thereof, the rotating sleeve (72) is fixed to the right end of the rotator (78), and the right end thereof is engaged with the incinerator (1), and the The pressing plate (73) is movably connected to the inside of the rotating sleeve (72) and is connected to the left end of the incinerator (1). The rotating motor (74) is mounted on the top of the mounting seat (79). The rotating motor (74) is internally connected to the transmission wheel (75) by a coupling. The transmission wheel (75) is rotatably connected to the left end of the transmission belt module (76). The right end of the transmission belt module (76) is transmission-connected to the driven wheel (77). The driven wheel (77) is transmission-connected to the front end of the rotator (78). The rotator (78) is fixed to the top of the mounting seat (79), and the mounting seat (79) is fixed to the top of the base (8).

2. A carbon black content testing device for liquid-dyed masterbatch according to claim 1, characterized in that: The rotator (78) comprises a device body (781), a worm gear (782), a rotating shaft (783), and a second rotating platform (784); a worm gear (782) is installed inside the device body (781); the front end of the worm gear (782) is fixed to the inside of the driven wheel (77); the top of the worm gear (782) is transmission-connected to the rotating shaft (783); the right end of the rotating shaft (783) is installed with a second rotating platform (784); and the second rotating platform (784) is fixed to the left end of the rotating sleeve (72).

3. The carbon black content testing device for liquid-dyed masterbatch according to claim 1, characterized in that: The transmission rod (71) and the pressure plate (73) are provided in two sets and are symmetrically arranged at the upper and lower ends of the rotating sleeve (72).

4. The carbon black content testing device for liquid-dyed masterbatch according to claim 1, characterized in that: The rotating sleeve (72) and the rotator (78) are arranged at the same level at the left end of the incinerator (1).

5. The carbon black content testing device for liquid-dyed masterbatch according to claim 1, characterized in that: The driving wheel (75) and the driven wheel (77) are respectively arranged at the left and right ends of the driving belt module (76).

6. The carbon black content testing device for liquid-dyed masterbatch according to claim 2, characterized in that: A notch is provided at the right end of the body (781), and the size of the notch is consistent with the size of the rotating shaft (783).

7. The carbon black content testing device for liquid-dyed masterbatch according to claim 2, characterized in that: The second rotating platform (784) is shaped as a truncated cone as a whole.

8. The carbon black content testing device for liquid-dyed masterbatch according to claim 1, characterized in that: The first rotating platform (4) is fixed to the top of the heater (6), the heating plate (5) is installed on the top of the heater (6), and its top is in contact with the outside of the incinerator (1), and the heater (6) is fixed to the top of the base (8).

Citation Information

Patent Citations

  • Female carbon black content testing arrangement of black

    CN205229078U