Anti-discoloration vacuum bamboo hat

By designing anti-color discoloration vacuum hat and cleaning components in the twin-screw extruder, the problem of black substance condensation and dripping of contaminated materials is solved, the quality of the finished product is improved, and the equipment is sealed through the vacuum monitoring module and alarm.

CN222819496UActive Publication Date: 2025-05-02CHANGZHOU WEICAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422172912.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-05-02
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing twin-screw extruders cannot effectively guide black substances during the smoke exhaust process, causing them to condense and drip into the material, contaminating the color of the material and affecting the quality of the finished product.

Method used

A color-discolored vacuum hat is designed to prevent and condense black substances by setting the guide hat and cleaning components, and the guide hat and cleaning scraper are driven to rotate by driving the motor to clean and push the black substances, improving its discharge efficiency.

Benefits of technology

It effectively avoids the black substance dripping into the material after condensed, improves the quality of the finished product, and ensures the sealing of the equipment through a vacuum monitoring module and an alarm.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of double-screw extruders, in particular to an anti-discoloration vacuum bamboo hat. The device comprises a first connecting pipe, a second connecting pipe is fixedly connected to the middle of the bottom of the first connecting pipe, an annular bearing groove is formed between the adjacent sides of the first connecting pipe and the second connecting pipe, a sealing cover plate is arranged at the top of the first connecting pipe, and a supporting pipe is fixedly connected to the middle of the top of the sealing cover plate. The lower portion of the outer side of the supporting pipe is rotationally connected with a guiding bamboo hat, the guiding bamboo hat corresponds to the second connecting pipe, a cleaning assembly is arranged on the guiding bamboo hat, the upper end of the supporting pipe communicates with a connector, and the other end of the connector communicates with a vacuum monitoring module. The guide bamboo hat is arranged to block and condense black substances, and under the action of the inclined surface of the guide bamboo hat, the liquid black substances are guided to drop into the annular receiving groove, so that the black substances are prevented from dropping into materials after being condensed and polluting the materials, and the final finished product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of twin-screw extruders, in particular to an anti-discoloration vacuum hat. Background Art

[0002] The twin-screw extruder is developed based on the single-screw extruder. Due to its good feeding performance, mixing and plasticizing performance, exhaust performance, extrusion stability and other characteristics, it has been widely used in the molding processing of extruded products. During the operation of the twin-screw extruder, it is usually equipped with an anti-discoloration vacuum hat.

[0003] In the current existing technology, general twin-screw extruders cannot guide the discharge of black matter during the smoke exhaust process. After a part of the black matter condenses into liquid on the tube wall, it drips into the material under its own gravity, contaminating the color of the material and affecting the quality of the final product.

[0004] Therefore, in view of the above problems, a discoloration-proof vacuum bamboo hat is proposed. Utility Model Content

[0005] Therefore, the technical problem to be solved by the utility model is to overcome the problem in the prior art that black matter is easy to condense and drip into the material, thus affecting the product quality.

[0006] In order to solve the above technical problems, the utility model provides a discoloration-proof vacuum hat.

[0007] In one embodiment of the utility model, it includes a first connecting tube, a second connecting tube is fixedly connected to the middle of the bottom of the first connecting tube, an annular receiving groove is provided between the adjacent sides of the first connecting tube and the second connecting tube, a sealing cover plate is provided on the top of the first connecting tube, a support tube is fixedly connected to the middle of the top of the sealing cover plate, a guide hat is rotatably connected to the lower outer side of the support tube, and the guide hat corresponds to the second connecting tube, a cleaning assembly is provided on the guide hat, the upper end of the support tube is connected to a connector, and the other end of the connector is connected to a vacuum monitoring module.

[0008] In one embodiment of the utility model, the cleaning assembly includes a driven gear, which is fixedly connected to the second connecting tube, a motor connecting bracket is fixedly connected to the middle part of the outer side of the support tube, a driving motor is fixedly connected to the other side of the motor connecting bracket, a driving gear is fixedly connected to the output end of the driving motor, and the driving gear is meshingly connected to the driven gear, and two cleaning scrapers are fixedly connected to the lower part of the outer side of the guide hat, and the cleaning scrapers correspond to the annular receiving grooves.

[0009] In one embodiment of the utility model, an alarm is fixedly connected to the top of the vacuum monitoring module, and a flash light is fixedly connected to the top of the alarm.

[0010] In one embodiment of the utility model, a first sealing O-ring is sleeved on the inner upper portion of the sealing cover plate, a sealing groove is fixedly connected to the outer upper portion of the first connecting pipe, and a second sealing O-ring is arranged inside the sealing groove.

[0011] In one embodiment of the utility model, the outer side of the sealing cover plate is fixedly connected with equidistantly distributed hooks, the outer side of the first connecting tube is fixedly connected with equidistantly distributed buckles, and the equidistantly distributed buckles correspond to the equidistantly distributed hooks.

[0012] In one embodiment of the present invention, a lower portion of the first connecting pipe away from the connecting hose is connected to a sewage pipe, and the sewage pipe corresponds to the annular receiving groove.

[0013] The above technical solution of the utility model has the following advantages compared with the prior art:

[0014] The utility model discloses an anti-discoloration vacuum hat, which isolates and condenses black matter by setting a guiding hat, and guides the liquid black matter to fall into the annular receiving groove under the action of the inclined surface of the guiding hat, thereby preventing the black matter from falling into the material after condensation and polluting the material, thereby improving the quality of the final product.

[0015] The utility model discloses an anti-discoloration vacuum bucket hat, which drives the driving gear and the driven gear by setting a driving motor, further drives the guiding bucket hat and the cleaning scraper to rotate, scrapes and pushes the liquid black substance stored in the annular receiving groove, speeds up its discharge efficiency through the sewage pipe, and prevents the liquid black substance from exceeding the storage upper limit of the annular receiving groove and then flowing back into the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the first sealing O-ring in the utility model;

[0019] Figure 3 It is a schematic diagram of the driving motor in the utility model;

[0020] Figure 4 It is a schematic diagram of a cleaning scraper in the utility model;

[0021] Figure 5 It is a schematic diagram of the sewage pipe in the utility model;

[0022] Explanation of the reference numerals in the drawings in the specification: 1. Connector; 2. Support tube; 3. Sealing cover plate; 4. Hook; 5. Sealing groove; 6. Buckle; 7. First connecting tube; 8. Connecting hose; 9. Flash light; 10. Alarm; 11. Vacuum monitoring module; 12. Second connecting tube; 13. First sealing O-ring; 14. Second sealing O-ring; 15. Drain pipe; 16. Annular receiving groove; 17. Motor connecting bracket; 18. Driven gear; 19. Driving motor; 20. Driving gear; 21. Guide bamboo hat; 22. Cleaning scraper. DETAILED DESCRIPTION

[0023] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0024] Reference Figure 1 - Figure 5 As shown, the utility model is an anti-discoloration vacuum hat, an anti-discoloration vacuum hat, comprising a first connecting tube 7, a second connecting tube 12 is fixedly connected to the middle of the bottom of the first connecting tube 7, an annular receiving groove 16 is arranged between the adjacent sides of the first connecting tube 7 and the second connecting tube 12, a sealing cover plate 3 is arranged on the top of the first connecting tube 7, a support tube 2 is fixedly connected to the middle of the top of the sealing cover plate 3, a guide hat 21 is rotatably connected to the lower outer side of the support tube 2, and the guide hat 21 corresponds to the second connecting tube 12, a cleaning component is arranged on the guide hat 21, the upper end of the support tube 2 is connected to the connector 1, and the other end of the connector 1 is connected to the vacuum monitoring module 11.

[0025] During operation, when the twin-screw extruder starts to run, the material is melted and mixed and extruded and transmitted toward the output end. At this time, some black matter will evaporate from the molten material. The black matter first moves from the twin-screw extruder to the inside of the second connecting tube 12, and further enters the inside of the first connecting tube 7 through the second connecting tube 12. At this time, the black matter will be blocked by the guide hat 21 and condensed into liquid under the action of the guide hat 21. At the same time, it slides downward along the inclined surface of the guide hat 21 to the lower edge of the guide hat 21, and drips into the annular receiving groove 16 under the action of its own gravity, and is collected by the annular receiving groove 16 to prevent the black matter from dripping into the material after condensation, polluting the color of the material and affecting the final quality of the finished product.

[0026] Further, such as Figure 3 and Figure 4As shown, the cleaning assembly includes a driven gear 18, which is fixedly connected to the second connecting pipe 12, a motor connecting bracket 17 is fixedly connected to the middle part of the outer side of the support tube 2, a driving motor 19 is fixedly connected to the other side of the motor connecting bracket 17, a driving gear 20 is fixedly connected to the output end of the driving motor 19, and the driving gear 20 is meshingly connected to the driven gear 18, and two cleaning scrapers 22 are fixedly connected to the lower part of the outer side of the guide hat 21, and the cleaning scrapers 22 correspond to the annular receiving groove 16.

[0027] During operation, when the black matter stored and collected inside the annular receiving groove 16 accumulates to a certain amount, the driving motor 19 is started, and the driving motor 19 drives the driving gear 20, and further transmits power through the driven gear 18 to drive the guiding hat 21 to rotate, and the cleaning scrapers 22 on both sides are driven to rotate by the guiding hat 21, so as to clean and push the black matter collected inside the annular receiving groove 16, and accelerate its discharge rate through the sewage pipe 15.

[0028] Further, such as Figure 1 As shown, an alarm 10 is fixedly connected to the top of the vacuum monitoring module 11 , and a flash light 9 is fixedly connected to the top of the alarm 10 .

[0029] During operation, the vacuum tightness inside the first connecting tube 7 is detected through the vacuum monitoring module 11. When the tightness inside the first connecting tube 7 is reduced, the alarm 10 is activated through the vacuum monitoring module 11, and an alarm is further sounded through the alarm 10. At the same time, the flash light 9 emits a bright red light to remind the staff to handle it.

[0030] Further, such as Figure 2 As shown, a first sealing O-ring 13 is sleeved on the inner upper part of the sealing cover plate 3 , a sealing groove 5 is fixedly connected to the outer upper part of the first connecting pipe 7 , and a second sealing O-ring 14 is arranged inside the sealing groove 5 .

[0031] During operation, in the process of fixing the sealing cover plate 3, the upper end of the first connecting tube 7 will squeeze the first sealing O-ring 13, and the lower end of the sealing cover plate 3 will squeeze the second sealing O-ring 14. The deformation of the first sealing O-ring 13 and the second sealing O-ring 14 further reduces the gap between the first connecting tube 7 and the sealing cover plate 3, thereby improving the overall airtightness of the equipment.

[0032] Further, such as Figure 1 As shown, the outer side of the sealing cover plate 3 is fixedly connected with equally distributed hooks 4, the outer side of the first connecting pipe 7 is fixedly connected with equally distributed buckles 6, and the equally distributed buckles 6 correspond to the equally distributed hooks 4.

[0033] During operation, the other end of the connector 1 is connected to the connecting hose 8, and the supporting tube 2 and the structure directly or indirectly connected to the supporting tube 2 are further placed into the first connecting tube 7. Then, the sealing cover plate 3 is fixed on the first connecting tube 7 by moving the buckle 6 and cooperating with the hook 4, so that the sealing cover plate 3 and the first connecting tube 7 are tightly matched.

[0034] Further, such as Figure 5 As shown, a sewage pipe 15 is connected to the lower part of the first connecting pipe 7 away from the connecting hose 8 , and the sewage pipe 15 corresponds to the annular receiving groove 16 .

[0035] During operation, the black matter stored in the annular receiving groove 16 is discharged through the drain pipe 15 to prevent the black matter in the annular receiving groove 16 from excessively flowing back and being mixed into the material.

[0036] Working principle: During the preparation process, first, connect the other end of the connector 1 to the hose 8, and then further put the support tube 2 together with the structure directly or indirectly connected to the support tube 2 into the first connecting tube 7, and then fix the sealing cover plate 3 on the first connecting tube 7 by turning the buckle 6 and cooperating with the hook 4, so that the sealing cover plate 3 and the first connecting tube 7 are tightly matched. At the same time, in the process of fixing the sealing cover plate 3, the first sealing O-ring 13 will be squeezed at the upper end of the first connecting tube 7, and the second sealing O-ring 14 will be squeezed at the lower end of the sealing cover plate 3, so as to improve the airtightness of the equipment. When the twin-screw extruder starts to run, the materials are melted and mixed and extruded and transmitted toward the output end. At this time, some black substances will evaporate from the molten material. The black substances first move from the twin-screw extruder to the inside of the second connecting tube 12, and further enter the first connecting tube 7 through the second connecting tube 12. At this time, the black substances will be blocked by the guide hat 21, and condensed into liquid under the action of the guide hat 21, and at the same time slide downward along the inclined surface of the guide hat 21 to the guide At the lower edge of the bamboo hat 21, it drips into the annular receiving groove 16 under the action of its own gravity and is collected by the annular receiving groove 16 to prevent the black matter from condensing and dripping into the material, polluting the color of the material and affecting the quality of the final product. When the black matter stored and collected in the annular receiving groove 16 accumulates to a certain amount, the driving motor 19 is started, and the driving gear 20 is driven by the driving motor 19, and the driving gear 18 is further transmitted through the driven gear 18 to drive the guiding bamboo hat 21 to rotate, and the cleaning scrapers 22 on both sides are driven to rotate by the guiding bamboo hat 21 to clean and push the black matter collected in the annular receiving groove 16, and accelerate the discharge rate through the sewage pipe 15. The other end of the connecting hose 8 is connected to the vacuum monitoring module 11, and the vacuum tightness inside the first connecting pipe 7 is detected by the vacuum monitoring module 11. When the airtightness inside the first connecting pipe 7 is reduced, the alarm 10 is started by the vacuum monitoring module 11, and an alarm is further sounded by the alarm 10. At the same time, the flashlight 9 emits a bright red light to remind the staff to handle it.

[0037] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A discoloration-resistant vacuum hat, comprising a first connecting pipe (7), characterized in that: The middle part of the bottom of the first connecting tube (7) is fixedly connected to the second connecting tube (12); an annular receiving groove (16) is provided between adjacent sides of the first connecting tube (7) and the second connecting tube (12); a sealing cover plate (3) is provided at the top of the first connecting tube (7); a support tube (2) is fixedly connected to the middle part of the top of the sealing cover plate (3); a guide bamboo hat (21) is rotatably connected to the lower outer part of the support tube (2); the guide bamboo hat (21) corresponds to the second connecting tube (12); a cleaning component is provided on the guide bamboo hat (21); the upper end of the support tube (2) is connected to a connector (1); the other end of the connector (1) is connected to a vacuum monitoring module (11).

2. The anti-discoloration vacuum hat according to claim 1, characterized in that: The cleaning assembly comprises a driven gear (18), the driven gear (18) being fixedly connected to the second connecting tube (12), a motor connecting bracket (17) being fixedly connected to the middle portion of the outer side of the support tube (2), a driving motor (19) being fixedly connected to the other side of the motor connecting bracket (17), a driving gear (20) being fixedly connected to the output end of the driving motor (19), and the driving gear (20) being meshingly connected to the driven gear (18), and two cleaning scrapers (22) being fixedly connected to the lower portion of the outer side of the guide bamboo hat (21), and the cleaning scrapers (22) corresponding to the annular receiving grooves (16).

3. The anti-discoloration vacuum hat according to claim 1, characterized in that: The top of the vacuum monitoring module (11) is fixedly connected to an alarm (10), and the top of the alarm (10) is fixedly connected to a flashlight (9).

4. The anti-discoloration vacuum hat according to claim 1, characterized in that: A first sealing O-ring (13) is sleeved on the inner upper portion of the sealing cover plate (3), a sealing groove (5) is fixedly connected to the outer upper portion of the first connecting pipe (7), and a second sealing O-ring (14) is arranged inside the sealing groove (5).

5. The anti-discoloration vacuum hat according to claim 1, characterized in that: The outer side of the sealing cover plate (3) is fixedly connected with hooks (4) distributed at equal distances, and the outer side of the first connecting pipe (7) is fixedly connected with buckles (6) distributed at equal distances, and the buckles (6) distributed at equal distances correspond to the hooks (4) distributed at equal distances.

6. The anti-discoloration vacuum hat according to claim 1, characterized in that: A sewage discharge pipe (15) is connected to the lower part of the first connecting pipe (7) away from the connecting hose (8), and the sewage discharge pipe (15) corresponds to the annular receiving groove (16).