Quick compounding machine for bubble-free pearl wool

By setting up a hard chrome-plated layer and lubricating oil chute in the bubble-free pearl cotton rapid composite machine, combined with the real-time detection function of the pressure sensor, the problem of uneven pressure at both ends of the extrusion roller is solved, and a higher quality pearl cotton compound effect is achieved.

CN222844808UActive Publication Date: 2025-05-09TAIAN ZHEQUAN IND & TRADE CO LTD
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Patent Information

Application Number
CN202421812052.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-09
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

When used for a long time and moved frequently in the existing bubble-free pearl cotton fast composite machines, it is easy to cause uneven pressure at both ends of the extrusion rollers, resulting in bubbles, and affecting the quality of the composite products.

Method used

A bubble-free pearl cotton rapid composite machine is designed including a frame, a round rod, a conveying roller, an extrusion assembly, a pressure adjustment assembly, a first pressure measuring assembly and a second pressure measuring assembly. By setting up a hard chrome-plated layer and lubricating oil chute, the wear resistance of the frame is improved and wear is reduced; the pressure sensor is used to detect the pressure at both ends of the extrusion roller in real time, and the problem of uneven pressure is promptly discovered and adjusted.

Benefits of technology

It effectively improves the anti-wear performance, ensures the uniformity of pressure at both ends of the extrusion roller, avoids the generation of air bubbles, and improves the quality and appearance of the composite product.

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    Figure CN222844808U_ABST
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Abstract

The utility model discloses a quick compounding machine for bubble-free pearl wool, which comprises a rack, an extrusion component, a pressure adjusting component, a first pressure measuring component and a second pressure measuring component, a sliding chute is arranged at the top end of the rack, a hard chromium coating is arranged on the inner side of the sliding chute, the extrusion component is arranged at the top of the rack, and the pressure adjusting component is arranged on the top of the rack. The pressure adjusting assembly comprises an air cylinder arranged at the top end of the rack and a moving seat arranged on the left side of the air cylinder, and the first pressure measuring assembly comprises a fixing plate connected to the left side of the moving seat through screws, a positioning rod arranged on the left side of the fixing plate, a spring arranged on the left side of the fixing plate and a baffle arranged on the left side of the spring. The second pressure measuring assembly is arranged on the left side of the pressure adjusting assembly. Through the arrangement of the rack, the first pressure measuring assembly and the second pressure measuring assembly, under the condition that the compounding of the rapid compounding machine is not influenced, the anti-wear performance is greatly improved, and meanwhile, the pressure at the two ends of the extrusion roller can be detected in real time, so that the problem of non-uniform pressure can be found in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of pearl cotton compounding, in particular to a bubble-free pearl cotton rapid compounding machine. Background Art

[0002] The bubble-free pearl cotton rapid compounding machine is a device specially used for rapid compounding of pearl cotton materials. Its characteristic is that it can effectively avoid the generation of bubbles during the compounding process, thereby ensuring the quality and appearance of the composite product. Generally, the hot pressing compounding process is adopted to melt the surface of the pearl cotton material by heating, and then the multi-layer pearl cotton or pearl cotton and other materials are tightly bonded together under the action of pressure.

[0003] When in use, the bubble-free pearl cotton rapid compounding machine can be compounded by extrusion of two extrusion rollers. The process requires pressure adjustment, which can be achieved by adjusting the distance between the two extrusion rollers. However, long-term use and frequent movement will cause greater wear and tear, which can easily lead to uneven pressure at both ends of the extrusion rollers, causing bubbles to form in the pearl cotton during compounding. There are certain shortcomings. For this reason, we propose a bubble-free pearl cotton rapid compounding machine. Utility Model Content

[0004] The utility model aims to solve the problems existing in the prior art or related technologies.

[0005] To this end, the technical solution adopted by the utility model is: a bubble-free pearl cotton rapid compound machine, including a frame, a round rod, a conveying roller, an extrusion assembly, a pressure regulating assembly, a first pressure measuring assembly and a second pressure measuring assembly, a slide groove is opened at the top of the frame, a hard chrome-plated layer is arranged on the inner side of the slide groove, and lubricating oil is poured inside the slide groove, the round rod is arranged on the frame, the conveying roller is rotatably connected to the frame through a bearing, the extrusion assembly is arranged on the top of the frame, the pressure regulating assembly includes a cylinder arranged at the top of the frame and a movable seat arranged on the left side of the cylinder, the first pressure measuring assembly includes a fixed plate screwed to the left side of the movable seat, a positioning rod arranged on the left side of the fixed plate, a spring arranged on the left side of the fixed plate, a baffle arranged on the left side of the spring and a pressure sensor arranged on the baffle, the second pressure measuring assembly is arranged on the left side of the pressure regulating assembly, and the structure of the second pressure measuring assembly is exactly the same as that of the first pressure measuring assembly.

[0006] Preferably, a groove for mounting a round rod is provided on the inner side of the frame.

[0007] Preferably, the extrusion assembly includes a fixed seat arranged at the top end of the frame, a left extrusion roller connected to a bearing of the fixed seat, and a circular hole opened on the fixed seat.

[0008] Preferably, the two movable seats are rotatably connected to the right squeezing roller via bearings, and a heating structure is provided inside the right squeezing roller and the left squeezing roller.

[0009] Preferably, a conical column is provided on the left side of the positioning rod, and the positioning rod passes through the baffle.

[0010] Preferably, it further comprises a guide assembly, wherein the guide assembly comprises a bracket arranged on the top of the frame and a guide roller connected to the bracket bearing.

[0011] By adopting the above technical scheme, the beneficial effects achieved by the utility model are as follows: the utility model greatly improves the anti-wear performance without affecting the compounding of the rapid compounding machine by setting a frame, a first pressure measuring component and a second pressure measuring component, and can detect the pressure at both ends of the extrusion roller in real time, so as to timely find the problem of uneven pressure. When in use, the movable seat of the pressure regulating component can slide in the slide groove, and then the wear resistance of the frame can be greatly improved through the hard chrome plating layer, and the lubricating oil can be poured into the slide groove, and the slide groove can store a certain amount of lubricating oil after pouring, so that the lubricating oil can further reduce the wear and effectively avoid the problem of uneven pressure at both ends of the extrusion roller due to greater wear. At the same time, the pressure sensors of the first pressure measuring component and the second pressure measuring component can detect the pressure at both ends of the extrusion roller in real time, so that the user can understand whether the pressure is uniform, and the pressure sensor can be prevented from being crushed by the spring, and then the stability of the two extrusion rollers can be improved by the positioning rod for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 For this utility model Figure 1 Schematic diagram of the structure of the middle rack;

[0014] Figure 3 For this utility model Figure 1 Schematic diagram of the structure of the extrusion component;

[0015] Figure 4 For this utility model Figure 1 A schematic diagram of the structure of the medium pressure regulating assembly;

[0016] Figure 5 It is a structural schematic diagram of the first pressure measuring assembly of the utility model.

[0017] Reference numerals:

[0018] 100, frame; 101, groove; 102, slideway; 103, hard chrome plating layer; 104, lubricating oil;

[0019] 200, round rod;

[0020] 300, conveying roller;

[0021] 400, extrusion assembly; 401, fixed seat; 402, left extrusion roller; 403, round hole;

[0022] 500, pressure regulating assembly; 501, cylinder; 502, moving seat; 503, right squeezing roller;

[0023] 600, first pressure measuring assembly; 601, fixing plate; 602, positioning rod; 603, conical column; 604, spring; 605, baffle; 606, pressure sensor;

[0024] 700, a second pressure measuring assembly;

[0025] 800, guide assembly; 801, bracket; 802, guide roller. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0027] The following describes some embodiments of the utility model in conjunction with the accompanying drawings to provide a bubble-free pearl cotton rapid compounding machine.

[0028] Embodiment 1:

[0029] Reference Figure 1-5 , which is the first embodiment of the utility model, and provides a bubble-free pearl cotton rapid compounding machine, including a frame 100, a round rod 200, a conveying roller 300, an extrusion assembly 400, a pressure regulating assembly 500, a first pressure measuring assembly 600, a second pressure measuring assembly 700 and a guide assembly 800,

[0030] Specifically, a slide groove 102 is provided at the top of the frame 100, a hard chrome-plated layer 103 is provided on the inner side of the slide groove 102, and lubricating oil 104 is poured inside the slide groove 102. A groove 101 for installing the round rod 200 is provided on the inner side of the frame 100. When in use, the wear resistance of the frame 100 can be greatly improved by the hard chrome-plated layer 103, and the lubricating oil 104 can be poured into the slide groove 102. After pouring, the slide groove 102 can store a certain amount of lubricating oil 104, so that the lubricating oil 104 can further reduce wear and tear, and effectively avoid the problem of uneven pressure at both ends of the extrusion roller due to greater wear.

[0031] Specifically, the round rod 200 is arranged on the frame 100. When in use, the round rod 200 can be inserted with pearl cotton. After the insertion, the round rod 200 can be placed in the groove 101 for installation.

[0032] Specifically, the conveying roller 300 is rotatably connected to the frame 100 via a bearing. When in use, the conveying roller 300 can guide the pearl cotton for compounding.

[0033] Specifically, the extrusion assembly 400 is arranged on the top of the frame 100. The extrusion assembly 400 includes a fixed seat 401 arranged at the top of the frame 100, a left extrusion roller 402 connected to the bearing of the fixed seat 401, and a circular hole 403 opened on the fixed seat 401. When in use, the left extrusion roller 402 can rotate, and the left extrusion roller 402 cooperates with the pressure adjustment assembly 500 to extrude the pearl cotton for compounding.

[0034] Specifically, the pressure regulating assembly 500 includes a cylinder 501 arranged at the top of the frame 100 and a movable seat 502 arranged on the left side of the cylinder 501. The two movable seats 502 are rotatably connected to the right squeezing roller 503 through bearings. The right squeezing roller 503 and the left squeezing roller 402 are both provided with heating structures inside. When in use, the cylinder 501 can be controlled to extend and retract, and the retracted cylinder 501 can drive the right squeezing roller 503 to move linearly to adjust the pressure.

[0035] Specifically, the first pressure measuring assembly 600 includes a fixed plate 601 screwed to the left side of the movable seat 502, a positioning rod 602 arranged on the left side of the fixed plate 601, a spring 604 arranged on the left side of the fixed plate 601, a baffle 605 arranged on the left side of the spring 604, and a pressure sensor 606 arranged on the baffle 605. A conical column 603 is arranged on the left side of the positioning rod 602, and the positioning rod 602 passes through the baffle 605. When in use, the pressure at the front end of the squeezing roller can be detected in real time by the pressure sensor 606, so that the user can understand whether the pressure is uniform, and the spring 604 can prevent the pressure sensor 606 from being crushed, and then the positioning rod 602 can improve the stability of the two squeezing rollers for easy use.

[0036] Specifically, the second pressure measuring assembly 700 is arranged on the left side of the pressure regulating assembly 500. The structure of the second pressure measuring assembly 700 is exactly the same as that of the first pressure measuring assembly 600. When in use, the pressure sensor 606 of the second pressure measuring assembly 700 can detect the pressure at the rear end of the extrusion roller in real time, so that the user can understand whether the pressure is uniform.

[0037] Specifically, the guide assembly 800 includes a bracket 801 disposed on the top of the frame 100 and a guide roller 802 connected to the bracket 801 by a bearing. When in use, the composited pearl cotton can be placed on the guide roller 802 to guide the pearl cotton.

[0038] The working principle and use process of the utility model are as follows: when in use, the movable seat 502 of the pressure regulating component 500 can slide in the slide groove 102, and then the wear resistance of the frame 100 can be greatly improved through the hard chrome plating layer 103, and the lubricating oil 104 can be poured into the slide groove 102. After pouring, the slide groove 102 can store a certain amount of lubricating oil 104, so that the lubricating oil 104 can further reduce wear and tear, and effectively avoid the problem of uneven pressure at both ends of the extrusion roller due to greater wear and tear. At the same time, the pressure sensor 606 of the first pressure measuring component 600 and the second pressure measuring component 700 can detect the pressure at both ends of the extrusion roller in real time, so that the user can understand whether the pressure is uniform, and the spring 604 can prevent the pressure sensor 606 from being crushed, and then the positioning rod 602 can improve the stability of the two extrusion rollers for use.

[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A bubble-free pearl cotton rapid compounding machine, characterized in that: include: A frame (100), wherein a slide groove (102) is provided at the top of the frame (100), a hard chrome-plated layer (103) is provided on the inner side of the slide groove (102), and lubricating oil (104) is poured inside the slide groove (102); A round rod (200), wherein the round rod (200) is arranged on the frame (100); A conveying roller (300), wherein the conveying roller (300) is rotatably connected to the frame (100) via a bearing; An extrusion assembly (400), the extrusion assembly (400) being arranged on the top of the frame (100); A pressure regulating assembly (500), the pressure regulating assembly (500) comprising a cylinder (501) arranged at the top of the frame (100) and a movable seat (502) arranged at the left side of the cylinder (501); A first pressure measuring assembly (600), the first pressure measuring assembly (600) comprising a fixing plate (601) screwed to the left side of the movable seat (502), a positioning rod (602) arranged on the left side of the fixing plate (601), a spring (604) arranged on the left side of the fixing plate (601), a baffle (605) arranged on the left side of the spring (604), and a pressure sensor (606) arranged on the baffle (605); A second pressure measuring assembly (700), wherein the second pressure measuring assembly (700) is arranged on the left side of the pressure regulating assembly (500), and the structure of the second pressure measuring assembly (700) is completely the same as that of the first pressure measuring assembly (600).

2. A bubble-free pearl cotton rapid compounding machine according to claim 1, characterized in that: A groove (101) for mounting the round rod (200) is provided on the inner side of the frame (100).

3. A bubble-free pearl cotton rapid compounding machine according to claim 1, characterized in that: The extrusion assembly (400) comprises a fixing seat (401) arranged at the top of the frame (100), a left extrusion roller (402) bearing-connected to the fixing seat (401), and a circular hole (403) opened on the fixing seat (401).

4. A bubble-free pearl cotton rapid compounding machine according to claim 1, characterized in that: The two movable seats (502) are both rotatably connected to the right squeezing roller (503) via bearings, and a heating structure is provided inside the right squeezing roller (503) and the left squeezing roller (402).

5. A bubble-free pearl cotton rapid compounding machine according to claim 1, characterized in that: A conical column (603) is provided on the left side of the positioning rod (602), and the positioning rod (602) passes through the baffle (605).

6. A bubble-free pearl cotton rapid compounding machine according to claim 1, characterized in that: It also includes a guide assembly (800), wherein the guide assembly (800) includes a bracket (801) arranged on the top of the frame (100) and a guide roller (802) bearing-connected to the bracket (801).

Citation Information

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