Anti-vibration structure of material pushing centrifugal machine without counter weight
By adopting a weightless structure in the push centrifuge and adjusting with rubber buffer pads and locking bolts, the problem of long production cycle and high cost of steel cement counterweight blocks in the prior art is solved, and the stable operation and cost reduction of the centrifuge are achieved.
Patent Information
- Application Number
- CN202422273667.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the vibration-resistant structure of the existing material push centrifuge, the production cycle of steel and cement counterweights is long, the cost is high, and the space is large, making it difficult to achieve cost-effective vibration control.
Using a weightless structure, a rubber buffer pad is installed between the upper substrate and the lower substrate, and a rubber buffer pad is used to block vibration energy, reduce vibration amplitude and frequency, and adjust the compression degree with locking bolts and nuts to enhance vibration resistance.
It realizes the reduction of the vibration amplitude and frequency of the centrifuge, ensuring the stable operation of the centrifuge, and at the same time reducing the cost and reducing the resonance amplitude and vibration transmission of the mechanical structure.
Smart Images

Figure CN223171084U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pusher centrifuges, in particular to a counterweight-free pusher centrifuge anti-vibration structure. Background Art
[0002] A pusher centrifuge is a continuously operated, high-efficiency, filtration-type centrifuge. During operation, the drum assembly rotates at high speed, with the first drum rotating and reciprocating back and forth, continuously pushing the filter cake into the next drum and ultimately out of the centrifuge. During operation, the hydraulic system's reversing mechanism, distribution, and pushing motions generate a certain amount of vibration in the centrifuge. To ensure safe and stable operation, an anti-vibration structure consisting of a vibration damping frame, rubber cushions, and reinforced concrete or cast iron counterweights is used between the pusher centrifuge and the mounting platform. The rubber cushions are installed between the upper and lower vibration damping frames, beneath the counterweights. The centrifuge and counterweights are rigidly connected, forming a single structure with increased inertia, which reduces the amplitude and frequency of the centrifuge's vibrations during operation. However, reinforced concrete counterweights require on-site fabrication, which can be time-consuming. Castings are also expensive, and to achieve good vibration damping, the counterweights occupy a considerable amount of space. Therefore, a cost-effective, anti-vibration structure for a pusher centrifuge without counterweights is proposed. Summary of the Invention
[0003] The purpose of the utility model is to solve the above problems and to propose a counterweight-free pusher centrifuge anti-vibration structure.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a vibration-proof structure of a counterweightless pusher centrifuge, which is characterized by including a lower base plate fixed on a mounting platform, an upper base plate connected to the centrifuge, and a plurality of first buffer pads and second buffer pads respectively installed between the lower base plate and the upper base plate and on the upper base plate to reduce the vibration amplitude and vibration frequency of the centrifuge.
[0005] Preferably, the first buffer pad and the second buffer pad are both rubber buffer pads.
[0006] Preferably, upper substrate positioning pins and lower substrate positioning pins for positioning the first buffer pad are respectively installed on the upper substrate and the lower substrate.
[0007] Preferably, the second buffer pad is provided with a locking bolt which passes through the second buffer pad and the upper base plate in sequence and connects with the lower base plate.
[0008] Preferably, a threaded seat connected to a locking bolt is provided on the lower base plate.
[0009] Preferably, a locking nut capable of adjusting the degree of compression of the upper base plate is also installed on the locking bolt.
[0010] Preferably, a plurality of anchor bolts for fixing the lower substrate are further installed on the lower substrate; nuts are installed on the anchor bolts.
[0011] Preferably, a spring washer is installed between the nut and the lower substrate.
[0012] The beneficial effects of the present utility model are as follows: By installing the first buffer pad and the second buffer pad between the upper substrate and the lower substrate and on the upper substrate respectively, the vibration generated during the operation of the centrifuge is blocked by the first buffer pad and the second buffer pad, so that the energy is dissipated, the vibration amplitude and vibration frequency of the centrifuge are reduced, the stable operation of the centrifuge is ensured, and the use cost is also reduced. At the same time, it also plays the role of reducing the resonance amplitude of the mechanical structure and weakening the vibration transmission. Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of the present utility model.
[0014] Figure 2 is a top view of the present utility model.
[0015] Figure 3 is an installation schematic diagram of the first buffer pad of the present utility model.
[0016] Figure 4 is an installation schematic diagram of the second buffer pad of the present utility model.
[0017] Figure 5 is an arrangement schematic diagram of the first buffer pad of the present utility model.
[0018] Figure 6 is the present utility model Figure 1 partial enlarged view at A in.
[0019] Legend: 1. Lower substrate; 101. Lower substrate positioning pin; 103. Anchor bolt; 104. Nut; 105. Spring washer; 106. Threaded seat; 2. Upper substrate; 201. Upper substrate positioning pin; 3. First buffer pad; 4. Second buffer pad; 401. Locking bolt; 402. Locking nut; 5. Installation platform; 6. Centrifuge. Detailed Embodiment
[0020] Next, we will further explain the anti-vibration structure of a pusher centrifuge without counterweight according to the present utility model with reference to the drawings.
[0021] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present invention are only used to explain the relative positional relationship and movement conditions between components in a specific posture as shown in the drawings. If the specific posture changes, the directional indications will also change accordingly.
[0022] Refer to the attached Figures 1-5 As shown, in this embodiment, an anti-vibration structure of a pusher centrifuge without counterweight includes a lower substrate 1 fixed on the installation platform, an upper substrate 2 connected to the centrifuge, and a plurality of first buffer pads 3 and second buffer pads 4 respectively installed between the lower substrate 1 and the upper substrate 2 and on the upper substrate 2 to reduce the vibration amplitude and vibration frequency of the centrifuge; both the first buffer pads 3 and the second buffer pads 4 are selected as rubber buffer pads; by installing the first buffer pads 3 and the second buffer pads 4 between the upper substrate 2 and the lower substrate 1 and on the upper substrate 2 respectively, the vibration generated when the centrifuge operates is blocked by the first buffer pads 3 and the second buffer pads 4, so that the energy is dissipated, the vibration amplitude and vibration frequency of the centrifuge are reduced, the stable operation of the centrifuge is ensured, and the use cost is also reduced. At the same time, it also plays the role of reducing the resonance amplitude of the mechanical structure and weakening the vibration transmission effect.
[0023] Refer to the attached Figure 3 As shown, upper substrate positioning pins 201 and lower substrate positioning pins 101 for positioning the first buffer pads 3 are respectively installed on the upper substrate 2 and the lower substrate 1; by using the upper substrate positioning pins 201 and the lower substrate positioning pins 101 to position both ends of the first buffer pads 3 respectively, the first buffer pads 3 are positioned and installed between the upper substrate 2 and the lower substrate 1, so as to facilitate the installation of the first buffer pads 3.
[0024] Refer to the attached Figure 4 As shown, a locking bolt 401 is installed on the second buffer pad 4 and passes through the second buffer pad 4, the upper substrate 2 and is connected to the lower substrate 1 in sequence; a threaded seat 106 connected to the locking bolt 102 is provided on the lower substrate 1; a locking nut 402 for adjusting the pressing degree of the upper substrate 2 is also installed on the locking bolt 401; one end of the locking bolt 401 passes through the second buffer pad 4 and the upper substrate 2 in sequence and is connected to the threaded seat 106 of the lower substrate 1, so as to fix the second buffer pad 4 on the upper substrate 2, thus facilitating the installation of the second buffer pad 4; by rotating the locking nut 402 to adjust the pressing degree on the upper substrate 2, the pressing degree on the upper substrate 2 can be adjusted, and the vibration transmission effect can be weakened.
[0025] Refer to the attached Figure 1 and 6 As shown, a plurality of anchor bolts 103 for fixing it are also installed on the lower substrate 1; nuts 104 are installed on the anchor bolts 103; spring washers 105 are installed between the nuts 104 and the lower substrate 1.
[0026] During the assembly process of the present utility model, first, the lower substrate 1 is fixedly installed on the installation platform 5 through the anchor bolts 103 and nuts 104. Then, the first buffer pad 3 is installed between the lower substrate 1 and the upper substrate 2. The first buffer pad 3 is positioned respectively by using the upper substrate positioning pin 201 and the lower substrate positioning pin 101. Then, one end of the locking bolt 401 sequentially passes through the second buffer pad 4 and the upper substrate 2 and is connected to the threaded seat 106 of the lower substrate 1, fixing the second buffer pad 4 on the upper substrate 2 and connecting the lower substrate 1 and the upper substrate 2 at the same time. The pressing degree on the upper substrate 2 is adjusted by rotating the locking nut 402. Finally, the centrifuge 6 is fixedly installed on the upper substrate 2 through bolts.
[0027] The above embodiments are illustrative of the present utility model, not restrictive thereof. Any scheme obtained by simply transforming the present utility model falls within the protection scope of the present utility model.
Claims
1. An anti-vibration structure of a pusher centrifuge without counterweight, characterized by comprising a lower substrate (1) fixed on an installation platform, an upper substrate (2) connected to the centrifuge, and a number of first buffer pads (3) and second buffer pads (4) respectively installed between the lower substrate (1) and the upper substrate (2) and on the upper substrate (2) to reduce the vibration amplitude and vibration frequency of the centrifuge.
2. The anti-vibration structure of a pusher centrifuge without counterweight according to claim 1, characterized in that: Both the first buffer pad (3) and the second buffer pad (4) are selected as rubber buffer pads.
3. The anti-vibration structure of a pusher centrifuge without counterweight according to claim 1, characterized in that: Upper substrate positioning pins (201) and lower substrate positioning pins (101) for positioning the first buffer pad (3) are respectively installed on the upper substrate (2) and the lower substrate (1).
4. A vibration-resistant structure of a pusher centrifuge without counterweight according to claim 1, characterized in that: A locking bolt (401) is installed on the second buffer pad (4) and sequentially passes through the second buffer pad (4), the upper substrate (2), and is connected to the lower substrate (1).
5. The anti-vibration structure of a pusher centrifuge without counterweight according to claim 4, characterized in that: A threaded seat (106) connected to the locking bolt (401) is provided on the lower substrate (1).
6. The anti-vibration structure of a pusher centrifuge without counterweight according to claim 4, characterized in that: A locking nut (402) for adjusting the pressing degree of the upper substrate (2) is further installed on the locking bolt (401).
7. An anti-vibration structure for a pusher centrifuge without counterweight according to claim 1, characterized in that: A number of anchor bolts (103) for fixing it are further installed on the lower substrate (1); nuts (104) are installed on the anchor bolts (103).
8. The anti-vibration structure of a pusher centrifuge without counterweight according to claim 7, characterized in that: A spring washer (105) is installed between the nut (104) and the lower substrate (1).