Carding machine capable of improving carding uniformity
By designing limit rollers, cardboards and adjustable card block structures on the card machine, the efficiency reduction caused by card structure loss is solved, and the card blocks are quickly replaced and cleaned, maintenance costs are reduced, and a variety of cotton roll specifications are adapted to.
Patent Information
- Application Number
- CN202422568134.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing carding machine has severe loss in the card structure after long-term use, resulting in a decrease in card efficiency and difficulty in cleaning and replacing, which increases processing costs.
A carding machine is designed, adopting a limit roller, a carding plate, a guide roller and an adjustable carding block structure. The rapid disassembly and assembly of the carding blocks is achieved through the adjustment groove and the adjustment screw, and the stable connection is achieved through the positioning column and the limit cap, which facilitates the adjustment and cleaning of the carding board.
It realizes rapid replacement and cleaning of carding blocks, ensures carding effect and efficiency, reduces maintenance costs, and adapts to the combing needs of cotton rolls of different sizes.
Smart Images

Figure CN223292721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cotton carding machines, in particular to a cotton carding machine capable of improving the uniformity of cotton carding. Background Art
[0002] When processing cotton fiber fabrics, the cotton rolls need to be combed to comb the cotton fibers and remove the cotton seeds and impurities in the cotton rolls. This requires the use of a carding machine. For example, a Chinese patent discloses a carding machine for uniform cotton combing (Announcement No. CN217077896U). Although the carding machine can collect cotton wool and adjust the carding height, during the long carding process, the friction between the carding structure and the cotton roll will cause loss, resulting in a decrease in carding efficiency and an impact on the carding effect. In addition, the carding structure is not easy to clean and replace, thereby increasing the cost of the carding process. Utility Model Content
[0003] In view of the deficiencies in the prior art, the present invention provides a carding machine for improving carding uniformity, thereby solving the problems raised by the above-mentioned background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A carding machine for improving the uniformity of carding, comprising a carding machine, two sets of limiting rollers are provided at both ends of the carding machine, a carding plate is connected to the inner side wall of the carding machine, and guide rollers are provided on the inner side wall of the carding machine and on both sides of the carding plate;
[0005] The combing plate includes a plate body, both ends of the plate body are provided with connecting heads, the bottom surface of the connecting head is connected to multiple sliding rod combing blocks, the bottom surfaces of the multiple sliding rod combing blocks are provided with insertion blocks, and both sides of the bottom end of the sliding rod combing block are connected to mounting blocks.
[0006] As a further technical solution of the present invention, adjustment grooves are provided on both side surfaces of the cotton carding machine corresponding to the sliding path of the connecting head. An adjustment screw rod is connected to one side of the cotton carding machine and passes through the outer surface of the connecting head. A sliding rod is connected to the other side of the cotton carding machine and passes through the outer surface of the connecting head.
[0007] As a further technical solution of the present invention, slots are provided on the bottom surface of the plate body and on the corresponding sides of the plurality of inserting blocks, and positioning posts are provided on the bottom surface of the plate body and on both sides of the slots.
[0008] As a further technical solution of the present invention, the surfaces of the two mounting blocks are provided with mounting holes corresponding to the positioning columns, and a limiting cap is provided at the top of the positioning column. The outer diameter of the limiting cap is larger than the outer diameter of the positioning column, and the inner side wall of the mounting hole is provided with three telescopic grooves in a ring shape.
[0009] As a further technical solution of the present invention, the inner diameter of the adjusting groove is adapted to the sliding path of the connecting head, and through holes are provided on the outer surface of the connecting head corresponding to the sliding rod. The plate body is connected to the carding machine through the connecting head, the adjusting screw rod and the sliding rod.
[0010] As a further technical solution of the present invention, the inner diameter of the slot is adapted to the outer diameter of the insert block, the inner diameter of the mounting hole is adapted to the outer diameter of the positioning column, the telescopic slot is connected to the mounting hole, and the sliding rod combing block is connected to the plate body through the positioning column and the mounting block.
[0011] The utility model provides a carding machine for improving carding uniformity, which has the following beneficial effects compared with the prior art:
[0012] 1. A carding machine designed to improve carding uniformity can facilitate quick disassembly and assembly between the carding block and the plate body through the cooperation between the plate body, the positioning column, the limit cap, the mounting block, the plug block and the mounting hole, thereby facilitating the quick replacement of the worn carding block and facilitating the cleaning of the carding plate, thereby ensuring the carding effect and efficiency and reducing maintenance costs.
[0013] 2. The carding machine designed in this invention improves the uniformity of carding. By adjusting the groove and the coordination between the adjusting screw rod and the sliding rod and the plate body and the connecting head, the contact distance between the plate body and the carding block and the cotton roll can be conveniently adjusted according to the size of the cotton roll, thereby facilitating the carding of cotton rolls of various specifications and sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A schematic diagram of the structure of a carding machine for improving carding uniformity;
[0015] Figure 2 A top view of a carding machine for improving carding uniformity;
[0016] Figure 3 A carding machine for improving carding uniformity Figure 2 AA section view in;
[0017] Figure 4 A schematic diagram of the exploded structure of a carding plate of a carding machine for improving carding uniformity;
[0018] Figure 5 A carding machine for improving carding uniformity Figure 4 Magnified view of A in .
[0019] In the figure: 1. Carding machine; 11. Adjusting slot; 12. Adjusting screw; 13. Sliding rod; 2. Limiting roller; 3. Guide roller; 4. Carding plate; 41. Plate body; 42. Connecting head; 43. Carding block; 44. Positioning column; 45. Mounting block; 46. Insert block; 47. Slot; 48. Mounting hole; 49. Telescopic slot; 401. Limiting cap. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0021] See also Figure 1-4 The utility model provides a technical solution for a cotton carding machine for improving the uniformity of cotton carding: it includes a cotton carding machine 1, two sets of limiting rollers 2 are provided at both ends of the cotton carding machine 1, the inner side wall of the cotton carding machine 1 is connected to a cotton carding plate 4, the inner side wall of the cotton carding machine 1 and on both sides of the cotton carding plate 4 are provided with guide rollers 3, the cotton carding plate 4 includes a plate body 41, both ends of the plate body 41 are provided with a connecting head 42, the bottom surface of the connecting head 42 is connected to a plurality of sliding rod combing blocks 43, the bottom surfaces of the plurality of sliding rod combing blocks 43 are provided with an inserting block 46, and both sides of the bottom end of the sliding rod combing block 43 are connected to a mounting block 45.
[0022] like Figure 1-3 As shown, adjustment grooves 11 are provided on both side surfaces of the carding machine 1 corresponding to the sliding path of the connecting head 42. An adjustment groove 11 is connected to the outer surface of one side of the carding machine 1 and passes through the adjusting screw rod 12. An adjustment screw rod 12 is connected to the outer surface of the other side of the carding machine 1 and passes through the outer surface of the connecting head 42. The inner diameter of the adjustment groove 11 is adapted to the sliding path of the connecting head 42. A through hole is provided on the outer surface of the connecting head 42 corresponding to the slide rod 13. The plate body 41 is connected to the carding machine 1 through the connecting head 42, the adjusting screw rod 12 and the slide rod 13. It should be noted that the multiple carding blocks 43 connected by the plate body 41 can quickly comb the cotton rolls, and the adjusting screw rod 12 can adjust the fixed height of the connecting head 42 and the plate body 41, so as to facilitate the adjustment of the carding distance according to the size of the cotton roll.
[0023] like Figure 4-5As shown, the bottom surface of the plate 41 and the plurality of plug-in blocks 46 are provided with slots 47 corresponding to each other, the bottom surface of the plate 41 and both sides of the slots 47 are provided with positioning posts 44, the surfaces of the two mounting blocks 45 are provided with mounting holes 48 corresponding to the positioning posts 44, the top of the positioning posts 44 are provided with a limiting cap 401, the outer diameter of the limiting cap 401 is larger than the outer diameter of the positioning posts 44, the inner side wall of the mounting hole 48 is provided with three telescopic slots 49 in a ring shape, the inner diameter of the slot 47 is adapted to the outer diameter of the plug-in block 46, and the mounting The inner diameter of the hole 48 is adapted to the outer diameter of the positioning column 44, the telescopic slot 49 is connected to the mounting hole 48, and the slide rod combing block 43 is connected to the plate body 41 through the positioning column 44 and the mounting block 45. It should be noted that the combing block 43 can be fixedly installed by engaging the mounting holes 48 on the end faces of the mounting blocks 45 on both sides with the positioning columns 44, and the telescopic slot 49 on the inner wall of the mounting hole 49 can facilitate the mounting block 45 to pass through the limiting cap 401 and engage with the positioning column 44, thereby fixing the mounting block 45.
[0024] The working principle of the present invention is as follows: according to the size and thickness of the cotton roll, the adjusting screw 12 is rotated so that the plate 41 and the connecting head 42 slide along the inner wall of the adjusting groove 11 and the outer surface of the slide rod 13 until the contact size between the plate 41 and the combing block 43 and the cotton roll reaches an appropriate position, thereby completing the adjustment of the combing size;
[0025] Pull up the combing block 43 on the surface of the plate body 41 along the outer surfaces of the two positioning posts 44. The three telescopic slots 49 on the inner wall of the mounting hole 48 are squeezed and contracted by the limiting cap 401, expanding the inner diameter of the mounting hole 48 so that the mounting hole 48 slides from the outer surface of the positioning post 44 to the outer surface of the limiting cap 401. Continue to pull it outward to separate the insert block 46 from the slot 47, and then remove the combing block 43 for replacement, maintenance and cleaning.
[0026] The above is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.
Claims
1. A carding machine for improving carding uniformity, characterized in that: Comprising a carding machine (1): two sets of limiting rollers (2) are provided at both ends of the carding machine (1), the inner side wall of the carding machine (1) is connected to a carding plate (4), and guide rollers (3) are provided on the inner side wall of the carding machine (1) and on both sides of the carding plate (4); The combing plate (4) includes a plate body (41), both ends of the plate body (41) are provided with connectors (42), the bottom surface of the connector (42) is connected to a plurality of slide bar combing blocks (43), the bottom surfaces of the plurality of slide bar combing blocks (43) are provided with insert blocks (46), and both sides of the bottom end of the slide bar combing block (43) are connected to mounting blocks (45).
2. A carding machine for improving carding uniformity according to claim 1, characterized in that: Adjustment grooves (11) are provided on both side surfaces of the carding machine (1) at positions corresponding to the sliding path of the connector (42); an adjustment screw rod (12) is connected to one side of the carding machine (1) and passes through the outer surface of the connector (42); and a slide rod (13) is connected to the other side of the carding machine (1) and passes through the outer surface of the connector (42).
3. A carding machine for improving carding uniformity according to claim 1, characterized in that: The bottom surface of the plate body (41) and the plurality of inserting blocks (46) are provided with slots (47) corresponding to each other, and positioning columns (44) are provided on the bottom surface of the plate body (41) and on both sides of the slots (47).
4. A carding machine for improving carding uniformity according to claim 3, characterized in that: The surfaces of the two mounting blocks (45) are provided with mounting holes (48) corresponding to the positioning columns (44), the top of the positioning columns (44) are provided with a limiting cap (401), the outer diameter of the limiting cap (401) is larger than the outer diameter of the positioning columns (44), and the inner side wall of the mounting hole (48) is provided with three telescopic slots (49) in an annular shape.
5. A carding machine for improving carding uniformity according to claim 2, characterized in that: The inner diameter of the adjustment groove (11) is adapted to the sliding path of the connector (42); the outer surface of the connector (42) is provided with through holes corresponding to the slide rod (13); and the plate body (41) is connected to the carding machine (1) via the connector (42), the adjustment screw rod (12) and the slide rod (13).
6. A carding machine for improving carding uniformity according to claim 4, characterized in that: The inner diameter of the slot (47) is adapted to the outer diameter of the insert block (46), the inner diameter of the mounting hole (48) is adapted to the outer diameter of the positioning column (44), the telescopic slot (49) is connected to the mounting hole (48), and the slide bar combing block (43) is connected to the plate body (41) via the positioning column (44) and the mounting block (45).