Cable fatigue detection device

By designing a cable fatigue detection device that includes a clamping and torsion mechanism, the problems of low efficiency and poor applicability of existing devices are solved, and efficient torsion and bending fatigue detection of cables of different specifications is achieved.

CN223332773UActive Publication Date: 2025-09-12HANGZHOU HESHUN CABLE CO LTD
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Patent Information

Application Number
CN202422230330.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-09-12
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing cable fatigue testing devices have low testing efficiency and low applicability, and cannot meet the testing needs of cables of different specifications.

Method used

A cable fatigue detection device is designed, which includes a workbench, a first and a second mounting seat, a clamping assembly and a torsion mechanism. The cable is fixed by the clamping assembly, and torsion and reciprocating drive assemblies are used to perform torsional and bending fatigue detection respectively.

Benefits of technology

It realizes multiple fatigue tests on cables, improves the detection efficiency, and can adapt to the fixation of cables of different specifications, thereby enhancing the applicability of the device.

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Abstract

The utility model relates to the technical field of cable processing, and belongs to a cable fatigue detection device. Comprising a workbench, the workbench is provided with a first mounting base and a second mounting base, the first mounting base is provided with a first clamping assembly, the second mounting base is provided with a torsion mechanism, the torsion mechanism comprises a torsion disc, and the torsion disc is provided with a reciprocating bending mechanism; the reciprocating bending mechanism comprises a reciprocating driving assembly and a second clamping assembly. The torsion of the to-be-tested cable can be realized through the torsion mechanism, the torsion fatigue strength of the cable can be detected, the reciprocating bending of the to-be-tested cable can be realized through the reciprocating driving assembly, the bending fatigue of the cable can be detected, multiple detections can be realized through a single device, and the detection efficiency is improved. The functionality of the device is improved, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing and belongs to a cable fatigue detection device. Background Art

[0002] Cables consist of one or more insulated conductors covered by an insulating protective layer and are used to transmit power or information. There are many types of cables, including power cables, communication cables, control cables, electrical equipment cables, marine cables, and mining cables, depending on their purpose, structure, and material. Power cables are primarily used for transmitting and distributing electricity, while communication cables are used to transmit various signals, such as telephone, data, and video.

[0003] Cables are typically installed outdoors at a certain height, so they are often blown by strong winds, causing them to sway and sway. During this process, they are subjected to various stresses, including static stress, transient stress, and fatigue stress. Fatigue fracture is a common failure mode of cables. Fatigue testing can be used to assess the fatigue life of cables under specific stresses, thereby preventing fatigue-induced fracture accidents. Current cable fatigue testing projects are usually conducted using different test devices, which require multiple devices and have low test efficiency. In addition, existing cable specifications vary, and the test devices currently on the market cannot meet the requirements for testing cables of different specifications, resulting in low device applicability. Utility Model Content

[0004] In view of the above technical problems, the utility model provides a cable fatigue detection device.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions:

[0006] The present application provides a cable fatigue detection device, including a workbench, on which a first mounting seat and a second mounting seat are provided, the first mounting seat is provided with a first clamping assembly, the second mounting seat is provided with a torsion mechanism, the torsion mechanism includes a torsion disk, the torsion disk is provided with a reciprocating bending mechanism, the reciprocating bending mechanism includes a reciprocating drive assembly and a second clamping assembly.

[0007] Preferably, the first clamping assembly includes a first electric telescopic rod, one end of which is arranged on a first mounting seat, and the other end of the first electric telescopic rod is connected to a connecting frame, and both the connecting frame and the first mounting seat are provided with a first clamping member.

[0008] Preferably, the torsion mechanism includes a torsion motor, which is connected to a second mounting seat. The output end of the torsion motor is connected to a torsion shaft via a coupling, the other end of the torsion shaft is connected to a torsion disk, a limiting slot is provided on the workbench, and the torsion disk is cooperatively connected to the limiting slot.

[0009] Preferably, the reciprocating drive assembly includes a reciprocating motor, a transmission shaft, a reciprocating slide rail and a reciprocating slider. The transmission shaft is connected to the torsion disk through a support frame. One end of the transmission shaft is connected to the output end of the reciprocating motor through a coupling. The reciprocating slide rail is arranged on the torsion disk, and the reciprocating slider is cooperatively connected to the reciprocating slide rail.

[0010] Preferably, the reciprocating slider is connected to a double-ear frame 1, a connecting rod is movably connected to the double-ear frame 1, the other end of the connecting rod is connected to a crank, the connecting rod and the crank are movably connected, and the crank is arranged on the transmission shaft through an axis hole.

[0011] Preferably, the second clamping assembly includes a second electric telescopic rod, the second electric telescopic rod is provided with a connecting clamp, the connecting clamp is connected to the reciprocating slider, and the output end of the second electric telescopic rod is connected to the second clamping piece.

[0012] Compared with the existing technology, this utility model provides a cable fatigue detection device, which has the following beneficial effects:

[0013] 1. The utility model can realize the twisting of the cable to be tested through the torsion mechanism, and then can detect the torsional fatigue strength of the cable. The reciprocating driving component can realize the reciprocating bending of the cable to be tested, and can detect the bending fatigue of the cable. Therefore, multiple tests can be realized through a single device, thereby improving the functionality of the device and improving the detection efficiency.

[0014] 2. The utility model uses the first clamping component and the second clamping component to hold and fix the cable, which provides convenience for subsequent fatigue detection. Both of them can adjust the holding diameter, thereby achieving the fixation of cables of different specifications and improving the applicability of the device.

[0015] The features and advantages of the present invention will be described in detail through embodiments with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic structural diagram of the first clamping assembly of the present invention;

[0018] Figure 3 It is a top view of the utility model;

[0019] Figure 4 This is a schematic structural diagram of the reciprocating bending mechanism of the present invention;

[0020] In the figure: 1. workbench; 2. first mounting seat; 3. second mounting seat; 4. first clamping assembly; 5. torsion mechanism; 6. reciprocating bending mechanism; 41. first electric telescopic rod; 42. connecting frame; 43. first clamping piece; 51. torsion disk; 52. torsion motor; 53. torsion shaft; 54. limiting groove; 61. reciprocating drive assembly; 62. second clamping assembly; 611. reciprocating motor; 612. transmission shaft; 613. supporting frame; 614. reciprocating slide rail; 615. reciprocating slider; 616. double-ear frame; 617. connecting rod; 618. crank; 621. second electric telescopic rod; 622. connecting clamp; 623. second clamping piece. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of this utility more clearly understood, the utility is further described in detail below with reference to the accompanying drawings and examples. However, it should be understood that the specific embodiments described herein are merely for the purpose of explaining this utility and are not intended to limit the scope of this utility. In addition, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessary confusion in the concepts of this utility.

[0022] See Figure 1 The present invention provides a cable fatigue detection device, including a workbench 1, on which a first mounting seat 2 and a second mounting seat 3 are provided, the first mounting seat 2 is provided with a first clamping assembly 4, the second mounting seat 3 is provided with a torsion mechanism 5, the torsion mechanism 5 includes a torsion disk 51, the torsion disk 51 is provided with a reciprocating bending mechanism 6, the reciprocating bending mechanism 6 includes a reciprocating drive assembly 61 and a second clamping assembly 62.

[0023] See Figure 2 Specifically, the first clamping assembly 4 includes a first electric telescopic rod 41, one end of the first electric telescopic rod 41 is set on the first mounting seat 2, and the other end of the first electric telescopic rod 41 is connected to a connecting frame 42. The connecting frame 42 and the first mounting seat 2 are both provided with a first clamping member 43. The first electric telescopic rod 41 is used to drive the first clamping member 43 to adjust the clamping diameter to achieve clamping and fixation of cables of different specifications.

[0024] See Figure 3Specifically, the torsion mechanism 5 includes a torsion motor 52, which is connected to the second mounting seat 3. The output end of the torsion motor 52 is connected to a torsion shaft 53 through a coupling. The other end of the torsion shaft 53 is connected to the torsion disk 51. A limiting slot 54 is provided on the workbench 1. The torsion disk 51 is matched with the limiting slot 54. The torsion motor 52 is used to provide power to drive the torsion shaft 53 to rotate, thereby driving the torsion disk 51 to rotate.

[0025] See Figure 4 Specifically, the reciprocating drive assembly 61 includes a reciprocating motor 611, a transmission shaft 612, a reciprocating slide 614 and a reciprocating slider 615. The transmission shaft 612 is connected to the torsion disk 51 through a support frame 613. One end of the transmission shaft 612 is connected to the output end of the reciprocating motor 611 through a coupling. The reciprocating slide 614 is arranged on the torsion disk 51, and the reciprocating slider 615 is connected to the reciprocating slide 614.

[0026] See Figure 4 Specifically, the reciprocating slider 615 is connected to a double-ear frame 616, and a connecting rod 617 is movably connected to the double-ear frame 616. The other end of the connecting rod 617 is connected to a crank 618. The connecting rod 617 and the crank 618 are movably connected. The crank 618 is arranged on the transmission shaft 612 through an axial hole. The reciprocating motor 611 can drive the transmission shaft 612 to rotate, and drive the crank 618 to rotate, thereby transmitting power to the reciprocating slider 615 through the connecting rod 617, and converting the rotational motion into reciprocating sliding along the reciprocating slide rail 614.

[0027] See Figure 4 Specifically, the second clamping assembly 62 includes a second electric telescopic rod 621, and a connecting clamp 622 is provided on the second electric telescopic rod 621. The connecting clamp 622 is connected to the reciprocating slider 615, and the output end of the second electric telescopic rod 621 is connected to a second clamping member 623.

[0028] The working principle of the present invention is as follows: the cable to be tested is supported and fixed by the first clamping assembly 4 and the second clamping assembly 62. When bending fatigue needs to be tested, the reciprocating motor 611 is started to drive the crank 618 to rotate, thereby the crank 618 rotates synchronously, and then the power is transmitted to the reciprocating slider 615 through the connecting rod 617. The reciprocating slider 615 moves back and forth in the reciprocating slide rail 614, thereby driving the second clamping assembly 62 to move back and forth, thereby realizing the detection of cable bending fatigue; when torsional fatigue needs to be tested, the torsion motor 52 is started to drive the torsion shaft 53 to rotate, thereby driving the torsion disk 51 to rotate, thereby driving the second clamping assembly 62 to rotate, thereby realizing the detection of cable torsional fatigue.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A cable fatigue detection device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a first mounting seat (2) and a second mounting seat (3), the first mounting seat (2) is provided with a first clamping assembly (4), the second mounting seat (3) is provided with a torsion mechanism (5), the torsion mechanism (5) comprises a torsion disk (51), the torsion disk (51) is provided with a reciprocating bending mechanism (6), the reciprocating bending mechanism (6) comprises a reciprocating driving assembly (61) and a second clamping assembly (62).

2. A cable fatigue detection device according to claim 1, characterized in that: The first clamping assembly (4) comprises a first electric telescopic rod (41), one end of the first electric telescopic rod (41) is arranged on the first mounting seat (2), the other end of the first electric telescopic rod (41) is connected to a connecting frame (42), and the connecting frame (42) and the first mounting seat (2) are both provided with a first clamping member (43).

3. The cable fatigue detection device according to claim 1, characterized in that: The torsion mechanism (5) includes a torsion motor (52), the torsion motor (52) is connected to the second mounting seat (3), the output end of the torsion motor (52) is connected to a torsion shaft (53) via a coupling, the other end of the torsion shaft (53) is connected to a torsion disk (51), a limiting slot (54) is provided on the workbench (1), and the torsion disk (51) is cooperatively connected to the limiting slot (54).

4. The cable fatigue detection device according to claim 1, wherein: The reciprocating drive assembly (61) includes a reciprocating motor (611), a transmission shaft (612), a reciprocating slide rail (614) and a reciprocating slider (615). The transmission shaft (612) is connected to the torsion plate (51) through a support frame (613). One end of the transmission shaft (612) is connected to the output end of the reciprocating motor (611) through a coupling. The reciprocating slide rail (614) is arranged on the torsion plate (51), and the reciprocating slider (615) is connected to the reciprocating slide rail (614).

5. A cable fatigue detection device according to claim 4, characterized in that: The reciprocating slider (615) is connected to a double-ear frame (616), and a connecting rod (617) is movably connected to the double-ear frame (616). The other end of the connecting rod (617) is connected to a crank (618). The connecting rod (617) and the crank (618) are movably connected. The crank (618) is arranged on the transmission shaft (612) through a shaft hole.

6. A cable fatigue detection device according to claim 1, characterized in that: The second clamping assembly (62) comprises a second electric telescopic rod (621), a connecting clamp (622) is provided on the second electric telescopic rod (621), the connecting clamp (622) is connected to the reciprocating slider (615), and the output end of the second electric telescopic rod (621) is connected to a second clamping member (623).

Citation Information

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