Positioning and clamping device for optical lens production and processing
By designing an optical lens clamping device with components such as a process table and a clamping motor, the problem that the existing device is inconvenient to install and disassemble is solved, the automatic clamping and disassembly of concave and convex lenses is realized, and the production efficiency and service life of the device are improved.
Patent Information
- Application Number
- CN202422621604.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing optical lens clamping device is not convenient for installation and disassembly, and cannot be effectively connected to the concave-convex lens production equipment. It is only suitable for flat optical lenses and its practicality needs to be improved.
A positioning and clamping device including a process table, a clamping motor, a transmission screw, a guide frame, a gear box and a clamping frame was designed. The clamping motor provides clamping power, and the gear box and transmission screw are used to realize power transmission. Combined with the clearance fit between the guide frame and the clamping frame, automatic clamping and disassembly are realized. The device is suitable for the rotation and swinging polishing of concave and convex lenses.
The optical lens production efficiency is improved, the connection with the concave and convex lens production equipment is realized, the service life of the device is extended, and the practicality is enhanced.
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Figure CN223353814U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to optical lens grinding devices, and specifically relates to a positioning and clamping device for producing and processing optical lenses. Background Art
[0002] Optical lenses are made from a specific mixture of high-purity oxides of silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, and barium, mixed according to a specific formula. The mixture is melted at high temperature in a platinum crucible and stirred using ultrasound to remove bubbles. The glass is then slowly cooled over a long period of time to prevent internal stress in the glass. The cooled glass must be measured using optical instruments to verify that its purity, transparency, uniformity, refractive index, and dispersion meet specifications. However, during optical lens processing, a clamping device is often required. However, existing clamping devices are often inconvenient to install and remove, hindering production efficiency. Patent CN202021589290.5 proposes a positioning and clamping device for optical lens production and processing. Turning a handle activates a turntable that drives a first rotating rod, which in turn rotates a drive disk on the side wall of the first rotating rod. The sidewalls of the drive disk are designed with deep and shallow grooves, allowing the clamping plate to rotate via a support, thereby clamping the optical lens with a clamping block. When the clamping is no longer needed, turning the handle again releases the clamping, facilitating installation and removal. Although this design meets the needs of use to a certain extent, it was found in actual use that this design cannot be effectively connected to the concave and convex lens production equipment during polishing. It can only clamp flat optical lenses and is not suitable for the production of convex and concave lenses. Its practicality needs to be further improved.
[0003] In view of this, the present utility model is proposed. Utility Model Content
[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a positioning and clamping device for the production and processing of optical lenses. To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
[0005] A positioning and clamping device for the production and processing of optical lenses, comprising a process table and a clamping motor, wherein a mounting hole is provided on the process table, one end of the process table is designed as a regular hexagonal prism, and the other end of the process table is sleeved by a shell, the shell is made of plastic, and the end of the shell away from the process table is conical, a connecting disk is embedded in the end of the shell away from the process table, a support frame is fixedly connected to the connecting disk, a transmission screw and a guide frame are provided between the two support frames, a traverse frame is sleeved on the transmission screw and the guide frame, one end of the traverse frame is fixedly connected to the clamping frame, a gear box is embedded in the middle of the connecting disk, and a clamping motor is fixedly connected to one side of the gear box, the process table is convenient for connecting to external equipment, the shell plays a supporting and protective role, the connecting disk is made of plastic, the support frame plays a stable support and rotation support role, the guide frame plays a guiding role, the transmission screw plays a power transmission role, the gear box plays a power transmission role, the clamping motor provides clamping power for the device, and the clamping motor is a self-locking motor.
[0006] As a further solution of the present invention: a process groove is provided on the connecting plate, and the end of the transmission screw away from the support frame is embedded in the gear box. Through the above design, power transmission is facilitated.
[0007] As a further solution of the present invention: the guide frame adopts a cross-shaped design, and a clearance fit is adopted between the guide frame and the transverse frame. Through the above design, it is convenient to guide and support the transverse frame.
[0008] As a further solution of the present invention: a bearing seat is provided in the gear box, the bearing seat is sleeved on the transmission screw, a driven gear is provided on one side of the bearing seat, the driven gear is sleeved on the transmission screw, the bearing seat plays the role of rotation support, and the driven gear plays the role of power transmission.
[0009] As a further solution of the present invention: a rotating support is provided in the gear box, a transmission shaft is embedded in the rotating support, one end of the transmission shaft is connected to the output end of the clamping motor through a coupling, the other end of the transmission shaft is sleeved with a driving gear, the driving gear is meshed with the driven gear, the rotating support plays the role of rotating support, the transmission shaft plays the role of power transmission, and the driving gear plays the role of power transmission.
[0010] As a further solution of the present invention: a sliding groove is provided on the clamping frame, a guide column is provided in the sliding groove, a driving frame is sleeved on the guide column, the guide column plays a guiding role, and a clearance fit is adopted between the driving frame and the guide column.
[0011] As a further solution of the present invention: the driving frame is sleeved on one end of the guide column and embedded in the sliding groove, a buffer pad is fixedly connected to one side of the driving frame, a pressure sensor is embedded between the buffer pad and the driving frame, a clearance fit is adopted between the driving frame and the sliding groove, the buffer pad is made of rubber, and the pressure sensor facilitates the detection of clamping force.
[0012] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art.
[0013] The utility model is designed with a process table and mounting holes, which not only facilitates connection with concave-convex lens production equipment to achieve rotational and swing grinding, but also adopts a metal design for the connecting parts, thereby increasing the service life of the device and achieving better economy.
[0014] The utility model can automatically clamp and disassemble the optical lens through the design of the clamping motor, the gear box and the clamping frame, thereby greatly improving the production efficiency and having strong practicality.
[0015] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. In the drawings:
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 This is the main view of the utility model;
[0019] Figure 3 This is a partial enlargement of the utility model Figure I ;
[0020] Figure 4 This is a partial enlargement of the utility model Figure II ;
[0021] Figure 5 This is a structural diagram of the guide frame of the present utility model.
[0022] In the figure: 1. Process table; 2. Mounting hole; 3. Housing; 4. Connecting plate; 5. Support frame; 6. Drive screw; 7. Guide frame; 8. Clamping frame; 9. Transverse frame; 10. Gear box; 11. Process tank; 12. Clamping motor; 13. Coupling; 14. Rotating support; 15. Drive shaft; 16. Bearing seat; 17. Driven gear; 18. Driving gear; 19. Guide column; 20. Sliding groove; 21. Drive frame; 22. Buffer pad; 23. Pressure sensor.
[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.
[0025] like Figures 1 to 5 As shown, a positioning clamping device for the production and processing of optical lenses, a process table 1 and a clamping motor 12, a mounting hole 2 is opened on the process table 1, one end of the process table 1 adopts a regular hexagonal prism design, and the other end of the process table 1 is sleeved with a shell 3, the shell 3 is made of plastic material, and the end of the shell 3 away from the process table 1 adopts a conical design, and the end of the shell 3 away from the process table 1 is embedded with a connecting disk 4, and a support frame 5 is fixedly connected to the connecting disk 4. A transmission screw 6 and a guide frame 7 are provided between the two support frames 5, and a transverse frame 9 is sleeved on the transmission screw 6 and the guide frame 7. One end of the moving frame 9 is fixedly connected to the clamping frame 8, and a gear box 10 is embedded in the middle of the connecting disk 4. One side of the gear box 10 is fixedly connected to the clamping motor 12. The process table 1 is convenient for connecting with external equipment. The shell 3 plays a supporting and protective role. The connecting disk 4 is made of plastic. The support frame 5 plays a stable support and rotation support role. The guide frame 7 plays a guiding role. The transmission screw 6 plays a power transmission role. The gear box 10 plays a power transmission role. The clamping motor 12 provides clamping power for the device. The clamping motor 12 uses a self-locking motor.
[0026] Among them, a process groove 11 is opened on the connecting plate 4, and the end of the transmission screw 6 away from the support frame 5 is embedded in the gear box 10. Through the above design, power transmission is convenient.
[0027] The guide frame 7 adopts a cross-shaped design, and a clearance fit is adopted between the guide frame 7 and the transverse frame 9. Through the above design, it is convenient to guide and support the transverse frame 9.
[0028] A bearing seat 16 is provided in the gear box 10, and the bearing seat 16 is sleeved on the transmission screw 6. A driven gear 17 is provided on one side of the bearing seat 16, and the driven gear 17 is sleeved on the transmission screw 6. The bearing seat 16 plays the role of rotation support, and the driven gear 17 plays the role of power transmission.
[0029] A rotating support 14 is provided in the gearbox 10, and a transmission shaft 15 is embedded in the rotating support 14. One end of the transmission shaft 15 is connected to the output end of the clamping motor 12 through a coupling 13, and the other end of the transmission shaft 15 is sleeved with a driving gear 18. The driving gear 18 is engaged with the driven gear 17 and connected to the rotating support 14 to play the role of rotation support, the transmission shaft 15 plays the role of power transmission, and the driving gear 18 plays the role of power transmission.
[0030] The clamping frame 8 is provided with a sliding groove 20, in which a guide column 19 is provided. A driving frame 21 is sleeved on the guide column 19 to guide the guide column 19, and a clearance fit is adopted between the driving frame 21 and the guide column 19.
[0031] The driving frame 21 is sleeved on one end of the guide column 19 and embedded in the sliding groove 20. A buffer pad 22 is fixedly connected to one side of the driving frame 21. A pressure sensor 23 is embedded between the buffer pad 22 and the driving frame 21. The driving frame 21 and the sliding groove 20 are clearance-fitted. The buffer pad 22 is made of rubber material, and the pressure sensor 23 is convenient for detecting the clamping force.
[0032] The working principle of the present invention is as follows: before use, the process table 1 and the mounting hole 2 are connected to the lens grinding equipment, and the pressure sensor 23 and the equipment control box, the clamping motor 12 and the equipment control box are connected through wires, and then the relevant program settings are performed before use. When in use, after the size of the lens is set through the control box, the clamping motor 12 works, and the transmission screw 6 is driven to rotate through the gear box 10, and then the clamping frame 8 is driven to move to the set position, which is just slightly larger than the lens size. After the lens is placed in the position to be clamped, the clamping function is started, the clamping motor 12 works, and drives the clamping frame 8 to clamp the lens. In this process, the lens first squeezes the buffer pad 22, and the buffer pad 22 can protect the lens to avoid damage to the lens. At the same time, the pressure sensor 23 monitors the clamping force. If it reaches the set value, the clamping motor 12 stops running and self-locks. When the clamping is completed, the grinding function can be started. While driving the clamping device to rotate, the grinding equipment can also drive the clamping device to swing along the set arc, thereby driving the lens to complete the convex and concave lens grinding. The utility model has a reasonable structural design and is easy to install and use. Through the design of the process table 1 and the mounting hole 2, it is not only convenient to connect with the concave and convex lens production equipment to realize rotation and swing grinding, but also the connection parts are designed with metal, which increases the service life of the device and has better economy. Through the design of the clamping motor 12, the gear box 10 and the clamping frame 8, the optical lens can be automatically clamped and disassembled, which greatly improves the production efficiency and has strong practicality.
[0033] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make slight changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.
Claims
1. A positioning and clamping device for producing and processing an optical lens, comprising a process table (1) and a clamping motor (12), characterized in that: The process table (1) is provided with a mounting hole (2), one end of the process table (1) is designed as a regular hexagonal prism, and the other end of the process table (1) is sleeved by a shell (3), the shell (3) is made of plastic, and the end of the shell (3) away from the process table (1) is designed as a cone, and the end of the shell (3) away from the process table (1) is embedded with a connecting disk (4), and a support frame (5) is fixedly connected to the connecting disk (4), and a transmission screw (6) and a guide frame (7) are provided between the two support frames (5), and a transverse frame (9) is sleeved on the transmission screw (6) and the guide frame (7), and one end of the transverse frame (9) is fixedly connected to a clamping frame (8), and a gear box (10) is embedded in the middle of the connecting disk (4), and a clamping motor (12) is fixedly connected to one side of the gear box (10).
2. The positioning and clamping device for producing and processing an optical lens according to claim 1, characterized in that: A process groove (11) is provided on the connecting plate (4), and one end of the transmission screw (6) away from the support frame (5) is embedded in the gear box (10).
3. The positioning and clamping device for producing and processing an optical lens according to claim 1, characterized in that: The guide frame (7) adopts a cross-shaped design, and a clearance fit is adopted between the guide frame (7) and the transverse frame (9).
4. The positioning and clamping device for producing and processing an optical lens according to claim 1, characterized in that: A bearing seat (16) is provided in the gear box (10), and the bearing seat (16) is sleeved on the transmission screw (6). A driven gear (17) is provided on one side of the bearing seat (16), and the driven gear (17) is sleeved on the transmission screw (6).
5. The positioning and clamping device for producing and processing an optical lens according to claim 4, characterized in that: A rotating support (14) is provided in the gear box (10), and a transmission shaft (15) is embedded in the rotating support (14). One end of the transmission shaft (15) is connected to the output end of the clamping motor (12) through a coupling (13), and the other end of the transmission shaft (15) is sleeved with a driving gear (18), and the driving gear (18) is meshed and connected with the driven gear (17).
6. The positioning and clamping device for producing and processing an optical lens according to claim 1, characterized in that: The clamping frame (8) is provided with a sliding groove (20), a guide column (19) is provided in the sliding groove (20), and a driving frame (21) is sleeved on the guide column (19).
7. The positioning and clamping device for producing and processing an optical lens according to claim 6, characterized in that: The driving frame (21) is sleeved on one end of the guide column (19) and embedded in the sliding groove (20); a buffer pad (22) is fixedly connected to one side of the driving frame (21); and a pressure sensor (23) is embedded between the buffer pad (22) and the driving frame (21).
Citation Information
Patent Citations
Positioning and clamping device for optical lens production and processing
CN212763097U