Dissolving reaction kettle for preparing tebuconazole
The dissolution reactor designed with spiral stirring blades and breaking blades solves the problems of uneven stirring and raw material nodules in the preparation of tebuconazole, achieves full mixing and breaking up of the raw materials, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422074898.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the existing preparation process of tebuconazole, uneven stirring results in insufficient contact and reaction between the raw materials, and some raw material nodules are difficult to dissolve and crush, affecting production efficiency and product quality.
The design of spiral stirring blades and crushing blades, combined with the motor-driven U-shaped stirring paddle and stirring shrapnel, can achieve rotational stirring, oscillating stirring and spiral stirring of the raw materials. The angle of the crushing blade can be adjusted with the adjustment component to ensure that the raw materials are fully mixed and broken up.
The efficiency and degree of the tebuconazole dissolution reaction are improved, ensuring full contact between raw materials in different areas, preventing raw material aggregation, and improving product quality and yield.
Smart Images

Figure CN223417280U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tebuconazole production, in particular to a dissolution reaction kettle for preparing tebuconazole. Background Art
[0002] Tebuconazole is a highly effective, broad-spectrum, systemic triazole fungicide with important application value in the agricultural field. In the preparation process of tebuconazole, the dissolution reaction step is crucial.
[0003] Traditional dissolution reactors used in the preparation of tebuconazole suffer from uneven stirring, preventing sufficient contact and reaction between raw materials. This presents numerous challenges in tebuconazole production. For example, existing reactors with a single stirring blade have limited stirring area, preventing some raw materials from reacting at the appropriate time and under the appropriate conditions. This not only reduces reaction efficiency but also hinders the progress of the reaction.
[0004] Furthermore, some raw materials tend to clump together in the reactor, making them difficult to fully dissolve and pulverize. For example, certain viscous or large-particle raw materials tend to clump together under conventional stirring conditions, making them difficult to disperse in the solvent, significantly impacting the dissolution effect. Furthermore, existing reactors also lack sufficient pulverization, preventing these raw materials from fully functioning in the reaction. This further reduces the efficiency of the dissolution reaction and the yield of tebuconazole, while also impacting product quality.
[0005] In summary, the production of tebuconazole is seriously restricted due to the problems of uneven stirring in common reactors and difficulty in fully dissolving and crushing raw material nodules, which affects the yield and quality of the product. Therefore, the utility model provides a dissolution reactor for preparing tebuconazole that can achieve uniform stirring, effective crushing and sufficient dissolution of raw materials. Utility Model Content
[0006] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a dissolution reaction kettle for preparing tebuconazole.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] A dissolution reactor for preparing tebuconazole comprises a reactor body for performing a dissolution reaction on raw materials for preparing tebuconazole, and a reactor cover movably mounted on the top of the reactor body via mounting bolts; a motor is fixedly mounted on the top center of the reactor cover via a mounting bracket; an output end of the motor rotates through the inside of the mounting bracket and is fixedly connected to a transmission shaft; a bottom end of the transmission shaft rotates through the reactor body and is fixedly connected to a rotating shaft; a U-shaped stirring paddle is fixedly mounted on the bottom of the rotating shaft;
[0009] A spiral stirring blade for spirally stirring the tebuconazole raw material is fixedly provided on the rotating shaft above the inner side of the U-shaped stirring paddle, and a plurality of crushing protrusions for dispersing and crushing the tebuconazole raw material are fixedly provided on the surface of the spiral stirring blade; a plurality of stirring rods are also fixedly connected to the rotating shaft, and the stirring rods and the spiral stirring blades are staggered;
[0010] Both sides of the U-shaped stirring paddle are provided with a plurality of crushing blades for crushing the tebuconazole raw material. A plurality of triangular crushing knife tips are fixedly provided on the circumferential inner wall of the reactor body, and the crushing blades are adapted to the triangular crushing knife tips.
[0011] Furthermore, stirring shrapnel for oscillating and stirring the tebuconazole raw material solution is fixedly connected to both sides of the bottom of the U-shaped stirring paddle; the spiral stirring blade specifically outputs a spiral motion trajectory from bottom to top.
[0012] Furthermore, adjustment components are provided on both sides of the U-shaped stirring paddle; the adjustment components include multiple mounting heads fixedly connected to both sides of the U-shaped stirring paddle, mounting holes are provided on the mounting heads and the crushing blades, and the crushing blades are fixed on the mounting heads by adjusting bolts.
[0013] Furthermore, a rotating bracket is fixedly provided on the inner wall of the bottom side of the reactor body, and the bottom end of the rotating shaft is rotatably mounted on the rotating bracket through a bearing.
[0014] Furthermore, a feed port is provided on the right side of the top of the kettle cover, and a discharge port is provided at the bottom of the reactor body; a pressure gauge and a sampling tube port are also provided on the left side of the top of the kettle cover.
[0015] Furthermore, a support frame is provided at the bottom of the reactor body; a controller is provided at the front of the reactor body, and the controller is electrically controlled and connected to the motor.
[0016] With the above structure, the beneficial effects achieved by the utility model are as follows:
[0017] 1. In the present invention, the motor drives the transmission shaft, the rotating shaft, the U-shaped stirring paddle, and the stirring rod to rotate, thereby rotating and stirring the raw materials for preparing tebuconazole; at the same time, the rotation of the U-shaped stirring paddle also drives the stirring shrapnel to rotate and vibrate, thereby further oscillating and mixing the raw materials;
[0018] 2. In the present invention, when the rotating shaft rotates, it also drives the spiral stirring blade to move in a spiral motion. Since the spiral stirring blade is specifically in a spiral output direction from bottom to top, the lower material in the inner cavity of the reactor body can be spirally transported from bottom to top, which is conducive to the full exchange and mixing of the lower raw materials with the upper raw materials, so that the raw materials between the upper and lower parts can fully contact and react, ensuring that the raw materials in different areas can fully participate in the reaction, which not only improves the efficiency of the dissolution reaction, but also improves the degree of the reaction;
[0019] 3. In the present invention, the U-shaped stirring paddle also drives the breaking blade to rotate when it rotates, thereby breaking the raw materials. The breaking blade also throws the raw materials around during the rotation and breaking. Under the action of centrifugal force, the thrown raw materials are further caused to collide with the triangular breaking blade tips on the inner wall of the reactor body. In this way, the triangular breaking blade tips can further play a role of collision and breaking, which can not only break up some raw materials with high viscosity or large particles, but also prevent the raw materials from easily agglomerating into agglomerates under conventional stirring conditions and becoming difficult to fully disperse in the solvent, thereby causing poor dissolution effect.
[0020] 4. In addition, an adjustment component is provided between the U-shaped stirring paddle and the crushing blade. By loosening and tightening the adjustment bolt, the angle of the crushing blade installed on the mounting head can be adjusted. The structure is simple and easy to adjust, which further improves the flexibility of crushing.
[0021] In summary, the dissolution reactor for preparing tebuconazole is not only convenient for rotating stirring, vibrating stirring and spiral stirring from bottom to top of the raw materials, so as to promote sufficient stirring and dissolution reaction of the raw materials between different regions; it can also crush and scatter the raw materials, so as to further promote the reaction rate of raw material dissolution, and solve the problems of uneven stirring and difficult full dissolution and crushing of raw materials in existing reactors. This is conducive to further improving the dissolution reaction efficiency, greatly ensuring the quality of the product, and is suitable for promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic structural diagram of a dissolution reactor for preparing tebuconazole proposed in the present invention;
[0023] Figure 2 This is a schematic cross-sectional view of the utility model;
[0024] Figure 3 For this utility model Figure 2 A schematic diagram of the structure of the enlarged part A;
[0025] Figure 4 This is a structural diagram of an enlarged local detail of the present invention.
[0026] In the figure: 1, reaction kettle main body; 101, kettle cover; 102, pressure gauge; 103, feed inlet; 104, discharge port; 105, sampling pipe opening; 2, mounting bracket; 3, motor; 4, transmission shaft; 5, rotating shaft; 6, U-shaped stirring paddle; 7, stirring rod; 8, spiral stirring blade; 801, broken protrusion; 9, broken blade; 901, adjusting bolt; 902, mounting head; 10, triangular broken blade tip; 11, stirring spring; 12, rotating support; 13, bearing; 14, controller. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0028] Referring to Figure 1-4 A kind of preparation of tebuconazole dissolving reactor, including for the preparation of tebuconazole raw materials for dissolving reaction reaction kettle main body 1, and kettle cover 101 by installation bolt movably installed in the top of reaction kettle main body 1;The top of kettle cover 101 is fixedly installed with motor 3 by mounting bracket 2, and the output end of motor 3 is rotatably penetrated to the inside of mounting bracket 2 and is fixedly connected with transmission shaft 4, and the bottom end of transmission shaft 4 is rotatably penetrated to the inside of reaction kettle main body 1 and is fixedly connected with rotating shaft 5, and the bottom of rotating shaft 5 is fixedly installed with U-shaped stirring paddle 6;
[0029] Rotating shaft 5 is also fixedly provided with spiral stirring blade 8 for spiral stirring tebuconazole raw materials above the inside of U-shaped stirring paddle 6, and a plurality of broken protrusions 801 for dispersing and breaking tebuconazole raw materials are also fixedly provided on the surface of spiral stirring blade 8;Rotating shaft 5 is also fixedly connected with a plurality of stirring rods 7, and stirring rods 7 are staggered with spiral stirring blade 8;A plurality of broken blades 9 for breaking tebuconazole raw materials are provided on the both sides of U-shaped stirring paddle 6, and a plurality of triangular broken blade tips 10 are also fixedly provided on the circumferential inner wall of reaction kettle main body 1, and broken blades 9 are adapted with triangular broken blade tips 10.
[0030] As shown in Figure 2 The bottom of U-shaped stirring paddle 6 is fixedly connected with stirring spring 11 for oscillation stirring tebuconazole raw material solution on both sides;Spiral stirring blade 8 is specifically a spiral output motion trajectory from bottom to top, so that spiral stirring blade 8 can not only spiral stir raw materials when rotating, but also make the bottom raw materials spiral output from bottom to top, which is conducive to the full exchange and mixing between the lower and upper materials to improve the stirring effect.
[0031] As shown in Figure 3As shown in the figure, adjustment components are provided on both sides of the U-shaped stirring paddle 6; the adjustment components include multiple mounting heads 902 fixedly connected to both sides of the U-shaped stirring paddle 6, mounting holes are provided on the mounting heads 902 and the crushing blades 9, and the crushing blades 9 are mounted and fixed on the mounting heads 902 by adjusting bolts 901. This not only makes it convenient to install and fix the crushing blades 9 to both sides of the U-shaped stirring paddle 6, but also makes it convenient to adjust the installation angle of the crushing blades 9 according to actual crushing needs.
[0032] like Figure 3 As shown in , a rotating bracket 12 is fixedly provided on the bottom inner wall of the reactor body 1, and the bottom end of the rotating shaft 5 is rotatably mounted on the rotating bracket 12 through a bearing 13, which can support the rotating shaft 5 and the stirring assembly.
[0033] Among them, a feed port 103 is provided on the top right side of the kettle cover 101, and a discharge port 104 is provided at the bottom of the reactor body 1; a pressure gauge 102 and a sampling tube port 105 are also provided on the top left side of the kettle cover 101; a support frame is also provided at the bottom of the reactor body 1; a controller 14 is provided on the front of the reactor body 1, and the controller 14 is electrically controlled and connected to the motor 3.
[0034] like Figure 1-4As shown, the preparation of tebuconazole dissolution reactor, in the preparation of tebuconazole process need to raw materials and solution for dissolution reaction: through the motor 3 drive transmission shaft 4, the shaft 5, U type stirring paddle 6, and stirring rod 7 rotation, can be prepared for tebuconazole raw materials rotation stirring;At the same time, the shaft 5 rotation also drive spiral stirring blade 8 spiral motion, and because the spiral stirring blade 8 is by the spiral output direction from bottom to top, so can the lower part of the material in the cavity of the reactor main body 1 from bottom to top spiral conveying, so as to facilitate the lower raw materials and upper raw materials for full exchange mixing, in order to make the raw materials between the upper and lower fully contact and reaction, to ensure that the raw materials in different regions can fully participate in the reaction, not only improves the efficiency of the dissolution reaction, but also improves the degree of reaction. At the same time, the U type stirring paddle 6 rotation also drive stirring leaf 11 rotation and vibration, also can further to the raw materials for shock mixing;At the same time, the U type stirring paddle 6 rotation also drive broken blade 9 rotation, and then can play a role to the raw materials broken, broken blade 9 rotation broken also will raw materials to the four around throwing, under the action of centrifugal force to make the throwing raw materials further with the triangular broken blade tip 10 on the inner wall of the reactor main body 1 collision, so the triangular broken blade tip 10 can further play a role in collision broken, not only can be broken to some larger or larger particles of raw materials, but also can prevent the raw materials in the conventional stirring conditions easy to gather into a group and then difficult to fully dispersed in the solvent, so as to make the dissolution effect is not good, solve the previous part of the raw materials in the reactor easy to nodules, and then not easy to fully dissolve and crush problem, so as to further improve the dissolution reaction efficiency, greatly guarantee the quality of the product.
[0035] In addition, by setting adjusting assembly between the U type stirring paddle 6 and broken blade 9, so that by adjusting the looseness and locking of the adjusting bolt 901, the angle of the broken blade 9 installed on the mounting head 902 can be adjusted, and the structure is simple and convenient to adjust, which further improves the flexibility of the broken blade in use.
[0036] In summary, the present application not only facilitates the full mixing of raw materials, but also can break and scatter the raw materials, greatly improves the reaction rate of raw material dissolution, solves the problems of uneven stirring and nodules of raw materials in the existing reactor, greatly improves the production efficiency of tebuconazole, guarantees the quality of the product, and is suitable for popularization and use.
[0037] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A dissolution reactor for preparing tebuconazole, comprising a reactor body (1) for dissolving raw materials for preparing tebuconazole, and a reactor cover (101) movably mounted on the top of the reactor body (1) by mounting bolts; characterized in that: A motor (3) is fixedly mounted on the top center of the reactor cover (101) via a mounting frame (2); the output end of the motor (3) rotates through the inner side of the mounting frame (2) and is fixedly connected to a transmission shaft (4); the bottom end of the transmission shaft (4) rotates through the inside of the reactor body (1) and is fixedly connected to a rotating shaft (5); a U-shaped stirring paddle (6) is fixedly mounted on the bottom of the rotating shaft (5); A spiral stirring blade (8) for spirally stirring the tebuconazole raw material is fixedly provided on the rotating shaft (5) located above the inner side of the U-shaped stirring paddle (6), and a plurality of crushing protrusions (801) for dispersing and crushing the tebuconazole raw material are fixedly provided on the surface of the spiral stirring blade (8); a plurality of stirring rods (7) are fixedly connected to the rotating shaft (5), and the stirring rods (7) and the spiral stirring blades (8) are staggered. Both sides of the U-shaped stirring paddle (6) are provided with a plurality of crushing blades (9) for crushing the tebuconazole raw material. A plurality of triangular crushing blade tips (10) are also fixedly provided on the circumferential inner wall of the reactor body (1), and the crushing blades (9) are adapted to the triangular crushing blade tips (10).
2. A dissolution reactor for preparing tebuconazole according to claim 1, characterized in that, Both sides of the bottom of the U-shaped stirring paddle (6) are fixedly connected with stirring springs (11) for oscillating and stirring the tebuconazole raw material solution; the spiral stirring blade (8) specifically outputs a motion trajectory in a spiral from bottom to top.
3. A dissolution reactor for preparing tebuconazole according to claim 1, characterized in that, Adjustment components are provided on both sides of the U-shaped stirring paddle (6); the adjustment components include a plurality of mounting heads (902) fixedly connected to both sides of the U-shaped stirring paddle (6); mounting holes are provided on the mounting heads (902) and the crushing blades (9), and the crushing blades (9) are fixed on the mounting heads (902) via adjustment bolts (901).
4. A dissolution reactor for preparing tebuconazole according to claim 1, characterized in that, A rotating bracket (12) is fixedly provided on the inner wall of the bottom side of the reactor body (1), and the bottom end of the rotating shaft (5) is rotatably mounted on the rotating bracket (12) via a bearing (13).
5. A dissolution reactor for preparing tebuconazole according to claim 1, characterized in that, A feed port (103) is provided on the right side of the top of the reactor cover (101), and a discharge port (104) is provided on the bottom of the reactor body (1); a pressure gauge (102) and a sampling tube port (105) are also provided on the left side of the top of the reactor cover (101).
6. A dissolution reactor for preparing tebuconazole according to claim 1, characterized in that: A support frame is also provided at the bottom of the reactor body (1); a controller (14) is provided at the front of the reactor body (1), and the controller (14) is electrically controlled and connected to the motor (3).