Open pit coal mine dumping separation device
By designing a combined device of separation box, conveyor belt and nozzle, a comprehensive washing and separation process is carried out in open-pit coal mines, which solves the problem of incomplete separation effect in existing technologies, improves separation efficiency and realizes the recycling of water resources.
Patent Information
- Application Number
- CN202422907930.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing open-pit coal mine spoil separation devices can only wash away mud and sand from part of the coal mine surface, resulting in poor washing and separation effects and a lack of comprehensiveness.
A device comprising a separation tank, a conveyor belt, a motor, a water pump, and nozzles was designed. The coal is transported by the conveyor belt and thoroughly washed by the water pump nozzles. The cam drives the conveyor belt to vibrate, improving the washing effect. The device separates mud and sand through a sedimentation tank and a mud guide plate, enabling water reuse.
It increased the washing area and separation efficiency of coal mines, enabled continuous separation of coal, enhanced the separation effect, and allowed for the reuse of water resources.
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Figure CN223491530U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal mine spoil separation technology, specifically to an open-pit coal mine spoil separation device. Background Technology
[0002] A coal mine encompasses a large area, including both above-ground and underground facilities. A coal mine is a specially excavated space created by humans when mining coal-rich geological strata, typically including tunnels, shafts, and working faces. Coal is the most important solid fuel and is a type of combustible organic rock. It is formed from abundant vegetation that grew over a specific geological era, gradually accumulating into thick layers under suitable geological conditions, buried underwater or in silt, and undergoing natural coalification over long geological periods.
[0003] A search of existing patent number CN202122066678.8 reveals a patent titled "A Coal Mine Sediment Separation Device for Coal Mining." The device includes a first processing tank with an inlet at its top, a filter tank inside, a water outlet on the surface of the filter tank, a water storage tank on one side of the inner wall of the first processing tank, a first water supply pipe at its top, a second water supply pipe inside the water storage tank, a first water pump on the surface of the second water supply pipe, and a spray plate connected to one end of the second water supply pipe. This device uses a vibrating motor to rapidly vibrate the coal entering the filter tank, causing the surface sediment to be quickly shaken off after being washed by the spray plate, thus improving the efficiency of sediment separation. Simultaneously, the coal inside the filter tank can be quickly pushed out by a push plate, facilitating the collection of processed coal and improving the overall efficiency of coal separation.
[0004] However, the water spray plate of the above-mentioned device is in a fixed position, and can only wash the mud and sand on the surface of the coal mine. The washing and separation effect is poor and not comprehensive enough. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides an open-pit coal mine soil separation device, which solves the problem that it can only wash away mud and sand on a portion of the coal mine surface, resulting in poor washing and separation effects and insufficient comprehensiveness.
[0007] Technical solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: an open-pit coal mine waste separation device, comprising: a separation box, a maintenance cover on the top of the separation box, a feeding port on the top of the maintenance cover, a discharge port on one side of the separation box, a separation assembly on the separation box, the separation assembly including a drive roller rotatably connected inside the separation box, a conveyor belt drivenly connected to the surface of the drive roller, a driven roller rotatably connected inside the conveyor belt, baffles evenly distributed on the surface of the conveyor belt, filter holes on the surface of the conveyor belt, a first power pulley rotatably connected to one side of the separation box, the first power pulley being fixedly connected to the drive roller, a motor fixedly installed on one side of the separation box, a drive pulley fixedly connected to the output shaft end of the motor, the drive pulley and the first power pulley being drivenly connected by a first transmission belt, a water pump fixedly connected to the top of the maintenance cover, a conveying pipe fixedly connected inside the separation box, nozzles evenly distributed and connected to the bottom of the conveying pipe, the conveying pipe being fixedly connected to the water pump outlet, and the water pump inlet being fixedly connected to the bottom of the separation box.
[0009] Preferably, the separation assembly further includes a cam rotatably connected to the separation box, a connecting pulley fixedly connected to one side of the cam, two sets of connecting pulleys being connected by a third transmission belt, and a second power pulley fixedly connected to one side of one set of connecting pulleys, the second power pulley being connected to the drive pulley by a second transmission belt.
[0010] Preferably, a guide plate is fixedly connected inside the separation box, and the top of the guide plate is inclined.
[0011] Preferably, a mud guide plate is fixedly connected to the bottom of the separation box, a sedimentation tank is provided at the bottom of the separation box, and a sludge discharge cover is movably connected to the side of the separation box near the sedimentation tank.
[0012] Preferably, the conveyor belt is inclined inside the separation box, and the driven roller and the driving roller have the same diameter.
[0013] Preferably, the water pump inlet is equipped with a filter screen, and the water pump inlet pipe is located at the upper part of the surface of the mud guide plate.
[0014] Preferably, the second power pulley and the connecting pulley have the same diameter, and the diameter of the driving pulley is larger than the diameter of the second power pulley.
[0015] Beneficial effects
[0016] This utility model provides an open-pit coal mine spoil separation device, which has at least the following advantages compared with the prior art:
[0017] A separation assembly is installed. The motor drives the drive pulley to rotate, which in turn drives the first power pulley to rotate under the action of the first transmission belt. This causes the conveyor belt and baffles to move the coal to be separated upwards along the conveyor belt. The water pump draws water out of the separation tank, and the water flows into the delivery pipe and is sprayed out from the nozzle to wash the coal. Because the coal is moving, the washing effect and the washing area of the coal are improved, thus improving the separation effect. The washed water and silt flow into the separation tank, and the water is reused after filtration. The washed coal is discharged from the discharge port, which can continuously separate the coal and improve the separation efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the separation component of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of this utility model;
[0020] Figure 3 This is a cross-sectional structural diagram of the present invention;
[0021] Figure 4 This is a schematic diagram of the conveyor belt and cam of this utility model.
[0022] In the diagram: 1. Separation box; 2. Inspection cover; 3. Feed port; 4. Discharge port; 5. Separation assembly; 501. Motor; 502. Drive pulley; 503. First power pulley; 504. First transmission belt; 505. Drive roller; 506. Driven roller; 507. Conveyor belt; 508. Baffle; 509. Filter hole; 510. Water pump; 511. Conveying pipe; 512. Nozzle; 513. Second power pulley; 514. Second transmission belt; 515. Connecting pulley; 516. Third transmission belt; 517. Cam; 6. Guide plate; 7. Sludge guide plate; 8. Sedimentation tank; 9. Sewage cover. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] Please see Figure 1-4This utility model provides a technical solution: a separation box 1, with an inspection cover 2 on the top of the separation box 1, a feeding port 3 on the top of the inspection cover 2, a discharge port 4 on one side of the separation box 1, a separation assembly 5 on the separation box 1, the separation assembly 5 including a drive roller 505 rotatably connected inside the separation box 1, a conveyor belt 507 drivingly connected to the surface of the drive roller 505, a driven roller 506 rotatably connected inside the conveyor belt 507, baffles 508 evenly distributed on the surface of the conveyor belt 507, filter holes 509 on the surface of the conveyor belt 507, and a first power pulley 5 rotatably connected to one side of the separation box 1. 03. The first power pulley 503 is fixedly connected to the drive roller 505. A motor 501 is fixedly installed on one side of the separation box 1. The output shaft of the motor 501 is fixedly connected to the drive pulley 502. The drive pulley 502 and the first power pulley 503 are connected by a first transmission belt 504. A water pump 510 is fixedly connected to the top of the inspection cover 2. A conveying pipe 511 is fixedly connected inside the separation box 1. Spray nozzles 512 are evenly distributed and connected to the bottom of the conveying pipe 511. The conveying pipe 511 is fixedly connected to the outlet of the water pump 510. The inlet of the water pump 510 is fixedly connected to the bottom of the separation box 1.
[0026] Analysis of the above content: A separation component 5 is set up. The motor 501 drives the drive pulley 502 to rotate, which in turn drives the first power pulley 503 to rotate under the action of the first transmission belt 504. This causes the conveyor belt 507 and the baffle 508 to move the coal to be separated upward along the conveyor belt 507. The water pump 510 draws water out of the separation box 1, and the water flows into the conveying pipe 511 and sprays out from the nozzle 512 to wash the coal. Because the coal is moving, the washing effect and the washing area of the coal are improved, thus improving the separation effect. The washed water and mud flow into the separation box 1, and the water is reused after filtration. The washed coal is discharged from the discharge port 4, which can continuously separate the coal and improve the separation efficiency.
[0027] Example 2:
[0028] Please see Figure 1-4 This utility model provides a technical solution based on Embodiment 1: the separation component 5 further includes a cam 517 rotatably connected within the separation box 1. A connecting pulley 515 is fixedly connected to one side of the cam 517. The two sets of connecting pulleys 515 are connected by a third transmission belt 516. A second power pulley 513 is fixedly connected to one side of each set of connecting pulleys 515. The second power pulley 513 and the drive pulley 502 are connected by a second transmission belt 514. The second power pulley 513 has the same diameter as the connecting pulleys 515, and the diameter of the drive pulley 502 is larger than the diameter of the second power pulley 513.
[0029] Analysis of the above content: When the active pulley 502 rotates, it drives the second power pulley 513 and the connecting pulley 515 to rotate, thereby causing the cam 517 to rotate, which in turn drives the conveyor belt 507 to vibrate up and down, causing the coal mine to shake, further improving the washing and separation effect of the coal mine.
[0030] Example 3:
[0031] Please see Figure 1-4 Based on Embodiment 1, this utility model provides a technical solution: a guide plate 6 is fixedly connected inside the separation box 1, and the top of the guide plate 6 is inclined.
[0032] Analysis of the above content: Setting up the guide plate 6 facilitates the discharge of washed and separated coal from the discharge port 4, thereby improving production efficiency.
[0033] Example 4:
[0034] Please see Figure 1-4 Based on Embodiment 1, this utility model provides a technical solution: a mud guide plate 7 is fixedly connected to the bottom of the separation box 1, a sedimentation tank 8 is provided at the bottom of the separation box 1, and a sewage cover 9 is movably connected to the side of the separation box 1 near the sedimentation tank 8.
[0035] Analysis of the above: The bottom of the separation tank 1 is equipped with a mud guide plate 7. The washed mud and sand flow along the mud guide plate 7 into the sedimentation tank 8 for settling, improving the filtration effect and facilitating the cleaning of the mud and sand. Opening the drain cover 9 makes it easy to remove the accumulated mud from the separation tank 1.
[0036] Example 5:
[0037] Please see Figure 1-4 Based on Embodiment 1, this utility model provides a technical solution: the conveyor belt 507 is inclinedly arranged inside the separation box 1, and the driven roller 506 and the driving roller 505 have the same diameter.
[0038] Analysis of the above content: The conveyor belt 507 is set at an angle, which facilitates the discharge of mud and sand with the water during rinsing, thereby improving the separation efficiency.
[0039] Example 6:
[0040] Please see Figure 1-4 Based on Embodiment 1, this utility model provides a technical solution: a filter screen is provided at the inlet of the water pump 510, and the water inlet pipe of the water pump 510 is located at the upper position on the surface of the mud guide plate 7.
[0041] Analysis of the above content: The filter screen is set to prevent mud and sand from clogging the water pump 510. The water inlet pipe of the water pump 510 is set at the upper part of the surface of the mud guide plate 7 to reduce the intake of mud and sand.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An open-pit coal mine spoil separation device, characterized in that, include: A separation box (1) is provided with a maintenance cover (2) on the top of the separation box (1). A feeding port (3) is provided on the top of the maintenance cover (2). A discharge port (4) is provided on one side of the separation box (1). A separation assembly (5) is provided on the separation box (1). The separation assembly (5) includes a drive roller (505) rotatably connected to the separation box (1). A conveyor belt (507) is drivenly connected to the surface of the drive roller (505). A driven roller (506) is rotatably connected inside the conveyor belt (507). Baffles (508) are evenly distributed on the surface of the conveyor belt (507). Filter holes (509) are provided on the surface of the conveyor belt (507). A first power pulley (503) is rotatably connected to one side of the separation box (1). The first power pulley (503) is fixedly connected to the drive roller (505). A motor (501) is fixedly installed on one side of the separation box (1). The output shaft end of the motor (501) is fixedly connected to the drive pulley (502). The drive pulley (502) and the first power pulley (503) are connected by a first transmission belt (504). A water pump (510) is fixedly connected to the top of the inspection cover (2). A conveying pipe (511) is fixedly connected inside the separation box (1). Spray nozzles (512) are evenly distributed and connected to the bottom of the conveying pipe (511). The conveying pipe (511) is fixedly connected to the outlet of the water pump (510). The inlet of the water pump (510) is fixedly connected to the bottom of the separation box (1).
2. The open-pit coal mine spoil separation device according to claim 1, characterized in that: The separation assembly (5) further includes a cam (517) rotatably connected to the separation box (1). A connecting pulley (515) is fixedly connected to one side of the cam (517). The two sets of connecting pulleys (515) are connected by a third transmission belt (516). A second power pulley (513) is fixedly connected to one side of one set of connecting pulleys (515). The second power pulley (513) is connected to the drive pulley (502) by a second transmission belt (514).
3. The open-pit coal mine spoil separation device according to claim 1, characterized in that: A guide plate (6) is fixedly connected inside the separation box (1), and the top of the guide plate (6) is inclined.
4. The open-pit coal mine spoil separation device according to claim 1, characterized in that: The bottom of the separation box (1) is fixedly connected to a mud guide plate (7), and a sedimentation tank (8) is provided at the bottom of the separation box (1). A sludge cover (9) is movably connected to the side of the separation box (1) near the sedimentation tank (8).
5. The open-pit coal mine spoil separation device according to claim 1, characterized in that: The conveyor belt (507) is inclined inside the separation box (1), and the driven roller (506) has the same diameter as the driving roller (505).
6. The open-pit coal mine spoil separation device according to claim 1, characterized in that: The water pump (510) is equipped with a filter screen at its inlet, and the water pump (510) inlet pipe is located on the upper part of the surface of the mud guide plate (7).
7. The open-pit coal mine spoil separation device according to claim 2, characterized in that: The second power pulley (513) has the same diameter as the connecting pulley (515), and the diameter of the driving pulley (502) is larger than that of the second power pulley (513).
Citation Information
Patent Citations
Coal mine sediment separation device for coal mining
CN215823764U