Non-cake extrusion prevention recognition device of aluminum extruder

By using an anti-bulk extrusion identification device for aluminum extrusion presses, the precise positioning and fixing of aluminum cakes is achieved through components such as push column, driven gear, and drive gear. This solves the problem of aluminum cake offset and swaying, improves the stability and accuracy of aluminum cakes, and increases the production efficiency of aluminum bars.

CN223629244UActive Publication Date: 2025-12-05GUANGXI GUANGYIN ALUMINUM CO LTD TIANYANG BRANCH
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Patent Information

Application Number
CN202423086208.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-05
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The aluminum cake's position is unstable during aluminum extrusion, leading to frequent shifts and shaking, which affects processing efficiency and accuracy.

Method used

An anti-bulk extrusion identification device for aluminum extrusion presses was designed. The device uses components such as push column, driven gear, and drive gear to achieve precise positioning and reliable clamping of aluminum cake. Combined with the fixing of bolts and arc plate, the transmission system driven by motor performs heating and processing operations.

Benefits of technology

To ensure the stability of the aluminum cake during processing and to maintain its position during sliding, preventing the aluminum cake from shifting or wobbling, thus improving processing quality and precision, the aluminum extrusion identification device, through the aluminum extrusion press, anti-extrusion identification device, realizes the aluminum extrusion device through components such as push column, driven gear, and drive gear. The movement of the push column and driven gear drives the clamping of the aluminum cake. The fixing of the bolt 18 to the arc plate adapts to different processing requirements. The fixing of the bolt 18 to the arc plate adapts to different specifications of processing chambers. The rotation of the bolt adapts to the application of objects of different shapes. The cooperation between the arc groove 15 and the limiting column 16 drives the sliding plate 14 to achieve reliable clamping of the aluminum cake, thereby improving processing precision and efficiency.

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Abstract

The utility model relates to the technical field of aluminum extruders, and discloses an aluminum extruder cake-free extrusion prevention recognition device which comprises a base, a fixing disc is fixedly connected to the top of the right side of the base, a hydraulic cylinder is fixedly connected to the left side of the fixing disc, and the output end of the hydraulic cylinder is rotationally connected with a pushing column. Fixing plates are fixedly connected to the front end and the rear end of the top of the base, supporting rods are fixedly connected to the tops of the fixing plates, rolling shafts are fixedly connected to the tops of the supporting rods, the fixing plates are fixedly connected to the front ends of the rolling shafts at the front ends, and photoelectric sensors are fixedly connected to the rear ends of the fixing plates. According to the aluminum cake clamping device, the pushing column, the driven gear, the driving gear and other components move, finally, the clamping plate at one end of the movable plate is used for clamping an aluminum cake, the aluminum cake is accurately positioned and reliably clamped, it is guaranteed that the aluminum cake can be kept in a stable position state in the subsequent operation processes of pushing, machining and the like, and machining efficiency is improved. And the situation that the machining precision is affected by deviation, shaking and the like is avoided, and the machining quality can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium extruder technical field, concretely is a kind of aluminium extruder anti-no cake extrusion identification device. BACKGROUND

[0002] Extruder is the main equipment of light alloy (aluminum alloy, copper alloy and magnesium alloy) pipe, stick, section production. Its generation and development are only a century, but have taken place tremendous change. From several megapascal manual water press, develop into two hundred megapascal full-automatic oil press. The type of extruder also greatly increases.

[0003] Aluminium extrusion is the process that aluminium stick is extruded into various shapes of aluminium section through the die of extruder. In this process, usually need to place an aluminium cake (also called extrusion pad) in the front end of aluminium stick, and aluminium cake plays the role of transmitting pressure, isolating aluminium stick and die etc. during extrusion, can make extrusion process more smooth and protect die and other components.

[0004] Because the position of aluminium cake is unstable, in the processing process, it can frequently appear the situation that processing is interrupted due to deviation, shaking, operator needs to stop equipment constantly, readjust the position of aluminium cake, then continue processing, which undoubtedly greatly increases the adjustment time in processing process, makes the whole processing flow become not smooth, thereby reduces processing efficiency.

[0005] For the above problems, a kind of aluminium extruder anti-no cake extrusion identification device is provided. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of aluminium extruder anti-no cake extrusion identification device, solve the problem that in the background art, because the position of aluminium cake is unstable, in the processing process, it can frequently appear the situation that processing is interrupted due to deviation, shaking, operator needs to stop equipment constantly, readjust the position of aluminium cake, then continue processing, which undoubtedly greatly increases the adjustment time in processing process, makes the whole processing flow become not smooth, thereby reduces processing efficiency.

[0007] To achieve the above object, the utility model provides the following technical scheme: A kind of aluminium extruder anti-baking extrusion recognition device, including base, the right side top of the base is fixedly connected with fixed disc, the left side of the fixed disc is fixedly connected with hydraulic cylinder, the output end of the hydraulic cylinder is rotatably connected with push column, the top of the base both ends is fixedly connected with fixed plate, the top of the fixed plate is fixedly connected with support rod, the top of the support rod is fixedly connected with roller, the front end of the roller front end is fixedly connected with fixed plate, the rear end of the fixed plate is fixedly connected with photoelectric sensor, the left side middle end of the push column is fixedly connected with limit disc, the left side outer wall of the push column is rotatably connected with support plate, the left side tail end of the push column is fixedly connected with driven gear, the outer wall of the driven gear is meshingly connected with driving gear, and driving gear is rotatably connected with support plate, arc-shaped groove evenly distributed is formed in the inside of the driving gear, the inside of the support plate is slidably connected with mobile plate evenly distributed, one end of the mobile plate is fixedly connected with clamping plate, and processing assembly is arranged on the left side of the base.

[0008] By adopting the above technical scheme, the push column is rotated, the driven gear is driven to rotate, the driving gear is driven to rotate by the driven gear, the mobile plate, the limit column and the clamping plate are driven to move by the driving gear rotation, and the fixing is carried out.

[0009] As further description of the above technical scheme: the processing assembly includes processing box, the processing box is fixedly connected to the left side top of base, the inner wall of the processing box both ends is threadedly connected with bolt, one end of the bolt is rotatably connected with arc-shaped plate, the inside of the processing box is provided with processing bin, the inner wall of the top of the processing box is fixedly connected with support column evenly distributed.

[0010] By adopting the above technical scheme, the bolt is rotated, the arc-shaped plate is moved, and the processing bin is fixed by the arc-shaped plate.

[0011] As further description of the above technical scheme: the outer wall of the other end of the mobile plate is fixedly connected with limit column, and the limit column is slidably connected with arc-shaped groove.

[0012] By adopting the above technical scheme, the limit column is used for limit control to the driving gear.

[0013] As further description of the above technical scheme: the bottom of the support column is fixedly connected with recessed plate, and the middle end of the top of the recessed plate is fixedly connected with motor.

[0014] By adopting the above technical scheme, the motor is fixed to the middle end of the top of the recessed plate.

[0015] As further description of the above technical scheme: the output end of the motor is fixedly connected with rotating plate, and the both ends of the rotating plate are rotatably connected with inclined rod.

[0016] By adopting the technical scheme, the inclined rod is pulled by the rotating plate.

[0017] As a further description of the above technical scheme: one end of the inclined rod is rotationally connected with a moving disc, and the top of the groove plate is fixedly connected with uniformly distributed guide blocks.

[0018] By adopting the technical scheme, the moving disc is pulled by the inclined rod.

[0019] As a further description of the above technical scheme: the outer wall of the guide block is slidingly connected with a sliding block, and the sliding block is fixedly connected with the moving disc.

[0020] By adopting the technical scheme, the moving disc is moved by the guide block and the sliding block.

[0021] As a further description of the above technical scheme: the bottom of the moving disc is fixedly connected with a heating plate.

[0022] By adopting the technical scheme, the heating plate heats the processing bin.

[0023] Compared with the prior art, the beneficial effects of the present application are as follows:

[0024] 1. The aluminum extrusion machine anti-no-biscuit extrusion recognition device provided by the present application first moves through the pushing column, the driven gear, the driving gear and other components, and finally clamps the aluminum biscuit by the clamping plate at one end of the moving plate, so as to accurately position and reliably clamp the aluminum biscuit, ensure that the aluminum biscuit can maintain a stable position state during subsequent pushing and processing operations, avoid affecting the processing precision due to deviation and shaking, and help improve the processing quality.

[0025] 2. The aluminum extrusion machine anti-no-biscuit extrusion recognition device provided by the present application is fixed to the processing layer by the bolt and the arc-shaped plate, can adapt to different processing requirements, can replace the appropriate processing bin to carry out corresponding heating and other processing operations according to aluminum biscuits of different specifications and different processing process requirements, and can effectively drive the heating plate to heat and process the aluminum biscuit in the processing bin through the transmission system composed of the rotating plate, the inclined rod and the moving disc driven by the motor, so as to meet the requirements of various processing tasks and improve the versatility and practicality of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0027] Figure 2 It is a schematic diagram of the structure of the support plate of the present application;

[0028] Figure 3 It is a schematic diagram of the structure of the driving gear of the present application;

[0029] Figure 4 It is the processing box's cross section structure schematic view of the utility model.

[0030] Figure 5 It is the motor's structure schematic view of the utility model.

[0031] In the drawing: 1, base; 2, fixed disc; 3, support rod; 4, roller; 5, fixed plate; 6, hydraulic cylinder; 7, push column; 8, processing box; 9, limit disc; 10, support plate; 11, photoelectric sensor; 12, driving gear; 13, driven gear; 14, moving plate; 15, arc slot; 16, limit column; 17, arc plate; 18, bolt; 19, processing bin; 20, recessed plate; 21, motor; 22, rotating plate; 23, inclined rod; 24, moving disc; 25, sliding block; 26, guide block; 27, heating plate; 28, support column; 29, clamping plate. DETAILED DESCRIPTION

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0033] For further understanding the contents of the utility model, the utility model is described in detail with reference to the drawings.

[0034] With reference to Figure 1 The utility model discloses an aluminium extrusion press prevents no cake extrusion identification device, including base 1, the right side top of base 1 is fixedly connected with fixed disc 2, the left side fixedly connected with hydraulic cylinder 6 of fixed disc 2, the output end rotationally connected with push column 7 of hydraulic cylinder 6, and hydraulic cylinder 6 is one of the key links of the power transmission of the whole device, it can convert hydraulic energy into mechanical energy, provides power source for the action of subsequent parts. Its output end is connected with push column 7 in rotationally connected mode, so that push column 7 can carry out specific action under the drive of hydraulic cylinder 6, the top of base 1 is fixedly connected with fixed plate 5 at both ends, the top fixedly connected with support rod 3 of fixed plate 5, the top fixedly connected with roller 4 of support rod 3, the front end fixedly connected with fixed plate 5 of front end roller 4, the rear end fixedly connected with photoelectric sensor 11 of fixed plate 5, the rear end of fixed plate 5 is fixed with photoelectric sensor 11, and photoelectric sensor 11 plays an important detection role in the whole device, for example can be used to detect the relevant state of aluminium cake and other objects, and whether target object exists and its position and other information are perceived through the change of optical signal.

[0035] With reference toFigure 2 and Figure 3 The left middle end of the push column 7 is fixedly connected with a limiting disc 9, which can limit the displacement of the push column 7 in some directions or be used for cooperating with other components to determine the relative position, etc. The support plate 10 is controlled through the limiting disc 9 and the bolt pair. The outer wall of the left side of the push column 7 is rotationally connected with the support plate 10. The tail end of the left side of the push column 7 is fixedly connected with a driven gear 13. The outer wall of the driven gear 13 is meshingly connected with a driving gear 12, and the driving gear 12 is rotationally connected with the support plate 10. The driving gear 12 is internally provided with uniformly distributed arc-shaped grooves 15. The limiting column 16 slides along the inner wall of the arc-shaped groove 15. The support plate 10 is internally slidably connected with uniformly distributed moving plates 14. One end of the moving plate 14 is fixedly connected with a clamping plate 29. The other end of the moving plate 14 is fixedly connected with the limiting column 16 on the outer wall, and the limiting column 16 is slidably connected with the arc-shaped groove 15. When the driving gear 12 rotates, the moving plate 14 can be driven to slide in the support plate 10 through the cooperation of the arc-shaped groove 15 and the limiting column 16, so as to make the clamping plate 29 realize the corresponding opening and closing action, so as to meet the needs of the device for clamping or loosening objects in different working stages.

[0036] Referring to Figure 4 and Figure 5The left side of the base 1 is provided with a processing assembly, and the processing assembly comprises a processing box 8. The left side of the processing box 8 is provided with an opening and closing door, and the processing bin 19 can be replaced. The processing box 8 is fixedly connected to the top of the left side of the base 1. The inner walls of the front and rear ends of the processing box 8 are both threadedly connected with bolts 18. One end of the bolt 18 is rotatably connected with an arc-shaped plate 17. By rotating the bolt 18, the position of the arc-shaped plate 17 can be adjusted, so that some objects placed in the processing box 8 can be clamped or loosened, etc. to adapt to the processing requirements of objects of different sizes or shapes. The arc-shaped plate 17 and the bolt 18 are used to fix the processing bin 19. The processing box 8 is internally provided with a processing bin 19. The processing bin 19 is a space area for specific processing operations. In this area, some processing procedures related to aluminum extrusion will be completed. The top inner wall of the processing box 8 is fixedly connected with uniformly distributed support columns 28. The bottom of the support column 28 is fixedly connected with a groove plate 20. The top middle end of the groove plate 20 is fixedly connected with a motor 21. The motor 21 serves as a power source and converts electrical energy into mechanical energy to provide power support for the movement of subsequent components. The output end of the motor 21 is fixedly connected with a rotating plate 22. The two ends of the rotating plate 22 are both rotatably connected with inclined rods 23. One end of the inclined rod 23 is rotatably connected with a moving disc 24. When the rotating plate 22 rotates, the moving disc 24 can be driven to move correspondingly through the transmission action of the inclined rod 23. The top of the groove plate 20 is fixedly connected with uniformly distributed guide blocks 26. The outer wall of the guide block 26 is slidably connected with a sliding block 25. The sliding block 25 is fixedly connected with the moving disc 24. Through the sliding cooperation of the guide block 26 and the sliding block 25, the directionality and stability of the moving disc 24 during movement can be ensured. The bottom of the moving disc 24 is fixedly connected with a heating plate 27. The heating plate 27 can be adjusted in position under the driving of the moving disc 24, and can be heated when needed to heat the objects in the processing bin 19, so as to meet the requirements of temperature control in the aluminum extrusion processing process.

[0037] Working principle: the aluminum cake is placed on the roller 4, and the photoelectric sensor 11 is detected when the aluminum cake is placed in place, and the photoelectric sensor 11 can detect the presence of the aluminum cake, and provide a signal basis for subsequent operation, the push column 7 is rotated, the driven gear 13 is rotated, the driven gear 13 is engaged with the driving gear 12, the driving gear 12 is rotated, the arc-shaped groove 15 and the limiting column 16 are matched, the moving plate 14 is moved to the center, the clamping plate 29 at one end of the moving plate 14 is clamped, the aluminum cake is clamped, the push column 7 is pushed by the hydraulic cylinder 6, the aluminum cake is pushed to the processing assembly position, the internal processing bin 19 is replaced according to the need, the arc-shaped plate 17 is fixed through the bolt 18, the rotating plate 22 is rotated when the motor 21 is started, the inclined rod 23 and the moving disc 24 are pulled and moved, the moving disc 24 is moved through the guide block 26 and the sliding block 25, the heating plate 27 at the bottom of the moving disc 24 is moved, and the aluminum cake is heated in the processing bin 19.

[0038] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0039] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An anti-bakeout extrusion recognition device for an aluminum extrusion press, comprising a base (1), characterized in that: The base (1) right side top fixedly connected with the fixed disc (2), the fixed disc (2) left side fixedly connected with the hydraulic cylinder (6), the hydraulic cylinder (6) output end rotationally connected with the push column (7), the base (1) top front and rear ends are fixedly connected with the fixed plate (5), the fixed plate (5) top fixedly connected with the support rod (3), the support rod (3) top fixedly connected with the roller (4), the roller (4) front end fixedly connected with the fixed plate (5), the fixed plate (5) rear end fixedly connected with the photoelectric sensor (11), the push column (7) left side middle end fixedly connected with the limit disc (9), the push column (7) left side outer wall rotationally connected with the support plate (10), the push column (7) left side tail end fixedly connected with the driven gear (13), the driven gear (13) outer wall meshingly connected with the driving gear (12), and the driving gear (12) is rotationally connected with the support plate (10), the driving gear (12) is internally provided with uniformly distributed arc grooves (15), the support plate (10) is internally slidably connected with uniformly distributed moving plates (14), one end of the moving plate (14) is fixedly connected with the clamping plate (29), and the base (1) left side is provided with a machining assembly.

2. An aluminum extrusion anti-bakeout detection device according to claim 1, characterized in that: The machining assembly includes a machining box (8), and the machining box (8) is fixedly connected to the left side top of the base (1). The machining box (8) is internally provided with a machining bin (19), and the machining box (8) top inner wall is fixedly connected with uniformly distributed support columns (28).

3. An aluminum extrusion anti-bakeout detection device as defined in claim 1, wherein: The other end of the moving plate (14) is fixedly connected with a limiting column (16), and the limiting column (16) is slidably connected with the arc groove (15).

4. An aluminum extrusion anti-bakeout detection device as defined in claim 2, wherein: The bottom of the support column (28) is fixedly connected with a groove plate (20), and the top middle end of the groove plate (20) is fixedly connected with a motor (21).

5. An aluminum extrusion anti-bakeout detection device as defined in claim 4, wherein: The output end of the motor (21) is fixedly connected with a rotating plate (22), and the both ends of the rotating plate (22) are rotationally connected with inclined rods (23).

6. An aluminum extrusion anti-bakeout detection device as defined in claim 5, wherein: One end of the inclined rod (23) is rotationally connected with a moving disc (24), and the top of the groove plate (20) is fixedly connected with uniformly distributed guide blocks (26).

7. An aluminum extrusion anti-bakeout detection device as defined in claim 6, wherein: The outer wall of the guide block (26) is slidably connected with a sliding block (25), and the sliding block (25) is fixedly connected with the moving disc (24).

8. An aluminum extrusion anti-bakeout detection device as defined in claim 6, wherein: The bottom of the moving disc (24) is fixedly connected with a heating plate (27).

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