Motor iron core melting groove tool
By designing a tooling for the welding groove of the motor core, the synchronous movement of the tooling is achieved by using a sawtooth rack and a rotating gear meshing connection, and equipped with a motor-driven picking mechanism, the problem of poor parallelism caused by incomplete cleaning of the welding groove material in the motor core welding device is solved, thus improving production efficiency and accuracy and facilitating the removal of the copper core.
Patent Information
- Application Number
- CN202520058754.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In the existing motor core welding device, during the welding process, it is difficult to clean the excess welded material on the outer edge of the core, resulting in poor parallelism after machining, which affects the performance and safety of the motor.
A tooling for melting a copper core was designed. By setting a serrated rack and a rotating gear on the base of the tooling, the synchronous movement of the tooling body is achieved. It is also equipped with a motor-driven picking mechanism to ensure that the copper core melt directly meets the drawing size requirements, eliminating machining steps. At the same time, high-temperature resistant masking paper is used to protect the copper core block.
This technology enables copper cores to directly meet the dimensions required in the drawings after the copper core is melted, solving the problem of poor parallelism after turning, improving production efficiency and precision, and facilitating the removal of the copper core after processing, thus avoiding deformation.
Smart Images

Figure CN223713781U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to motor iron core processing technical field especially relates to a motor iron core melting groove frock. BACKGROUND
[0002] Motor iron core melting groove frock is a kind of special equipment for motor manufacturing process to the motor iron core punching piece groove is melted groove processing, motor iron core punching piece is in the stamping forming process, the edge of groove can produce burr, melting groove frock is melted by heating etc. Mode burr, to achieve the purpose of removing burr, make groove wall more smooth, this is crucial to the performance of motor, because burr can cause motor winding to be damaged in the installation process, affect the electrical performance and safety of motor.
[0003] Through the retrieval, China patent publication number is: CN220605724U, discloses a kind of iron core welding device, a kind of iron core welding device, comprising: protective cover, it includes cover body and bottom plate, the cover body is fixed on the bottom plate;Auxiliary assembly, it includes rotating rod and support frame, the support frame is rotationally connected with the rotating rod, and the rotating rod is located at the axis of the protective cover, one end of the rotating rod is provided with drive unit, while the other end is provided with card station, the iron core welding device provided by the utility model, the stator of splicing into circle is clamped into clamp, according to the specification of stator rotation rotating seat to adjust the angle of mirror head, so that it is better to the welding of stator, subsequently through the second motor control mirror head moves forward and backward and welds stator, adjust the orientation of clamp by rotating rotating rod, repeat the above-mentioned welding action and quickly weld stator, while reducing the difference of weld of each stator when welding, improve the quality of product production, but the excess melting groove coating of iron core outer edge angle of inclination is not easy to clean, when the turning of the force applied to iron core outer edge is carried out, thereby easily leading to the outer edge portion of two end surfaces, the parallelism after turning is relatively poor. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a kind of motor iron core melting groove frock, to improve the problem that the parallelism of the outer edge portion of two end surfaces after turning is relatively poor in prior art.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a motor iron core smelting groove frock, including smelting groove frock base, the upper end of smelting groove frock base is slidably connected with smelting groove frock body, the left end of smelting groove frock base is rotatably connected with valve, the other end of valve is fixedly connected with the gear wheel of rotation, the upper and lower ends of smelting groove frock base are slidably connected with sawtooth rack, the gear wheel of rotation is engagedly connected with sawtooth rack, the right end of sawtooth rack is fixedly connected with connecting plate, the right side of connecting plate is fixedly connected with the ring of clamping, the right end of smelting groove frock base is fixedly connected with taking mechanism, and the taking mechanism is used to take out the motor copper core that processes.
[0006] Through the above technical scheme: when motor iron core smelting groove frock executes smelting groove operation, need first with smelting groove frock body in smelting groove frock base, then rotates valve to start power source, and then drive gear wheel of rotation rotates, and the upper and lower edges of smelting groove frock base are connected with sawtooth rack through sliding connection and realize synchronous displacement, and gear wheel of rotation is responsible for driving sawtooth rack to move, and the right side of sawtooth rack is fixed with connecting plate, for connecting each component, and the right side of connecting plate is fixed with the ring of clamping to realize the function of clamping and fixing, ensure that copper core smelting can directly reach the size requirement of drawing after smelting, thereby omitting the machining step.
[0007] As a further description of the above technical scheme:
[0008] The taking mechanism includes a motor, the motor is arranged at the right end of the smelting groove frock base, the output end of the motor penetrates the smelting groove frock base and is fixedly connected with the second rotary disc, the right side of the upper end of the smelting groove frock base is rotatably connected with a rotating shaft, the left end of the rotating shaft is fixedly connected with the first rotary disc, the first rotary disc is drivingly connected with the second rotary disc through a conveyor belt, the left end of the conveyor belt is fixedly connected with a fixed block, the outer side of the fixed block is slidably connected with a limiting frame, the left end of the limiting frame is fixedly connected with a mounting plate, the left side of the mounting plate is fixedly connected with a connecting strip, and the left end of the connecting strip is fixedly connected with a lifting ring.
[0009] Through the above technical scheme: when the motor iron core smelting groove frock completes smelting, the output end of the motor drives the first rotary disc to rotate, the right upper side of the smelting groove frock base is connected with the rotating shaft in a rotating mode, and synchronous rotation is realized, the left side of the rotating shaft is fixedly connected with the second rotary disc, the first rotary disc is driven to the second rotary disc through the conveyor belt, the middle part of the conveyor belt is provided with the fixed block, synchronous movement is ensured, the outer side of the fixed block is connected with the limiting frame in a sliding mode, the left side of the limiting frame is fixedly connected with the mounting plate for fixing between parts, the left side of the mounting plate is fixedly connected with the connecting strip to realize the connection function, and the left side of the connecting strip is fixedly connected with the lifting ring, the taking operation of the processed motor copper core is realized through the up-down movement of the lifting ring.
[0010] As a further description of the above technical scheme:
[0011] The outer wall of the molten groove tool body is equidistantly provided with a plurality of fixing grooves, and the inside of each fixing groove is fixedly connected with a corresponding supporting column.
[0012] Through the above technical scheme, the outer wall of the molten groove tool body is equidistantly provided with a plurality of fixing grooves, and the inside of each fixing groove is fixedly connected with a corresponding supporting column.
[0013] As a further description of the above technical scheme:
[0014] The outer side of the molten groove tool body is provided with a lifting ring, the outer wall of the lifting ring is equidistantly provided with a plurality of mounting grooves, and the inside of each mounting groove is fixedly connected with the end of a corresponding supporting column.
[0015] Through the above technical scheme, the outer side of the molten groove tool body is provided with a lifting ring, the outer wall of the lifting ring is equidistantly provided with a plurality of mounting grooves, and the inside of each mounting groove is fixedly connected with the end of a corresponding supporting column.
[0016] As a further description of the above technical scheme:
[0017] The bottom right side of the molten groove tool base is fixedly connected with a containing box, and the left end of the containing box is provided with a containing groove.
[0018] Through the above technical scheme, the bottom right side of the molten groove tool base is fixedly connected with a containing box, and the left end of the containing box is provided with a containing groove.
[0019] As a further description of the above technical scheme:
[0020] The right end of the molten groove tool base is fixedly connected with a mechanical frame, the upper end of the mechanical frame is fixedly connected with a mounting table, and the mounting table is fixedly connected with a motor.
[0021] Through the above technical scheme, the right end of the molten groove tool base is fixedly connected with a mechanical frame, the upper end of the mechanical frame is fixedly connected with a mounting table, and the mounting table is fixedly connected with a motor.
[0022] As a further description of the above technical scheme:
[0023] The middle upper part of the molten groove tool base is provided with a copper core block, and a plurality of copper core grooves are formed in the middle part of the copper core block.
[0024] Through the above technical scheme, in the middle upper part of the molten groove tool base, a copper core block is arranged, and a plurality of copper core grooves are designed in the middle part of the copper core block.
[0025] As a further description of the above technical scheme:
[0026] The upper end of the copper core block is provided with a high-temperature-resistant embossed paper.
[0027] By the technical scheme, the upper portion of the copper core block is provided with high-temperature-resistant art paper.
[0028] The utility model has the advantages of the following:
[0029] 1. In the utility model, the molten channel tool base is placed into the molten channel tool body, and then the valve is rotated to drive the saw tooth rack to move left and right, and the molten channel tool body is clamped by the clamping ring, so that the copper core molten channel directly reaches the size requirement of the drawing without machining, and the problem of poor parallelism of the outer edge of the two end faces after turning is solved.
[0030] 2. In the utility model, the output end of the motor drives the rotating disc one to rotate, the rotating disc one drives the rotating disc two to rotate through the conveyor belt, and the connecting strip and the lifting ring are driven by the mounting plate to move up and down, so that the machined motor copper core is taken out, and the problem of deformation of the copper core caused by taking out the copper core from the device is solved. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 A perspective view of the motor core molten channel tool is provided for the utility model;
[0032] Figure 2 A front view of the motor core molten channel tool is provided for the utility model;
[0033] Figure 3 A structure exploded view of the motor core molten channel tool is provided for the utility model;
[0034] Figure 4 A local structure explosion view of the motor core molten channel tool is provided for the utility model;
[0035] Figure 5 A taking mechanism exploded view of the motor core molten channel tool is provided for the utility model.
[0036] LEGEND:
[0037] 1. Molten channel tool base; 2. Taking mechanism; 201. Motor; 202. Rotating disc one; 203. Shaft; 204. Rotating disc two; 205. Conveyor belt; 206. Fixed block; 207. Limiting frame; 208. Mounting plate; 209. Connecting strip; 210. Lifting ring; 3. Fixed groove; 4. Support column; 5. Pulling ring; 6. Mounting groove; 7. Containing box; 8. Containing groove; 9. Mechanical frame; 10. Mounting table; 11. Copper core block; 12. Copper core groove; 13. High-temperature-resistant art paper; 14. Molten channel tool body; 15. Valve; 16. Rotating gear; 17. Saw tooth rack; 18. Connecting plate; 19. Clamping ring. DETAILED DESCRIPTION
[0038] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application.
[0039] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application. Figure 3 Figure 4 The present application provides an embodiment: a motor core melting groove tool, comprising a melting groove tool base 1, the upper end of the melting groove tool base 1 is slidably connected with a melting groove tool body 14, the left end of the melting groove tool base 1 is rotatably connected with a valve 15, a power source is provided, the other end of the valve 15 is fixedly connected with a gear wheel 16, the upper and lower ends of the melting groove tool base 1 are slidably connected with a sawtooth strip 17, synchronous movement is carried out, the gear wheel 16 is meshingly connected with the sawtooth strip 17, so that the transmission is more smooth, the right end of the sawtooth strip 17 is fixedly connected with a connecting plate 18, the connection between parts is carried out, the right side of the connecting plate 18 is fixedly connected with a clasp 19, the right end of the melting groove tool base 1 is fixedly connected with a taking mechanism 2, the taking mechanism 2 is used for taking out the processed motor copper core; a plurality of fixing grooves 3 are equidistantly formed in the outer wall of the melting groove tool body 14, the inside of the plurality of fixing grooves 3 is fixedly connected with corresponding support columns 4; a lifting ring 5 is arranged on the outer side of the melting groove tool body 14, a plurality of mounting grooves 6 are equidistantly formed in the outer wall of the lifting ring 5, the inside of the mounting grooves 6 is fixedly connected with the end of the corresponding support columns 4.
[0040] Specifically, in the operation process of the motor core melting groove tool, first, the melting groove tool body 14 needs to be placed into the melting groove tool base 1, the valve 15 is rotated to provide the necessary power source to drive the gear wheel 16 to start rotating, along with the rotation of the gear wheel 16, the upper and lower edges of the melting groove tool base 1 will move synchronously along the sawtooth strip 17, the gear wheel 16 and the sawtooth strip 17 are connected through transmission, ensuring the accurate transmission of movement, the right side of the sawtooth strip 17 is fixed with the connecting plate 18, the connecting plate 18 is used for connecting various parts, ensuring the stability and accuracy between them, the right side of the connecting plate 18 is fixed with the clasp 19, to ensure the stability and reliability of the whole melting process, realizing the requirement of directly reaching the drawing size after copper core melting, so that the subsequent machining steps are avoided, the production efficiency and accuracy are improved, the outer wall of the melting groove tool body 14 is equidistantly provided with a plurality of fixing grooves 3, the inside of the fixing grooves 3 is fixedly connected with the corresponding support columns 4, so as to enhance the structural strength of the whole tool, the outer side of the melting groove tool body 14 is specially provided with the lifting ring 5, the outer wall of the lifting ring 5 is also equidistantly provided with a plurality of mounting grooves 6, the inside of the mounting grooves 6 is fixedly connected with the end of the corresponding support columns 4, further enhancing the stability and durability of the lifting ring 5.
[0041] With reference to Figure 3 and Figure 5 , the taking mechanism 2 comprises a motor 201, a power source of the device, the motor 201 is arranged at the right end of the melting groove tool base 1, the output end of the motor 201 penetrates the melting groove tool base 1 and is fixedly connected with a rotating disc 202, the upper end of the right side of the melting groove tool base 1 is rotatably connected with a rotating shaft 203, the left end of the rotating shaft 203 is fixedly connected with a rotating disc 204, the rotating disc 202 is drivingly connected with the rotating disc 204 through a conveyor belt 205, so that the transmission is more smooth, the left end of the conveyor belt 205 is fixedly connected with a fixed block 206, the outer side of the fixed block 206 is slidingly connected with a limiting frame 207, the safe range is limited, the left end of the limiting frame 207 is fixedly connected with a mounting plate 208, the left side of the mounting plate 208 is fixedly connected with a connecting strip 209, the left end of the connecting strip 209 is fixedly connected with a lifting ring 210, and the lifting ring 210 can move up and down; the bottom right side of the melting groove tool base 1 is fixedly connected with a containing box 7, and a containing groove 8 is formed in the left end of the containing box 7; the right end of the melting groove tool base 1 is fixedly connected with a mechanical frame 9, the upper end of the mechanical frame 9 is fixedly connected with a mounting table 10, and the mounting table 10 is fixedly connected with the motor 201;
[0042] Specifically, after the melting process of the motor iron core melting groove tool is completed, the rotating movement of the rotating disc 202 is driven through the output port of the motor 201, the upper surface of the right side of the melting groove tool base 1 is connected with the rotating shaft 203, so that the rotating shaft 203 can rotate synchronously with the rotating disc 202, and the left side of the rotating shaft 203 is fixed with the rotating disc 204. The rotating disc 202 transmits power to the rotating disc 204 through the conveyor belt 205, a fixed block 206 is installed at the middle position of the conveyor belt 205, so that the conveyor belt 205 can move synchronously, the outer side of the fixed block 206 is slidingly connected with a limiting frame 207, the left side of the limiting frame 207 is fixedly connected with a mounting plate 208, which is used for fixing the relative positions of various parts, the left side of the mounting plate 208 is fixedly connected with a connecting strip 209, so as to realize the connection between the parts, and the left side of the connecting strip 209 is fixed with a lifting ring 210, which can move up and down, thereby realizing the function of taking out the processed motor copper core from the equipment. The bottom right side of the melting groove tool base 1 is fixedly connected with a containing box 7, and a containing groove 8 is formed in the left end of the containing box 7. The right end of the melting groove tool base 1 is fixedly connected with a mechanical frame 9, the upper end of the mechanical frame 9 is fixedly connected with a mounting table 10, and the mounting table 10 is fixedly connected with the motor 201, so as to ensure the stable operation of the whole equipment. The model of the motor 201 is Y2-200L-4.
[0043] With reference to Figure 1 , Figure 2 and Figure 3The middle upper part of the molten channel tool base 1 is provided with a copper core block 11, and a plurality of copper core grooves 12 are formed in the middle part of the copper core block 11 for processing; the upper end of the copper core block 11 is provided with high-temperature-resistant art paper 13 to protect the inner circle of the iron core from being damaged by the molten channel;
[0044] Specifically, a copper core block 11 is placed in the middle upper part of the molten channel tool base 1, a plurality of copper core grooves 12 are formed in the middle part of the copper core block 11, and a layer of high-temperature-resistant art paper 13 is laid on the upper end of the copper core block 11 to protect the copper core block 11 from being damaged in a high-temperature environment, and also to prevent the molten metal from directly contacting the copper core block 11, thereby prolonging the service life of the copper core block 11.
[0045] Working principle: when the motor iron core molten channel tool is molten, the molten channel tool body 14 is placed in the molten channel tool base 1, and then the valve 15 is rotated to provide a power source to drive the gear 16 to rotate, the upper and lower edges of the molten channel tool base 1 are slidably connected to the sawtooth strip 17 to move synchronously, the sawtooth strip 17 is driven by the gear 16, the right side of the sawtooth strip 17 is fixedly connected to the connecting plate 18 to connect the parts, the right side of the connecting plate 18 is fixedly connected to the ring 19 to be clamped and fixed, and the copper core molten channel directly reaches the size requirement of the drawing without machining;
[0046] When the motor iron core molten channel tool is molten, the output end of the motor 201 drives the rotating disc one 202 to rotate, the upper right side of the molten channel tool base 1 is rotatably connected to the rotating shaft 203 to rotate synchronously, the left side of the rotating shaft 203 is fixedly connected to the rotating disc two 204, the rotating disc two 204 is driven by the rotating disc one 202 through the transmission belt 205, the middle part of the transmission belt 205 is fixedly connected to the fixed block 206 to move synchronously, the outer side of the fixed block 206 is slidably connected to the limiting frame 207, the left side of the limiting frame 207 is fixedly connected to the mounting plate 208 to fix the parts, the left side of the mounting plate 208 is fixedly connected to the connecting strip 209 to be connected, the left side of the connecting strip 209 is fixedly connected to the lifting ring 210 to move up and down, and the processed motor copper core is taken out.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An electric machine core melt pool tooling comprising a melt pool tooling base (1) characterised in that: The upper end of the molten groove tool base (1) is slidingly connected with a molten groove tool body (14), the left end of the molten groove tool base (1) is rotatably connected with a valve (15), the other end of the valve (15) is fixedly connected with a rotating gear (16), the upper and lower ends of the molten groove tool base (1) are slidingly connected with a sawtooth rack (17), the rotating gear (16) is meshingly connected with the sawtooth rack (17), the right end of the sawtooth rack (17) is fixedly connected with a connecting plate (18), the right side of the connecting plate (18) is fixedly connected with a clasp (19), the right end of the molten groove tool base (1) is fixedly connected with a taking mechanism (2), and the taking mechanism (2) is used to take out the processed motor copper core.
2. The motor core melting tank tooling of claim 1, wherein: The taking mechanism (2) comprises a motor (201), the motor (201) is arranged at the right end of the molten groove tool base (1), the output end of the motor (201) penetrates through the molten groove tool base (1) and is fixedly connected with a rotating disc one (202), the upper end of the right side of the molten groove tool base (1) is rotatably connected with a rotating shaft (203), the left end of the rotating shaft (203) is fixedly connected with a rotating disc two (204), the rotating disc one (202) is drivingly connected with the rotating disc two (204) through a conveyor belt (205), the left end of the conveyor belt (205) is fixedly connected with a fixed block (206), the outer side of the fixed block (206) is slidingly connected with a limiting frame (207), the left end of the limiting frame (207) is fixedly connected with a mounting plate (208), the left side of the mounting plate (208) is fixedly connected with a connecting strip (209), and the left end of the connecting strip (209) is fixedly connected with a lifting ring (210).
3. The motor core melt slot tooling of claim 1, wherein: A plurality of fixed grooves (3) are equidistantly arranged on the outer wall of the molten groove tool body (14), and the interiors of the plurality of fixed grooves (3) are fixedly connected with corresponding support columns (4).
4. The motor core melt slot tooling of claim 3, wherein: A lifting ring (5) is arranged on the outer side of the molten groove tool body (14), a plurality of mounting grooves (6) are equidistantly arranged on the outer wall of the lifting ring (5), and the interiors of the mounting grooves (6) are fixedly connected with the ends of the corresponding support columns (4).
5. The motor core melt slot tooling of claim 1, wherein: A containing box (7) is fixedly connected to the right side of the bottom of the molten groove tool base (1), and a containing groove (8) is arranged at the left end of the containing box (7).
6. The motor core melt slot tooling of claim 2, wherein: A mechanical frame (9) is fixedly connected to the right end of the molten groove tool base (1), an installation table (10) is fixedly connected to the upper end of the mechanical frame (9), and the installation table (10) is fixedly connected with the motor (201).
7. The motor core melt pool tool of claim 1, wherein: A copper core block (11) is arranged on the middle upper portion of the molten groove tool base (1), and a plurality of copper core grooves (12) are arranged in the middle portion of the copper core block (11).
8. A motor core melt pool tooling according to claim 7, wherein: A high-temperature-resistant textured paper (13) is arranged on the upper end of the copper core block (11).
Citation Information
Patent Citations
Iron core welding device
CN220605724U