Membrane sealing condom box dividing disordered material arranging and packaging machine
By designing a box-separating and unordered feeding packaging machine for sealed condoms, and utilizing a conveying and feeding mechanism to achieve automated stacking and boxing, the problem of low efficiency of existing packaging machines is solved, packaging efficiency is improved and manual operation is reduced.
Patent Information
- Application Number
- CN202520481119.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing sealing condom packaging machines require manual separation and stacking during large-volume packaging, resulting in low packaging efficiency and increased workload for workers.
A boxing and unordered feeding packaging machine for sealed condoms was designed, comprising a conveying mechanism, a feeding mechanism, and a loading component. The conveying mechanism enables single-layer single-pass delivery, the feeding mechanism enables automatic stacking, and the loading component enables automatic boxing, reducing manual intervention.
It enables automated transport and stacking of sealed condoms, improving packaging efficiency and reducing the workload of staff.
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Figure CN223778670U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of film condom packaging, in particular to a film condom boxing disordered material sorting packaging machine. BACKGROUND
[0002] The demand for condoms is relatively large, and when mass-produced, the packaging efficiency of film condoms is strictly required to ensure the mass production demand of condoms. During packaging, to ensure the packaging speed, a packaging machine is generally used for packaging, and such a boxing disordered material sorting packaging machine plays a very important role in condom production.
[0003] However, during the production and packaging process, the existing packaging machine still needs workers to manually separate a large number of condoms one by one for single transmission and stacking when packaging, so that the existing boxing disordered packaging operation can only achieve a semi-automatic effect, cannot orderly transport and automatically stack the disordered condoms, reduces the packaging efficiency of the packaging machine, and increases the operation burden of the workers. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a film condom boxing disordered material sorting packaging machine to solve the problems in the above background.
[0005] To achieve the above-mentioned purpose, the utility model provides a film condom boxing disordered material sorting packaging machine, which comprises a rack, a transmission mechanism, a material sorting mechanism and a loading assembly installed inside and outside the rack respectively;
[0006] The transmission mechanism comprises a first conveyor belt installed at one end of the inner wall of the rack, a second conveyor belt installed at the other end of the inner wall of the rack, a discharge slot formed between the first conveyor belt and the second conveyor belt on one side of the outer wall of the rack, a third conveyor belt installed between the bottom of the first conveyor belt and the second conveyor belt of the inner wall of the rack, a first guide plate installed above the first conveyor belt on both sides of the inner wall of the rack, and two second guide plates installed above the third conveyor belt at the middle position of the inner wall of the rack;
[0007] The material sorting mechanism comprises a mounting bracket installed on one side of the rack, mounting grooves formed on both sides of the top of the mounting bracket, fourth conveyor belts installed on the inner walls of the two mounting grooves, a plurality of partition plates fixed at equal distances on the outer wall of one of the fourth conveyor belts, and a plurality of U-shaped clamping strips fixed at equal distances on the outer wall of the other fourth conveyor belt.
[0008] In one example, one end of the two second guide plates is always located at one side of the two partition plates, and the gap between the two second guide plates is consistent with the gap between the two partition plates, and the two fourth conveying belts installed in the two mounting grooves are synchronously transmitted, and the inner wall of one end of each U-shaped clamping strip is always aligned with and consistent with the gap between the two partition plates.
[0009] In one example, the conveying directions of the first and second conveying belts are both towards the central position of the rack, the loading assembly comprises an electric push rod mounted at one side of the outer wall of the rack, and the output end of the electric push rod is fixedly provided with a push plate.
[0010] In one example, the outer wall of the push plate is connected to the gap between the two partition plates, a conical groove is mounted at the middle position of the top of the mounting frame, and the inner walls at both ends of the conical groove are in communication with the inner walls of the gap between the two partition plates and the side of the U-shaped clamping strip.
[0011] In one example, a guide roller is rotatably connected to the inner wall of the rack at one end above the first conveying belt, a baffle is fixedly arranged on the inner wall of the rack above the guide roller, and a feeding hopper is mounted at the edge of one side of the top of the rack, and the inner wall of the feeding hopper is in communication with the inner wall of one side of the top of the rack.
[0012] In one example, a control panel is mounted at one side of the outer wall of the rack, and the first, second, third and fourth conveying belts and the electric push rod are electrically connected with the external power supply through the control panel.
[0013] Compared with the prior art, the beneficial effects of the utility model are that: by arranging the transmission mechanism, the material arranging mechanism and the loading assembly on the rack, the batch of poured film condoms are sequentially transmitted in single layer and single piece by the transmission mechanism, and then fall on the material arranging mechanism, and then are sequentially stacked and transmitted to the area of the loading assembly by the synchronous transmission of the two fourth conveying belts on the material arranging mechanism, and then are pushed into the packaging box, so that the staff can not manually arrange and stack the condoms, and can not manually package the condoms into the packaging box, the efficiency of the packaging machine for the film condom packaging is improved, and the work burden of the staff is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic structural view of the utility model as a whole;
[0015] Figure 2 It is a schematic structural view of the transmission mechanism of the utility model;
[0016] Figure 3 It is a schematic structural view of the material arranging mechanism of the utility model;
[0017] Figure 4The utility model discloses a structure diagram of the enlarged A place in the figure Figure 1 The utility model discloses a structure diagram of the enlarged B place in the figure
[0018] Figure 5 The utility model discloses a structure diagram of the enlarged A place in the figure Figure 2 The utility model discloses a structure diagram of the enlarged B place in the figure
[0019] In the figure: 1, frame, 2, transmission mechanism, 201, first conveyer belt, 202, second conveyer belt, 203, discharge chute, 204, third conveyer belt, 205, first guide plate, 206, second guide plate, 3, material arranging mechanism, 301, mounting bracket, 302, mounting groove, 303, fourth conveyer belt, 304, partition plate, 305, U-shaped clamping strip, 4, loading assembly, 401, electric push rod, 402, push plate, 403, conical groove, 5, guide roller, 6, baffle, 7, feed hopper. Specific implementation
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the range of the utility model protection.
[0021] Please refer to Figures 1-5 The utility model provides a technical scheme: a sealed membrane condom divides the box and arranges the disordered material packing machine, including frame 1 and respectively installs transmission mechanism 2, material arranging mechanism 3 and loading assembly 4 in the inside and outside of frame 1;
[0022] Transmission mechanism 2 includes the first conveyer belt 201 installed in the inner wall one end of frame 1, and the second conveyer belt 202 is installed in the inner wall other end of frame 1, and the discharge chute 203 is set up between the first conveyer belt 201 and the second conveyer belt 202 in the outer wall one side of frame 1, and the third conveyer belt 204 is installed in the bottom between the first conveyer belt 201 and the second conveyer belt 202 in the inner wall of frame 1, and the first guide plate 205 is installed in the upper of the first conveyer belt 201 in the inner wall both sides of frame 1, and two second guide plates 206 are installed in the upper of third conveyer belt 204 in the middle position of the inner wall of frame 1, and material arranging mechanism 3 includes the mounting bracket 301 installed in the one side of frame 1, and the mounting groove 302 is set up in the both sides of the top of mounting bracket 301, and the fourth conveyer belt 303 is installed in the inner wall of two mounting grooves 302, and a plurality of partition plates 304 are fixedly arranged on the outer wall of one fourth conveyer belt 303 at equal distances, and a plurality of U-shaped clamping strips 305 are fixedly arranged on the outer wall of another fourth conveyer belt 303 at equal distances;
[0023] In use, the envelope condom is poured into the feeding funnel 7 at the top of the rack 1, falls onto the first conveying belt 201 at one end of the inner wall of the rack 1 through the feeding funnel 7, and is conveyed through the first conveying belt 201. During conveying, it passes through the guide rollers 5 and is blocked by the guide rollers 5 and the baffle 6, so that the condom can only be conveyed from the gap between the bottom of the guide roller 5 and the top of the first conveying belt 201. Due to the limited size of the gap, the condoms cannot be stacked together for conveying. The conveyed condoms are all single-layer flat conveying. Then, they are guided by the two first guide plates 205 above the first conveying belt 201, so that they are conveyed one by one between the two first guide plates 205 in an inclined state, and fall onto the third conveying belt 204 at the middle position of the rack 1, which is below the first conveying belt 201. The condoms continue to be conveyed after falling in between, and are still conveyed one by one from the discharge chute 203 through the guidance of the two second guide plates 206. After being conveyed one by one, they fall between the two partition plates 304 on one side of the two second guide plates 206, and are stacked one by one. Then, under the synchronous conveying of the two fourth conveying belts 303, the stacked envelope condoms are conveyed to the area of the loading assembly 4, and the U-shaped clamping strip 305 is clamped into the packaging box with the open end of the packaging box open. After the stacked condoms are pushed into the packaging box by the loading assembly 4, they are loaded and packaged. In the whole process, the staff does not need to manually arrange and stack the stacked envelope condoms, achieving the purpose of automatic conveying, arranging, and packaging, improving the efficiency of envelope condom box arranging and packaging, and reducing the work burden of the staff.
[0024] Further, one end of the two second guide plates 206 is always located on one side of the two partition plates 304, and the gap between the two second guide plates 206 is consistent with the gap distance between the two partition plates 304. The two fourth conveying belts 303 installed in the two mounting grooves 302 are synchronously conveyed. The inner wall of one end of each U-shaped clamping strip 305 is always aligned with and consistent in distance with the gap between the two partition plates 304. The two fourth conveying belts 303 are synchronously conveyed under the intelligent control of the control panel, so as to convey the stacked condoms to the area of the loading assembly 4. After that, the inner wall of the U-shaped clamping strip 305 clamped with the packaging box is aligned with and communicates with the inner wall of the tapered groove 403 and the stacking area of the two partition plates 304. The two fourth conveying belts 303 adopt a gap type conveying mode, stop conveying for a distance, which is just enough for the condoms in the discharge chute 203 to be conveyed and introduced into the mounting rack 301. At the same time, the loading assembly 4 pushes and loads the condoms stacked at the rear end;
[0025] Furthermore, the conveying directions of the first conveyor belt 201 and the second conveyor belt 202 are both oriented towards the center of the frame 1. The loading assembly 4 includes an electric push rod 401 mounted on one side of the outer wall of the frame 1. The output end of the electric push rod 401 is fixedly equipped with a push plate 402. During the intermittent transmission stop time of the two fourth conveyor belts 303, the electric push rod 401 is activated, pushing the push plate 402 between the two partition plates 304 on which the sealed condoms are stacked, thereby pushing them into the conical groove 403. Since the conical groove 403 has an opening shape that is larger at the front and smaller at the back, the stacked condoms passing through it are squeezed and compressed together. The condoms are easily packed into the packaging box containing the U-shaped card strip 305, preventing them from being squeezed against the outer wall of the packaging box due to loose stacking. This improves the smoothness of the packaging process when the loading component 4 packs the condoms. The second conveyor belt 202 is set up with a transmission direction opposite to that of the first conveyor belt 201. This is mainly to prevent the condoms from falling onto the third conveyor belt 204 instead of the first conveyor belt 201. The transmission direction is also towards the position of the third conveyor belt 204, so that they can be transferred again from the second conveyor belt 202 to the third conveyor belt 204 without the need for manual adjustment by the staff.
[0026] The outer wall of the push plate 402 is interspersed between two partition plates 304. A conical groove 403 is installed at the middle position of the top of the mounting bracket 301. The inner walls of both ends of the conical groove 403 are connected to the two partition plates 304 and the inner wall of one side of one U-shaped clip 305. The packaging box is placed in the U-shaped clip 305 for positioning, so that it is not easy to shift when the packaged condom is squeezed, thus improving the packaging success rate.
[0027] Furthermore, a guide roller 5 is rotatably connected to one end of the inner wall of the frame 1 above the first conveyor belt 201. A baffle 6 is fixedly installed on the inner wall of the frame 1 above the guide roller 5. A feeding funnel 7 is installed at the edge of the top side of the frame 1, and the inner wall of the feeding funnel 7 is connected to the inner wall of the top side of the frame 1. The sealed condoms falling onto the first conveyor belt 201 can only be passed through the gap between the bottom of the guide roller 5 and the top of the first conveyor belt 201 under the obstruction of the guide roller 5 and the baffle 6. The size of this gap is large enough to allow the thickness of a single condom to pass through, so that the condoms passed by the first conveyor belt 201 fall onto the third conveyor belt 204 in single layers.
[0028] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on its differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions of the method embodiments.
[0029] The above merely describes the embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of claims of the present application.
Claims
1. A film-coated condom boxing disordered sorting packaging machine, comprising a rack (1) and a conveying mechanism (2), a sorting mechanism (3) and a loading assembly (4) respectively installed inside and outside the rack (1); characterized in that The conveying mechanism (2) comprises a first conveying belt (201) installed at one end of the inner wall of the rack (1), a second conveying belt (202) installed at the other end of the inner wall of the rack (1), a discharge slot (203) opened between the first conveying belt (201) and the second conveying belt (202) on one side of the outer wall of the rack (1), a third conveying belt (204) installed between the bottom of the first conveying belt (201) and the second conveying belt (202) on the inner wall of the rack (1), and first guide plates (205) installed on both sides of the inner wall of the rack (1) above the first conveying belt (201), and two second guide plates (206) installed above the third conveying belt (204) at the middle position of the inner wall of the rack (1). The sorting mechanism (3) comprises a mounting bracket (301) installed on one side of the rack (1), mounting grooves (302) opened on both sides of the top of the mounting bracket (301), fourth conveying belts (303) installed on the inner walls of the two mounting grooves (302), and a plurality of partition plates (304) fixedly arranged at equal distances on the outer wall of one of the fourth conveying belts (303), and a plurality of U-shaped clamping strips (305) fixedly arranged at equal distances on the outer wall of the other fourth conveying belt (303).
2. A machine for packaging in bulk and in disordered order a box of condoms with a membrane according to claim 1, characterized in that: One end of each of the two second guide plates (206) is always located on one side of two partition plates (304), the gap between the two second guide plates (206) is consistent with the gap between the two partition plates (304), the two fourth conveying belts (303) installed in the two mounting grooves (302) are synchronously conveyed, and the inner wall of one end of each U-shaped clamping strip (305) is always aligned with and consistent with the gap between the two partition plates (304).
3. A machine for packaging in bulk and in disordered order a box of condoms with a membrane according to claim 1, characterized in that: The conveying directions of the first conveying belt (201) and the second conveying belt (202) are both towards the central position of the rack (1), the loading assembly (4) comprises an electric push rod (401) installed on one side of the outer wall of the rack (1), and a push plate (402) fixedly arranged at the output end of the electric push rod (401).
4. A machine for packaging in bulk and in disordered order a plurality of packets of condoms each containing a condom sealed in a film according to claim 3, characterized in that: The outer wall of the push plate (402) is connected between two partition plates (304), a conical groove (403) is installed at the middle position of the top of the mounting bracket (301), and the inner walls of both ends of the conical groove (403) are in communication with the inner walls of both ends of the two partition plates (304) and one side of one U-shaped clamping strip (305).
5. A machine for packaging in bulk and in disordered order a box of condoms with a membrane according to claim 1, characterized in that: A guide roller (5) is rotatably connected to one end of the inner wall of the rack (1) above the first conveying belt (201), a baffle (6) is fixedly arranged on the inner wall of the rack (1) above the guide roller (5), an inlet hopper (7) is installed at the edge of one side of the top of the rack (1), and the inner wall of the inlet hopper (7) is in communication with the inner wall of one side of the top of the rack (1).
6. A machine for packaging in bulk and in disordered order a box of condoms with a membrane according to claim 4, characterized in that: The control panel is arranged on one side of the outer wall of the frame (1), and the first conveying belt (201), the second conveying belt (202), the third conveying belt (204), the fourth conveying belt (303) and the electric push rod (401) are electrically connected with the external power supply through the control panel.