Airtight leak detection tool
By designing an airtight leak detection fixture and adopting a cylinder-controlled fixture pressing and embedded sealing structure, the problems of unstable product placement and inaccurate detection were solved, achieving efficient and accurate airtightness detection.
Patent Information
- Application Number
- CN202423311642.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing airtightness testing processes suffer from problems such as unstable product placement, low efficiency of manual operation, and susceptibility to equipment malfunctions and misjudgments, leading to inaccurate airtightness testing.
An airtight leak detection fixture was designed, including a fixture body, a cylinder, a pressure block, a positioning block, and a sealing column. The fixture is pressed down by the cylinder to achieve automatic positioning and sealing detection of the product. The fixture is combined with embedded sealing gaskets, annular grooves, leakage holes, and sealing rings to improve detection accuracy and stability.
It enables stable product placement and efficient airtightness testing, reduces equipment failures and misjudgments, and improves the accuracy and reliability of airtightness testing.
Smart Images

Figure CN223796187U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of airtightness testing technology, and more specifically, to an airtightness leak detection tooling. Background Technology
[0002] The airtightness test procedure includes the following steps: anti-blocking of the upper and lower holes of the motor stator, anti-leakage and blockage of the power cord, filling of the brake hole of the housing, and synchronous leak testing.
[0003] The stator airtightness test and motor waterproof sealing process are crucial steps in the servo stator manufacturing process, directly impacting the performance and reliability of the servo motor during operation. Airtightness testing is prone to misjudgments due to the significant gap between the tooling and the product, leading to various airtightness issues. Failure to address these issues promptly can result in a large number of defective products, significantly impacting overall quality.
[0004] In actual operation, the operator places the rubber pad on top of the product, places the product on the airtight pad, presses the pneumatic button to press down the product, and gas will enter the product. After the gas is injected, a brush dipped in water is used to observe whether there are air bubbles.
[0005] However, the above operation process has the following problems: there is a risk that the rubber pad may fall off when the product is placed; if the rubber pad is placed manually, it may be deformed due to prolonged pressing, and the product may slip and fall and get injured; manual leak detection is inefficient and may cause equipment failure. Summary of the Invention
[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide an airtight leak detection fixture, which can realize the positioning of the product by placing it in the fixture, starting the buttons with both hands, and controlling the cylinder to press down the fixture to detect airtightness.
[0007] To solve the above problems, this utility model adopts the following technical solution: an airtight leak detection fixture, including a fixture body, a working platform fixedly connected to the upper end of the fixture body, a fixed frame fixedly connected to the upper end of the working platform, four evenly distributed cylinders embedded in the upper end of the fixed frame, a pressure block fixedly connected to the power output end of the cylinders, four evenly distributed positioning blocks fixedly connected to the upper end of the fixture body, the positioning blocks being located below the pressure blocks and corresponding to the pressure blocks, a sealing column being provided between the pressure blocks and the positioning blocks, a product being placed inside the sealing column, and a sensor being fixedly installed at the outer end of the sealing column. This allows the product to be placed into the fixture for positioning, and the fixture to be pressed down by the cylinders controlled by both hands using a start button, thereby detecting airtightness.
[0008] Furthermore, a groove is chiseled at the bottom of the pressure block, and an embedded sealing gasket is fixedly connected to the bottom of the groove. The embedded sealing gasket is located on the outside of the product and is in contact with the product. By setting the groove and the embedded sealing gasket, the sealing between the pressure block and the product can be improved, thereby improving the accuracy of the product airtightness test.
[0009] Furthermore, the upper end of the positioning block is chiseled with an annular groove. By setting the annular groove, the product can be easily placed in the annular groove, which can improve the stability of the clamping block and the positioning block in holding the sealing column.
[0010] Furthermore, the upper end of the positioning block is chiseled with multiple first air leakage holes, and the annular groove is located outside the first air leakage holes. By setting the first air leakage holes, the exhaust function can be achieved, reducing the possibility of damage caused by excessive air pressure inside the product.
[0011] Furthermore, the sealing column is provided with an embedded block, which is located inside the product and in contact with the product. The upper end of the embedded block is drilled with multiple evenly distributed second vent holes. By setting the embedded block, the stability of the product inside the sealing column can be improved. By setting the second vent holes, the gas inside the product can be discharged in time, reducing the possibility of damage due to excessive gas pressure inside the product.
[0012] Furthermore, a sealing ring is fixedly connected to the outer end of the embedded block. By setting the sealing ring, the sealing performance between the embedded block and the product can be further improved, the possibility of air leakage between the sealing column and the product can be reduced, thereby improving the accuracy of air tightness testing.
[0013] Compared with the prior art, the advantages of this utility model are: (1) This solution can realize the product being placed into the tooling for positioning, the two hands start the button, and the cylinder controls the tooling to press down, thereby detecting the airtightness.
[0014] (2) A groove is chiseled at the bottom of the pressure block, and an embedded sealing gasket is fixedly connected to the bottom of the groove. The embedded sealing gasket is located on the outside of the product and is in contact with the product. By setting the groove and the embedded sealing gasket, the sealing between the pressure block and the product can be improved, thereby improving the accuracy of the product airtightness test.
[0015] (3) An annular groove is chiseled at the upper end of the positioning block. By setting the annular groove, the product can be conveniently placed in the annular groove, which can improve the stability of the pressure block and positioning block in clamping the sealing column.
[0016] (4) Multiple first air leakage holes are drilled at the upper end of the positioning block. The annular groove is located outside the first air leakage holes. By setting the first air leakage holes, the exhaust function can be played, reducing the possibility of damage caused by excessive air pressure inside the product.
[0017] (5) An embedded block is provided inside the sealing column. The embedded block is located inside the product and is in contact with the product. Multiple evenly distributed second air leakage holes are drilled at the upper end of the embedded block. By setting the embedded block, the stability of the product inside the sealing column can be improved. By setting the second air leakage holes, the gas inside the product can be discharged in time, reducing the possibility of damage due to excessive gas pressure inside the product.
[0018] (6) A sealing ring is fixedly connected to the outer end of the embedded block. By setting the sealing ring, the sealing between the embedded block and the product can be further improved, the possibility of air leakage between the sealing column and the product can be reduced, thereby improving the accuracy of air tightness testing. Attached Figure Description
[0019] Figure 1 This is a perspective view of the entire utility model;
[0020] Figure 2 This is a perspective view of the cylinder portion of this utility model;
[0021] Figure 3 This is a perspective view of the sealing column portion of this utility model;
[0022] Figure 4 This is a perspective view of the positioning block portion of this utility model.
[0023] Explanation of the labels in the diagram:
[0024] 1. Inspection fixture body; 2. Working platform; 3. Fixing frame; 4. Cylinder; 5. Pressure block; 501. Embedded sealing gasket; 6. Positioning block; 601. Annular groove; 602. First air leakage hole; 7. Sealing column; 701. Embedded block; 702. Second air leakage hole; 703. Sealing ring; 8. Product; 9. Sensor. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example
[0028] Please see Figure 1 An airtight leak detection fixture includes a fixture body 1, a working platform 2 fixedly connected to the upper end of the fixture body 1, a fixed frame 3 fixedly connected to the upper end of the working platform 2, four evenly distributed cylinders 4 embedded in the upper end of the fixed frame 3, a pressure block 5 fixedly connected to the power output end of the cylinders 4, four evenly distributed positioning blocks 6 fixedly connected to the upper end of the fixture body 1, the positioning blocks 6 being located below the pressure blocks 5 and corresponding to the pressure blocks 5, a sealing column 7 being provided between the pressure blocks 5 and the positioning blocks 6, a product 8 being placed inside the sealing column 7, and a sensor 9 being fixedly installed at the outer end of the sealing column 7. This allows the product to be placed into the fixture for positioning, and the fixture to be pressed down by the cylinders controlled by both hands when the start button is pressed, thereby detecting the airtightness.
[0029] Please see Figure 2 and Figure 4 The bottom of the pressure block 5 is chiseled with a pressure groove, and an embedded sealing gasket 501 is fixedly connected to the bottom of the pressure groove. The embedded sealing gasket 501 is located on the outside of the product 8 and is in contact with the product 8. By setting the pressure groove and the embedded sealing gasket 501, the sealing performance between the pressure block 5 and the product 8 can be improved, thereby improving the accuracy of the product airtightness test. The upper end of the positioning block 6 is chiseled with an annular groove 601. By setting the annular groove 601, the product 8 can be easily placed in the annular groove 601, which can improve the stability of the pressure block 5 and the positioning block 6 in clamping the sealing column 7. The upper end of the positioning block 6 is chiseled with multiple first air leakage holes 602. The annular groove 601 is located on the outside of the first air leakage holes 602. By setting the first air leakage holes 602, the exhaust function can be played, reducing the possibility of damage due to excessive air pressure inside the product 8.
[0030] Please see Figure 3 An embedded block 701 is provided inside the sealing column 7. The embedded block 701 is located inside and in contact with the product 8. Multiple evenly distributed second vent holes 702 are drilled at the upper end of the embedded block 701. By setting the embedded block 701, the stability of the product 8 inside the sealing column 7 can be improved. By setting the second vent holes 702, the gas inside the product 8 can be discharged in time, reducing the possibility of damage due to excessive gas pressure inside the product 8. A sealing ring 703 is fixedly connected to the outer end of the embedded block 701. By setting the sealing ring 703, the sealing performance between the embedded block 701 and the product 8 can be further improved, reducing the possibility of air leakage between the sealing column 7 and the product 8, thereby improving the accuracy of air tightness testing.
[0031] When using this invention, technicians place the product 8 into the sealing column 7 and insert the embedding block 701 into the product 8. The sealing column 7 containing the product 8 is then placed in the annular groove 601 on the positioning block 6. The cylinder 4 is activated, causing its power output end to extend, thereby clamping the sealing column 7 between the pressure block 5 and the positioning block 6. The button on the testing fixture body 1 is activated, causing the cylinder 4 to press down and inflate. The gas passes through the pressure block 5, the sealing column 7, the product 8, and the positioning block 6 in sequence. The sensor 9 is used to observe whether the product 8 leaks. Compared with the prior art, this invention can realize the product placement and positioning in the fixture, and the cylinder can control the fixture to press down to detect air tightness by activating the button with both hands.
[0032] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.
Claims
1. Airtight leak detection tool comprising a detection tool body (1), characterized in that: The detection tool body (1) upper end is fixedly connected with a work platform (2), the work platform (2) upper end is fixedly connected with a fixed frame (3), the fixed frame (3) upper end is embedded with four evenly distributed air cylinders (4), the power output end of air cylinder (4) is fixedly connected with a pressing block (5), the detection tool body (1) upper end is fixedly connected with four evenly distributed positioning blocks (6), the positioning block (6) is located in the lower side of pressing block (5) and corresponds with pressing block (5), the sealing column (7) is arranged between pressing block (5) and positioning block (6), the sealing column (7) is provided with a product (8), the sealing column (7) outer end is fixedly installed with a sensor (9).
2. The hermetic leak detection tool of claim 1, wherein: The pressing block (5) bottom end is excavated with a pressing groove, the pressing groove inner bottom end is fixedly connected with an embedded sealing pad (501), the embedded sealing pad (501) is located in the outer side of product (8) and contacts with product (8).
3. The hermetic leak detection tool of claim 1, wherein: The positioning block (6) upper end is excavated with an annular groove (601).
4. The hermetic leak detection tool of claim 3, wherein: The positioning block (6) upper end is excavated with a plurality of first air leakage holes (602), the annular groove (601) is located in the outer side of first air leakage hole (602).
5. The hermetic leak detection tool of claim 1, wherein: The sealing column (7) is provided with an embedded block (701), the embedded block (701) is located in the product (8) and contacts with product (8), the embedded block (701) upper end is excavated with a plurality of evenly distributed second air leakage holes (702).
6. The hermetic leak detection tool of claim 5, wherein: The embedded block (701) outer end is fixedly connected with a sealing ring (703).
Citation Information
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