Tool and diaphragm conveying device
By designing a second conveyor belt and a lower detection mechanism at intervals in the tooling and diaphragm conveying device, the precise detection of the diaphragm position is achieved, solving the problem of diaphragm position deviation and improving the quality of the battery string.
Patent Information
- Application Number
- CN202423263592.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-28
AI Technical Summary
Existing tooling and diaphragm conveying devices cannot effectively detect the diaphragms, resulting in diaphragm misalignment and affecting the quality of the battery string.
The device design includes a first conveying mechanism, a second conveying mechanism, and a detection mechanism. The two conveyor belts of the second conveying mechanism are spaced apart, and the detection mechanism is set below the film loading station. The detection mechanism detects the film from bottom to top through the gap of the conveyor belt to determine whether its position is accurate.
This improves the accuracy of membrane application on the battery cells, ensuring accurate and unbiased membrane positioning and enhancing the quality of the battery string.
Smart Images

Figure CN223816395U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of photovoltaic module manufacturing technology, and in particular relates to a tooling and film conveying device. Background Technology
[0002] To improve the photoelectric conversion efficiency of photovoltaic cells, the industry has proposed a new type of gridless (OBB) solar cell. OBB cells only have sub-busbar lines printed on their front and back sides. Since there are no main busbars, electrical connections between the solder ribbon and each sub-busbar line are required to collect current from all sub-busbars. Traditional stringing methods, which involve soldering the ribbon to the OBB cell, often fail to create a strong bond between the ribbon and the sub-busbar lines, resulting in poor adhesion. Therefore, a coating is now needed on the surface of the cell string to secure the solder ribbon to the OBB cell surface.
[0003] To improve production efficiency, currently, tooling and membranes are transported separately to the loading station using a tooling and membrane conveying device. At the loading station, the tooling is positioned above the membranes. A single transport mechanism then simultaneously moves the vertically arranged tooling and membranes onto the battery strings. Because the tooling at the loading station is above the membranes, the inspection mechanism cannot inspect the membrane's position from above, making it impossible to determine the membrane's accuracy at the loading station. If the membrane is misaligned, it will protrude from the battery cells after being attached, affecting the quality of the battery strings. Utility Model Content
[0004] The purpose of this application is to provide a tooling and diaphragm conveying device to solve the problem that existing tooling and diaphragm conveying devices cannot perform diaphragm inspection.
[0005] To achieve this objective, the following technical solution is adopted in this application:
[0006] This application discloses a tooling and diaphragm conveying device, which includes a first conveying mechanism, a second conveying mechanism, and a detection mechanism, wherein:
[0007] The first conveying mechanism includes two parallel and spaced first conveyor belts. Tooling loading stations are set on the conveying paths of the two first conveyor belts. The two first conveyor belts jointly carry the tooling and convey the jointly carried tooling to the tooling loading station.
[0008] The second conveying mechanism includes two parallel and spaced second conveyor belts. A film loading station is set on the conveying path of the two second conveyor belts. The two second conveyor belts jointly carry the film and convey the film to the film loading station. The tooling loading station is located directly above the film loading station.
[0009] The detection mechanism is arranged below the film loading station. After the film is conveyed to the film loading station, the detection mechanism is configured to detect the film on the film loading station from below to above through the gap between the two second conveying belts to determine whether the film is located at the preset position of the film loading station.
[0010] The film conveying device provided by the application sets the second conveying mechanism as two second conveying belts arranged at intervals and sets the detection mechanism below the film loading station. After the tooling and the film are conveyed to the position, the detection mechanism detects the film on the film loading station from below to above through the gap between the two second conveying belts, thereby determining whether the film is at the preset position of the film loading station. According to the detection result, the film that is skewed can be processed, and the accuracy of the subsequent film pasting on the battery piece is improved.
[0011] Optionally, the detection mechanism includes a camera. The shooting end of the camera faces upward and the shooting range covers the gap between the two second conveying belts at the film loading station. The film carried by the two second conveying belts covers the gap between the two second conveying belts. The camera is configured to take a photo of the film on the film loading station to obtain the position information of the film on the film loading station.
[0012] By setting the camera and making the shooting end of the camera face upward and the shooting range cover the gap between the two second conveying belts at the film loading station, the film on the film loading station is positioned by taking a photo. According to the obtained position information of the film on the film loading station, the position accuracy of the film at the film loading station is detected. A detection mechanism with simple structure, easy implementation, and high detection accuracy is provided.
[0013] Optionally, the gap between the two second conveying belts is between 5 mm and 15 mm.
[0014] By setting the gap between the two second conveying belts to be between 5 mm and 15 mm, a suitable gap is provided for the detection mechanism to detect the film on the film loading station from below to above through the gap between the two second conveying belts without affecting the film conveying, so as to ensure the detection accuracy of the detection mechanism.
[0015] Optionally, the gap between the two second conveying belts is 10 mm.
[0016] By setting the gap between the two second conveying belts to be 10 mm, an optimal gap is provided for the detection mechanism to detect the film on the film loading station from below to above through the gap between the two second conveying belts, which further ensures the detection accuracy of the detection mechanism and minimizes the impact of the gap on the film conveying.
[0017] Optionally, the second conveying mechanism further comprises a second base, a driving roller, a driven roller and a second driving member, wherein:
[0018] The driving roller is rotatably mounted at a first end of the second base, the driven roller is rotatably mounted at a second end of the second base, the two second conveying belts are sleeved on the driving roller and the driven roller, the second base is provided with a gap opening at a position below the film loading station, and the detection mechanism is configured to detect the film on the film loading station from below through the gap opening and the gap between the two second conveying belts.
[0019] The fixed end of the second driving member is mounted on the second base, and the driving end of the second driving member is connected to the driving roller. The second driving member is configured to drive the driving roller to rotate, so as to drive the two second conveying belts to rotate synchronously through the driven roller.
[0020] Through the cooperation of the driving roller, the driven roller and the two second conveying belts, a second conveying mechanism with simple structure, high conveying efficiency and stable conveying is provided. Meanwhile, by providing the gap opening on the second base, the second base realizes the avoidance of the detection mechanism detecting the film on the film loading station from below through the gap between the two second conveying belts.
[0021] Optionally, a plurality of protrusions are arranged on the roller surfaces of the driving roller and the driven roller, and a plurality of limiting grooves are arranged on the inner surfaces of the second conveying belts. The protrusions are engaged with the limiting grooves.
[0022] The protrusions extend along the length directions of the driving roller and the driven roller. The lengths of the driving roller and the driven roller are not less than the width of the second conveying belt.
[0023] Through the cooperation of the protrusions and the limiting grooves, the precise cooperation between the second conveying belt and the driving roller and the driven roller is ensured, the slippage of the second conveying belt during the conveying of the film is avoided, and the film conveying precision is improved.
[0024] Optionally, two rows of parallel suction assemblies are arranged on the second base. The two rows of suction assemblies are respectively located at the inner sides of the two second conveying belts. A plurality of through holes are arranged on each second conveying belt. Each row of suction assemblies is configured to form a negative pressure area at the through holes on the corresponding second conveying belt, so as to suction and fix the film carried by the two second conveying belts on the two second conveying belts.
[0025] The gap between the two rows of suction assemblies is not less than the gap between the two second conveying belts. The detection mechanism is configured to detect the film on the film loading station from below through the gap opening, the gap between the two rows of suction assemblies and the gap between the two second conveying belts.
[0026] The two rows of adsorption assemblies are arranged in parallel on the second base and are matched with the through holes formed on the second conveying belt, so that the diaphragm is adsorbed and fixed on the two second conveying belts during conveying, offset of the diaphragm during conveying caused by vibration or other external forces is avoided, and the conveying precision of the diaphragm is improved; meanwhile, the gap between the two rows of adsorption assemblies is set to be not less than the gap between the two second conveying belts, so that the two rows of adsorption assemblies avoid the detection mechanism when the detection mechanism detects the diaphragm on the diaphragm feeding station through the gap between the two second conveying belts from bottom to top, influence of the adsorption assemblies on the detection of the diaphragm by the detection mechanism is avoided, and the detection precision of the detection mechanism is further ensured.
[0027] Optionally, the second conveying mechanism further comprises a tensioning assembly arranged below the second base, the tensioning assembly comprising a third driving member and a tensioning wheel, the wheel surface of the tensioning wheel abutting against the bottom surface of the belt bodies of the two second conveying belts located below, the driving end of the third driving member being connected to the tensioning wheel, and the third driving member being configured to drive the tensioning wheel to lift and lower, so as to adjust the tightness of the second conveying belt.
[0028] The lifting and lowering of the tensioning wheel is controlled by the third driving member, automatic adjustment of the tightness of the second conveying belt is realized, the second conveying belt is always in a tensioned state, and the conveying efficiency and conveying precision of the second conveying belt are improved.
[0029] Optionally, the two second conveying belts are arranged below the two first conveying belts, the conveying surfaces of the two second conveying belts are arranged lower than the conveying surfaces of the two first conveying belts, and the conveying directions of the two second conveying belts and the two first conveying belts are the same.
[0030] Through the arrangement of the two second conveying belts and the two first conveying belts, layered conveying of the diaphragm and the tooling is realized, and a conveying device for the diaphragm and the tooling is provided, which has compact structure, reasonable layout and small space occupation.
[0031] Optionally, the first conveying mechanism further comprises a first base, a driving wheel, a driven wheel and a first driving member, wherein:
[0032] The driving wheel is rotatably mounted at the first end of the first base, the driven wheel is rotatably mounted at the second end of the first base, and the first conveying belt is sleeved on the driving wheel and the driven wheel;
[0033] The fixed end of the first driving member is mounted on the first base, the driving end of the first driving member is connected to the driving wheel, and the first driving member is configured to drive the driving wheel to rotate, so as to drive the first conveying belt to rotate through the driven wheel.
[0034] Through cooperation of the first base, the driving wheel, the driven wheel and the first driving member, synchronous rotation of the two first conveying belts is realized, and a first conveying mechanism with simple structure, high conveying efficiency and high conveying precision is provided.
[0035] The application provides a tool and diaphragm conveying device, which comprises a first conveying mechanism, a second conveying mechanism and a detection mechanism, wherein:
[0036] The first conveying mechanism comprises two first conveying belts arranged in parallel and at intervals, a tool loading station is arranged on the conveying path of the two first conveying belts, and the two first conveying belts jointly carry the tool and convey the jointly carried tool to the tool loading station.
[0037] The second conveying mechanism comprises a second conveying belt, a diaphragm loading station is arranged on the conveying path of the second conveying belt, the second conveying belt is used for carrying the diaphragm and conveying the diaphragm to the diaphragm loading station, and the tool loading station is located directly above the diaphragm loading station.
[0038] The middle part of the second conveying belt is provided with a plurality of avoidance openings arranged at intervals along the length direction of the second conveying belt, and the avoidance openings are located below the diaphragm loading station.
[0039] The detection mechanism is arranged below the diaphragm loading station, and after the diaphragm is conveyed to the diaphragm loading station, the detection mechanism is configured to detect the diaphragm on the diaphragm loading station from bottom to top through the avoidance openings, so as to determine whether the diaphragm is located at a preset position of the diaphragm loading station.
[0040] The tool and diaphragm conveying device provided by the application comprises a plurality of avoidance openings arranged at intervals along the length direction of the second conveying belt in the middle part of the second conveying belt, and a detection mechanism is arranged below the diaphragm loading station, so that after the tool and diaphragm are conveyed to the position, the detection mechanism detects the diaphragm on the diaphragm loading station from bottom to top through the avoidance openings, and then determines whether the diaphragm is located at the preset position of the diaphragm loading station. According to the detection result, the deflected diaphragm can be processed, and the accuracy of the diaphragm subsequently attached to the battery piece is improved. Meanwhile, the second conveying belt adopts an integral structure, so that the diaphragm conveying can be controlled, and the conveying precision of the diaphragm is improved. BRIEF DESCRIPTION OF DRAWINGS
[0041] Figure 1 FIG. 1 is a schematic diagram of the three-dimensional structure of the tool and diaphragm conveying device provided by the first embodiment of the application;
[0042] Figure 2 FIG. 2 is a schematic diagram of the partial structure of the tool and diaphragm conveying device provided by the first embodiment of the application;
[0043] Figure 3 FIG. 3 is a schematic diagram of the partial bottom view of the tool and diaphragm conveying device provided by the first embodiment of the application;
[0044] Figure 4 FIG. 4 is a schematic diagram of the driving structure of the second conveying belt of the tool and diaphragm conveying device provided by the first embodiment of the application.
[0045] Figure 5 is a structural schematic view of a tension assembly of a conveying device of a tool and a diaphragm provided by an embodiment of the present application;
[0046] Figure 6 is a three-dimensional structural schematic view of a sizing assembly of a conveying device of a tool and a diaphragm provided by an embodiment of the present application.
[0047] Figures 1 to 6 The following reference signs are included in the detailed description:
[0048] a first conveying mechanism 10, a tool 11, a first conveying belt 12, a first base 13, a driven wheel 14, a driving wheel 15;
[0049] a second conveying mechanism 20, a second conveying belt 21, a limiting groove 210, a through hole 211, a gap 22, a second base 23, a suction assembly 230, a driving roller shaft 24, a driven roller shaft 25, a convex tooth 26, a tension assembly 27, a third driving member 270, a tension wheel 271, a guide wheel 272;
[0050] a detection mechanism 30, a camera 31;
[0051] a sizing assembly 40, a sizing frame 41, a limiting strip 410, a stopper 411, a proximity switch 412, a pushing part 42, a positioning part 43, a fourth driving member 44, a mounting seat 45, a moving member 46. DETAILED DESCRIPTION
[0052] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0053] In order to improve the photoelectric conversion efficiency of the photovoltaic cell, the industry proposes a new type of main grid-free (0BB) cell piece. The positive and negative surfaces of the main grid-free cell piece are only printed with auxiliary grid lines. Since there is no main grid on the cell piece, in order to realize the collection of current on all auxiliary grid lines on the cell piece, it is required that the solder strip is electrically connected with each auxiliary grid line. In the traditional string assembly mode of welding the solder strip to the main grid-free cell piece, the solder strip and the auxiliary grid line cannot form a firm connection, and the bonding force between the solder strip and the main grid-free cell piece is very poor. Therefore, it is now necessary to fix the solder strip on the surface of the main grid-free cell piece by coating a film on the surface of the cell string.
[0054] In order to improve production efficiency, the tooling and the film are currently transported to the feeding station by the tooling and the film transport device respectively, the tooling at the feeding station is located above the film, and then the same handling mechanism is used to synchronously handle the tooling and the film arranged in upper and lower positions to the battery string. Since the tooling at the feeding station is located above the film, the detection mechanism cannot detect the position of the film from above the tooling, and thus cannot determine whether the position of the film at the feeding station is accurate. If the position of the film is skewed, it will cause the film to protrude from the battery sheet after the film is subsequently attached to the battery sheet, affecting the quality of the battery string.
[0055] Embodiment one
[0056] The present application provides a kind of tooling and film transport device, please refer to Figures 1 to 3 As shown in the figure, the tooling and film transport device provided by the present application includes first conveying mechanism 10, second conveying mechanism 20 and detection mechanism 30, wherein: the first conveying mechanism 10 includes two parallel and spaced apart first conveying belts 12, the tooling feeding station is arranged on the conveying path of the two first conveying belts 12, and the two first conveying belts 12 jointly carry the tooling 11 and convey the jointly carried tooling 11 to the tooling feeding station;The second conveying mechanism 20 includes two parallel and spaced apart second conveying belts 21, the film feeding station is arranged on the conveying path of the two second conveying belts 21, and the two second conveying belts 21 jointly carry the film and convey the jointly carried film to the film feeding station, the tooling feeding station is located directly above the film feeding station;The detection mechanism 30 is arranged below the film feeding station, after the film is conveyed to the film feeding station, the detection mechanism 30 is configured to detect the film on the film feeding station from below to above through the gap 22 between the two second conveying belts 21, to determine whether the film is located at the preset position of the film feeding station.
[0057] The tooling and film transport device provided by the present application sets the second conveying mechanism 20 as two second conveying belts 21 arranged at intervals, and sets the detection mechanism 30 below the film feeding station. After the tooling 11 and the film are conveyed to the position, the detection mechanism 30 detects the film on the film feeding station from below to above through the gap 22 between the two second conveying belts 21, and then determines whether the film is at the preset position of the film feeding station. According to the detection result, the skewed film can be processed, and the accuracy of the film subsequently attached to the battery sheet is improved.
[0058] As an implementation form, the detection mechanism 30 comprises a camera 31, a shooting end of the camera 31 is upward and a shooting range of the camera 31 covers the gap 22 between the two second conveying belts 21 at the film loading station, the film carried by the two second conveying belts 21 together covers the gap 22 between the two second conveying belts 21, and the camera 31 is configured to take a photo of the film at the film loading station to obtain position information of the film at the film loading station.
[0059] It can be seen that by setting the camera 31 and making the shooting end of the camera 31 upward and the shooting range of the camera 31 cover the gap between the two second conveying belts 21 at the film loading station, the film at the film loading station is positioned by taking a photo, the position accuracy of the film at the film loading station is detected according to the obtained position information of the film at the film loading station, and a detection mechanism 30 with simple structure, easy implementation and high detection precision is provided.
[0060] As an implementation form, the gap 22 between the two second conveying belts 21 is between 5mm and 15mm.
[0061] It can be seen that by setting the gap between the two second conveying belts 21 to be between 5mm and 15mm, a suitable gap is provided for the detection mechanism 30 to detect the film at the film loading station from below through the gap between the two second conveying belts 21 without affecting the film conveying, so as to ensure the detection precision of the detection mechanism 30.
[0062] As an implementation form, the gap 22 between the two second conveying belts 21 is 10mm.
[0063] It can be seen that by setting the gap between the two second conveying belts 21 to be 10mm, an optimal gap is provided for the detection mechanism 30 to detect the film at the film loading station from below through the gap between the two second conveying belts 21, which further ensures the detection precision of the detection mechanism 30 and minimizes the influence of the gap on the film conveying.
[0064] As an implementation form, the gap 22 between the two second conveying belts 21 is any one of 5mm, 6mm, 7mm, 8mm, 9mm, 11mm, 12mm, 13mm, 14mm or 15mm. The specific size of the gap 22 between the two second conveying belts 21 can be adjusted according to the size specification adaptability of the film.
[0065] Please refer to Figure 4 and Figure 5As shown, as an embodiment, the second conveying mechanism 20 further comprises a second base 23, a driving roller 24, a driven roller 25 and a second driving member (not shown in the figure), wherein: the driving roller 24 is rotatably installed at a first end of the second base 23, the driven roller 25 is rotatably installed at a second end of the second base 23, the two second conveying belts 21 are sleeved on the driving roller 24 and the driven roller 25, the second base 23 is provided with a gap opening at a position below the film feeding station, and the detection mechanism 30 is configured to detect the film on the film feeding station from below through the gap opening and the gap 22 between the two second conveying belts 21; the fixed end of the second driving member is installed on the second base 23, and the driving end of the second driving member is connected to the driving roller 24, and the second driving member is configured to drive the driving roller 24 to rotate, so as to drive the two second conveying belts 21 to rotate synchronously through the driven roller 25.
[0066] Specifically, the second driving member is a motor, and the rotating shaft of the motor is coaxially and drivingly connected to the driving roller 24.
[0067] Specifically, the driving roller 24 and the driven roller 25 are each a single long shaft arranged perpendicular to the film conveying direction; or the driving roller 24 and the driven roller 25 are each a plurality of short shafts arranged perpendicular to the film conveying direction, and adjacent two short shafts are drivingly connected.
[0068] It can be seen that through the cooperation of the driving roller 24, the driven roller 25 and the two second conveying belts 21, a second conveying mechanism 20 with simple structure, high conveying efficiency and stable conveying is provided; and through the gap opening provided on the second base 23, the second base 23 realizes avoidance of the detection mechanism 30 from below to detect the film on the film feeding station through the gap between the two second conveying belts 21.
[0069] As an embodiment, a plurality of protrusions 26 are arranged on the roller surface of the driving roller 24 and the driven roller 25, a plurality of limiting grooves 210 are arranged on the inner side surface of the second conveying belt 21, and the protrusions 26 are engaged with the limiting grooves 210; the protrusions 26 extend along the length direction of the driven roller 25 and the driving roller 24, and the length of the driven roller 25 and the driving roller 24 is not less than the width of the second conveying belt 21.
[0070] Specifically, the protrusions 26 arranged on the driving roller 24 are the same length as the driving roller 24, and the protrusions 26 arranged on the driven roller 25 are the same length as the driven roller 25.
[0071] It can be seen that through the cooperation of the protrusions 26 and the limiting grooves 210, the precise cooperation between the second conveying belt 21 and the driving roller 24 and the driven roller 25 is ensured, the second conveying belt 21 is prevented from slipping during the conveying of the film, and the film conveying precision is improved.
[0072] As an implementation form, the second base 23 is provided with two rows of parallel adsorption assemblies 230, and the two rows of adsorption assemblies 230 are respectively located at the inner sides of the two second conveying belts 21. A plurality of through holes 211 are formed on each second conveying belt 21. Each row of adsorption assemblies 230 is configured to form a negative pressure area at the through hole 211 on the corresponding second conveying belt 21, so as to adsorb and fix the film carried by the two second conveying belts 21 on the two second conveying belts 21. The gap between the two rows of adsorption assemblies 230 is not less than the gap between the two second conveying belts 21. The detection mechanism 30 is configured to detect the film on the film feeding station from bottom to top through the gap, the gap between the two rows of adsorption assemblies 230, and the gap between the two second conveying belts 21.
[0073] It can be seen that by arranging two rows of parallel adsorption assemblies 230 on the second base 23 and cooperating with the through holes formed on the second conveying belt 21, the film is adsorbed and fixed on the two second conveying belts 21 during conveying, which avoids the deviation of the film during conveying due to vibration or other external forces, and improves the conveying accuracy of the film. Meanwhile, the gap between the two rows of adsorption assemblies 230 is set to be not less than the gap between the two second conveying belts 21, so that the detection mechanism 30 avoids the influence of the adsorption assembly 230 on the detection of the film by the detection mechanism 30 when detecting the film on the film feeding station from bottom to top through the gap between the two second conveying belts 21, which further ensures the detection accuracy of the detection mechanism 30.
[0074] As an implementation form, the second conveying mechanism 20 further comprises a tensioning assembly 27 arranged below the second base 23. The tensioning assembly 27 comprises a third driving member 270 and a tensioning wheel 271. The surface of the tensioning wheel 271 abuts against the bottom surface of the belt body of the second conveying belt 21 located below. The driving end of the third driving member 270 is connected to the tensioning wheel 271. The third driving member 270 is configured to drive the tensioning wheel 271 to ascend and descend, so as to adjust the tightness of the second conveying belt 21.
[0075] It can be seen that the third driving member 270 controls the ascending and descending of the tensioning wheel 271, which realizes the automatic adjustment of the tightness of the second conveying belt 21, so that the second conveying belt 21 is always in a tensioned state, and the conveying efficiency and accuracy of the second conveying belt 21 are improved.
[0076] As an implementation form, the tensioning assembly 27 is provided with two sets, the two sets of tensioning assembly 27 are arranged at intervals along the conveying direction of the diaphragm, and the second conveying mechanism 20 further comprises a guide wheel 272, the guide wheel 272 is rotatably arranged between the two sets of tensioning assembly 27, the wheel surface of the guide wheel 272 is provided with a tooth, and the top surface of the belt body of the second conveying belt 21 located below passes through the lower wheel surface of the guide wheel 272, and the tooth on the guide wheel 272 is engaged with the limiting groove 210 of the second conveying belt 21.
[0077] As shown in Figure 2 As an implementation form, the two second conveying belts 21 are arranged below the two first conveying belts 12, the conveying surface of the two second conveying belts 21 is arranged lower than the conveying surface of the two first conveying belts 12, and the conveying directions of the two second conveying belts 21 and the two first conveying belts 12 are the same.
[0078] It can be seen that, by arranging the two second conveying belts 21 and the two first conveying belts 12, the layered conveying of the diaphragm and the tooling is realized, and a conveying device of the tooling and the diaphragm with compact structure, reasonable layout and small space occupation is provided.
[0079] As shown in Figure 1 and Figure 2 As an implementation form, the first conveying mechanism 10 further comprises a first base 13, a driven wheel 14, a driving wheel 15 and a first driving member (not shown in the figure), wherein: the driving wheel 15 is rotatably mounted at the first end of the first base 13, the driven wheel 14 is rotatably mounted at the second end of the first base 13, and the first conveying belt 12 is sleeved on the driving wheel 15 and the driven wheel 14; the fixed end of the first driving member is mounted on the first base 13, the driving end of the first driving member is connected with the driving wheel 15, and the first driving member is configured to drive the driving wheel 15 to rotate, so as to drive the first conveying belt 12 to rotate through the driven wheel 14.
[0080] Specifically, the first driving member is a motor, and the rotating shaft of the motor is coaxially and drivingly connected with the wheel shaft of the driving wheel 15.
[0081] It can be seen that, by cooperation of the first base 13, the driven wheel 14, the driving wheel 15 and the first driving member, the two first conveying belts 12 can be synchronously rotated, and a first conveying mechanism with simple structure, high conveying efficiency and high conveying precision is provided.
[0082] As shown in Figure 2 and Figure 6As shown, as an embodiment, the first conveying mechanism 10 further comprises a sizing assembly 40 configured to size the tooling 11 at the tooling loading station, the sizing assembly 40 comprises a sizing frame 41, a pushing part 42 and a positioning part 43, the sizing frame 41 is provided with two limiting strips 410, a space for accommodating the tooling 11 to be sized is formed between the two limiting strips 410, the sizing frame 41 is further provided with a stop block 411 located at one end of the two limiting strips 410 close to the tooling loading station; the pushing part 42 is arranged close to one of the limiting strips 410, and the positioning part 43 is arranged close to the other limiting strip 410, the pushing part 42 is configured to drive the tooling 11 to move close to the other limiting strip 410, so that the tooling 11 abuts against the positioning part 43, thereby sizing the tooling 11; when the tooling 11 to be sized enters between the two limiting strips 410 from the end of the limiting strips 410 away from the stop block 411 and moves to abut against the stop block 411, the pushing part 42 cooperates with the positioning part 43 to press the tooling 11 tightly.
[0083] Specifically, the sizing frame 41 is further provided with a proximity switch 412, which can detect the tooling 11 when the tooling 11 moves close to the stop block 411, and the pushing part 42 cooperates with the positioning part 43 to press the tooling 11 tightly when the proximity switch 412 detects the tooling 11.
[0084] Specifically, the sizing assembly 40 further comprises a fourth driving member 44 and a mounting seat 45, the bottom of the sizing frame 41 is movably arranged on the mounting seat 45 through a moving member 46, the fixed end of the fourth driving member 44 is mounted on the mounting seat 45, and the driving end of the fourth driving member 44 is connected to the moving member 46, the fourth driving member 44 is configured to drive the moving member 46 to move, so as to drive the sized tooling 11 to move relative to the mounting seat 45 through the sizing assembly 40.
[0085] The general working principle of the tooling and membrane conveying device proposed in the embodiment of the present application is as follows:
[0086] S1, the first conveying mechanism 10 conveys the tooling 11 to the tooling loading station, after conveying in place, the sizing assembly 40 sizes the tooling 11, and the second conveying mechanism 20 conveys the membrane to the membrane loading station;
[0087] S2, the detection mechanism 30 detects the membrane on the membrane loading station through the gap 22 between the two second conveying belts 21 from bottom to top, if the membrane is at the preset position of the membrane loading station, the external carrying mechanism carries the tooling and the membrane to the next process synchronously; if it is detected that the membrane is not at the preset position of the membrane loading station, the detection mechanism 30 issues a signal to process the deflected membrane.
[0088] It should be noted that the first conveying mechanism 10 in step S1 conveys the tooling and the second conveying mechanism 20 conveys the diaphragm in a synchronous conveying or step-by-step conveying manner.
[0089] The tooling and diaphragm conveying device provided by the embodiment one of the present application has the following advantages:
[0090] 1) The diaphragm position in the diaphragm loading station can be automatically detected to determine whether the diaphragm is in the preset position of the diaphragm loading station, and the deviated diaphragm can be processed according to the detection result, thereby improving the accuracy of the subsequent diaphragm pasting on the battery piece;
[0091] 2) The driving roller and the driven roller are in a conveying mode of cooperating with the protruding teeth and the limiting grooves of the two second conveying belts, which avoids the slippage of the second conveying belt during the conveying of the diaphragm, and improves the diaphragm conveying accuracy;
[0092] 3) The second base is provided with the adsorption assembly, so that the diaphragm is adsorbed and fixed on the two second conveying belts during the conveying process, thereby avoiding the deviation of the diaphragm caused by vibration or other external forces, and further improving the diaphragm conveying accuracy;
[0093] 4) The second conveying mechanism is provided with the tensioning assembly, so that the second conveying belt is always in a tensioning state, thereby improving the conveying efficiency and accuracy of the second conveying belt;
[0094] 5) The overall structure is compact, the layout is reasonable, and the space occupation is small.
[0095] Embodiment two
[0096] Please refer to Figures 1 to 3 The diaphragm conveying device provided by the embodiment two of the present application includes a first conveying mechanism 10, a second conveying mechanism 20 and a detection mechanism 30, wherein: the first conveying mechanism 10 includes two parallel and spaced apart first conveying belts 12, a tooling loading station is arranged on the conveying path of the two first conveying belts 12, and the two first conveying belts 12 jointly carry the tooling 11 and convey the jointly carried tooling 11 to the tooling loading station; the second conveying mechanism 20 includes a second conveying belt 21, a diaphragm loading station is arranged on the conveying path of the second conveying belt 21, and the second conveying belt 21 is used to carry the diaphragm and convey the diaphragm to the diaphragm loading station, the tooling loading station is located directly above the diaphragm loading station; the middle part of the second conveying belt 21 is provided with a plurality of avoidance openings arranged along the length direction of the second conveying belt 21, and the avoidance openings are located below the diaphragm loading station; the detection mechanism 30 is arranged below the diaphragm loading station, and after the diaphragm is conveyed to the diaphragm loading station, the detection mechanism 30 is configured to detect the diaphragm on the diaphragm loading station from bottom to top through the avoidance openings to determine whether the diaphragm is located in the preset position of the diaphragm loading station.
[0097] It should be noted that the main difference between the present embodiment and embodiment one is that the second conveying belt 21 adopts a whole structure, and the middle part of the second conveying belt 21 is provided with a plurality of avoidance openings arranged along the length direction of the second conveying belt 21 at intervals, and the avoidance openings are located below the diaphragm feeding station, and other structures are the same as those of embodiment one, which will not be repeated here.
[0098] The tooling and diaphragm conveying device provided by the second embodiment of the present application can improve the accuracy of the diaphragm in subsequent pasting on the battery sheet by opening a plurality of avoidance openings arranged along the length direction of the second conveying belt 21 at intervals in the middle part of the second conveying belt 21, and setting a detection mechanism 30 below the diaphragm feeding station, and then detecting the diaphragm on the diaphragm feeding station from bottom to top through the avoidance openings after the tooling 11 and the diaphragm are conveyed to the position, and further determining whether the diaphragm is at the preset position of the diaphragm feeding station, and processing the inclined diaphragm according to the detection result; and at the same time, the second conveying belt 21 adopts a whole structure, which is convenient for controlling the diaphragm conveying and improving the conveying accuracy of the diaphragm.
[0099] The above embodiments only illustrate the basic principles and characteristics of the present application, and the present application is not limited by the above examples. Various changes and modifications of the present application can be made without departing from the spirit and scope of the present application, and these changes and modifications all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A tooling and diaphragm conveying device, characterized in that, The tooling and diaphragm conveying device includes a first conveying mechanism, a second conveying mechanism, and a detection mechanism, wherein: The first conveying mechanism includes two parallel and spaced first conveyor belts. A tooling loading station is provided on the conveying path of the two first conveyor belts. The two first conveyor belts jointly carry the tooling and convey the jointly carried tooling to the tooling loading station. The second conveying mechanism includes two parallel and spaced second conveyor belts. A film loading station is provided on the conveying path of the two second conveyor belts. The two second conveyor belts jointly carry the film and convey the jointly carried film to the film loading station. The tooling loading station is located directly above the film loading station. The detection mechanism is located below the film loading station. After the film is conveyed to the film loading station, the detection mechanism is configured to detect the film on the film loading station from bottom to top through the gap between the two second conveyor belts to determine whether the film is located at the preset position of the film loading station.
2. The tooling and diaphragm conveying device according to claim 1, characterized in that, The detection mechanism includes a camera with its shooting end facing upward and its shooting range covering the gap between the two second conveyor belts at the diaphragm loading station. The diaphragm carried by the two second conveyor belts covers the gap between the two second conveyor belts. The camera is configured to take pictures of the diaphragm at the diaphragm loading station to obtain the position information of the diaphragm at the diaphragm loading station.
3. The tooling and diaphragm conveying device according to claim 1, characterized in that, The gap between the two second conveyor belts is between 5mm and 15mm.
4. The tooling and diaphragm conveying device according to claim 3, characterized in that, The gap between the two second conveyor belts is 10mm.
5. The tooling and diaphragm conveying device according to claim 1, characterized in that, The second conveying mechanism further includes a second base, a driving roller, a driven roller, and a second drive member, wherein: The active roller is rotatably mounted on the first end of the second base, and the driven roller is rotatably mounted on the second end of the second base. The two second conveyor belts are sleeved on the active roller and the driven roller. The second base has a clearance opening at the part below the film loading station. The detection mechanism is configured to detect the film at the film loading station from bottom to top through the clearance opening and the gap between the two second conveyor belts. The fixed end of the second drive member is mounted on the second base, and the drive end of the second drive member is connected to the drive roller. The second drive member is configured to drive the drive roller to rotate so as to drive the two second conveyor belts to rotate synchronously through the driven roller.
6. The tooling and diaphragm conveying device according to claim 5, characterized in that, The active roller and the driven roller are provided with a plurality of protruding teeth on their roller surfaces, and the inner side of the second conveyor belt is provided with a plurality of limiting grooves, the protruding teeth engaging with the limiting grooves; The protruding teeth extend along the length of the driven roller shaft and the driving roller shaft, and the length of the driven roller shaft and the driving roller shaft is not less than the width of the second conveyor belt.
7. The tooling and diaphragm conveying device according to claim 5, characterized in that, The second base is provided with two rows of parallel adsorption components. The two rows of adsorption components are respectively located on the inner side of the two second conveyor belts. Each second conveyor belt has several through holes. Each row of adsorption components is configured to form a negative pressure area at the through holes on the corresponding second conveyor belt, so as to adsorb and fix the membrane jointly carried by the two second conveyor belts onto the two second conveyor belts. The gap between the two rows of adsorption components is not less than the gap between the two second conveyor belts. The detection mechanism is configured to detect the membrane at the membrane feeding station from bottom to top through the clearance opening, the gap between the two rows of adsorption components and the gap between the two second conveyor belts.
8. The tooling and diaphragm conveying device according to claim 5, characterized in that, The second conveying mechanism further includes a tensioning assembly disposed below the second base. The tensioning assembly includes a third drive member and a tensioning wheel. The wheel surface of the tensioning wheel simultaneously abuts against the bottom surface of the belt bodies of the two second conveyor belts located below. The drive end of the third drive member is connected to the tensioning wheel. The third drive member is configured to drive the tensioning wheel to rise and fall to adjust the tension of the second conveyor belts.
9. The tooling and diaphragm conveying device according to claim 1, characterized in that, The two second conveyor belts are disposed below the two first conveyor belts, and the conveying surfaces of the two second conveyor belts are lower than the conveying surfaces of the two first conveyor belts. The conveying directions of the two second conveyor belts and the two first conveyor belts are the same.
10. The tooling and diaphragm conveying device according to claim 1, characterized in that, The first conveying mechanism further includes a first base, a driving wheel, a driven wheel, and a first driving member, wherein: The driving wheel is rotatably mounted on the first end of the first base, the driven wheel is rotatably mounted on the second end of the first base, and the first conveyor belt is sleeved on the driving wheel and the driven wheel; The fixed end of the first driving member is mounted on the first base, and the driving end of the first driving member is connected to the drive wheel. The first driving member is configured to drive the drive wheel to rotate, so as to drive the first conveyor belt to rotate through the driven wheel.
11. A tooling and diaphragm conveying device, characterized in that, The tooling and diaphragm conveying device includes a first conveying mechanism, a second conveying mechanism, and a detection mechanism, wherein: The first conveying mechanism includes two parallel and spaced first conveyor belts. A tooling loading station is provided on the conveying path of the two first conveyor belts. The two first conveyor belts jointly carry the tooling and convey the jointly carried tooling to the tooling loading station. The second conveying mechanism includes a second conveyor belt, and a film loading station is provided on the conveying path of the second conveyor belt. The second conveyor belt is used to carry the film and convey the film to the film loading station. The tooling loading station is located directly above the film loading station. The middle section of the second conveyor belt has several clearance openings arranged at intervals along the length of the second conveyor belt, and the clearance openings are located below the film feeding station. The detection mechanism is located below the membrane loading station. After the membrane is conveyed to the membrane loading station, the detection mechanism is configured to detect the membrane on the membrane loading station from bottom to top through the clearance opening to determine whether the membrane is located at the preset position of the membrane loading station.