Stay cable visual sensor mounting bracket capable of being rotationally adjusted

By designing a rotatable and adjustable mounting bracket for the cable-stayed bridge visual sensor, and using a drive motor and gear system to adjust the sensor angle, and fixing the sensor position when the wind speed exceeds the threshold, the problem of wind speed affecting monitoring accuracy is solved, and high-precision cable-stayed bridge monitoring is achieved.

CN224215043UActive Publication Date: 2026-05-08GANSU PROVINCE TRANSPORTATION PLANNING SURVEY & DESIGN INST
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Patent Information

Application Number
CN202521289806.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-05-08
Estimated Expiration
2035-06-23

AI Technical Summary

Technical Problem

When existing cable-stayed bridge vision sensors are installed on bridges, the high wind speed causes the sensor angle to deviate from the set angle, affecting the monitoring accuracy.

Method used

A rotatable and adjustable cable-stayed bridge vision sensor mounting bracket was designed, which includes a clamp, an angle adjustment mechanism and a wind speed sensor. The sensor angle is adjusted by a drive motor and a gear system, and the sensor position is fixed by an electric push rod when the wind speed exceeds the threshold to prevent rotation.

Benefits of technology

This effectively prevents the visual sensor from rotating due to high wind speed, improving monitoring accuracy and angle adjustment precision, and ensuring the accuracy of cable-stayed bridge monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stay cable visual sensor installation support capable of being adjusted in a rotating mode, and relates to the technical field of installation supports, the stay cable visual sensor installation support comprises a first clamp, the bottom face of the first clamp is connected with a second clamp in a rotating mode, and the outer circle wall face of the first clamp and the outer circle wall face of the second clamp are both fixedly provided with connecting blocks. The top faces of the two connecting blocks are in threaded connection with two screws, a supporting box is fixedly installed on the outer circle wall face of the first clamp, and the pitching angle of the visual sensor can be adjusted in the stay cable monitoring process through mutual cooperation of a second driving motor, a second gear, a movable base and a holder. Through mutual cooperation of the wind speed sensor, the electric push rod, the movable plate, the positioning plate, the mounting plate, the positioning block, the supporting frame, the clamping column, the movable seat and the clamping groove, the position of the visual sensor on the holder can be limited, the visual sensor is prevented from rotating due to high wind speed, and the effect of adjusting the angle of the visual sensor is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of mounting bracket technology, specifically to a rotatable and adjustable mounting bracket for a cable-stayed bridge vision sensor. Background Technology

[0002] The stay cable is one of the core load-bearing components of a cable-stayed bridge, connecting the towers and the main beams and playing a crucial role in the transfer of bridge loads. It is usually made of high-strength steel strands or parallel steel wires, such as epoxy-coated steel strands (standard strength can reach 2000MPa) or PE-protected steel wire cables. The installation of stay cables usually includes steps such as cableway positioning, cable hanging, tensioning, and cable adjustment. The construction accuracy requirements are high. The design and construction of stay cables directly affect the safety, economy, and durability of the bridge. The stay cable vision sensor mounting bracket is a special structure used to fix cameras, displacement monitoring equipment, or other vision sensors. It usually needs to meet the requirements of stability, durability, and maintainability.

[0003] Extensive research revealed problems with existing mounting brackets. Due to high wind speeds on bridges, the visual sensors, mounted on the stay cables via brackets, are subject to rotation caused by the strong winds. This can lead to the sensors deviating from their preset angles, making it difficult to monitor the stay cables and resulting in decreased monitoring accuracy. Therefore, based on the aforementioned research and existing technologies, a rotatable and adjustable mounting bracket for stay cable visual sensors is proposed to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a rotatable and adjustable cable-stayed bridge vision sensor mounting bracket to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rotatable and adjustable cable-stayed bridge visual sensor mounting bracket includes: a clamp first, a clamp second rotatably connected to the bottom surface of the clamp first, connecting blocks fixedly installed on the outer circular wall surfaces of the clamp first and the clamp second, two screws threadedly connected to the top surfaces of the two connecting blocks, a support box fixedly installed on the outer circular wall surface of the clamp first, and a gimbal for mounting the visual sensor provided on the top surface of the support box;

[0007] An angle adjustment mechanism is provided on the top surface of the support box and is used to adjust the angle of the gimbal.

[0008] Furthermore, the angle adjustment mechanism includes a support frame disposed on the top surface of the support box. A movable seat is rotatably connected inside the support frame. A gear one is coaxially connected to one side of the movable seat, and a gear two is meshed with the outer wall of the gear one. A drive motor two for driving the gear two to rotate is installed inside one side of the support frame. Several locking slots are provided on one side of the movable seat, and a mounting block is provided on one side of the support frame. Several locking pins are fixedly installed at one end of the mounting block, and one end of each locking pin passes through the support frame and engages with the gear two. The mounting block has a movable snap-fit ​​slot. A support frame is fixedly installed at the other end of the mounting block. Two positioning blocks are fixedly installed on the bottom surface of the support frame. A movable plate is rotatably connected between the two positioning blocks. Two mounting plates are fixedly installed on one side of the support frame. The two sides of the movable plate are rotatably connected to the mounting plates. Two positioning plates are fixedly installed on one side of the support frame. An electric push rod is rotatably connected between the two positioning plates. One end of the telescopic shaft of the electric push rod is universally connected to one side of the movable plate. A wind speed sensor for detecting wind speed is fixedly installed on one side of the support frame.

[0009] Furthermore, two support bars are fixedly installed on one side of the support frame, and a support rod is fixedly installed between the two support bars. The support frame is slidably connected to the support rod.

[0010] Furthermore, a lead screw is rotatably connected inside the support box, and a drive motor for driving the lead screw to rotate is installed on one side of the support box. A support block is threadedly connected to the outer circular wall of the lead screw, and the top surface of the support block is fixedly connected to the bottom surface of the support frame.

[0011] Furthermore, a protective cover is bolted to one side of the support box, and two rubber plates are fixedly sleeved on the inner circular wall of clamp one and clamp two.

[0012] Furthermore, a threaded rod is threadedly connected to the bottom outer circular wall of the second clamp, and a rubber block is fixedly installed on the top surface of the threaded rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Using the set-up pan-tilt unit, the operator mounts the vision sensor on the pan-tilt unit and fixes clamp one and clamp two to the stay cable. Through the cooperation of the set-up drive motor two, gear two, gear two, movable seat and pan-tilt unit, the pitch angle of the vision sensor can be adjusted during the monitoring of the stay cable. Through the cooperation of the set-up wind speed sensor, electric push rod, movable plate, positioning plate, mounting plate, positioning block, support frame, clamping column, movable seat and clamping groove, the position of the vision sensor on the pan-tilt unit can be restricted, preventing the vision sensor from rotating due to high wind speed, improving the accuracy of adjusting the vision sensor, achieving the effect of adjusting the angle of the vision sensor, and helping the operator to use the vision sensor to monitor the stay cable. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the support frame and movable seat structure of this utility model;

[0017] Figure 3 for Figure 2 A magnified schematic diagram of a portion of the structure of A in the diagram;

[0018] Figure 4 This is a schematic diagram of the connection structure between the movable base and the gimbal of this utility model.

[0019] In the diagram: 1. Clamp 1; 2. Clamp 2; 3. Rubber plate; 4. Threaded rod; 5. Rubber block; 6. Connecting block; 7. Screw; 8. Support box; 9. Angle adjustment mechanism; 10. Support frame; 11. Gear 1; 12. Movable seat; 13. Gimbal; 14. Drive motor 1; 15. Protective cover; 16. Support block; 17. Lead screw; 18. Limiting rod; 19. Wind speed sensor; 20. Mounting block; 21. Snap-fit ​​post; 22. Support frame; 23. Support strip; 24. Support rod; 25. Positioning block; 26. Movable plate; 27. Mounting plate; 28. Positioning plate; 29. ​​Electric push rod; 30. Snap-fit ​​groove; 31. Gear 2; 32. Drive motor 2. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In one typical implementation of this application, please refer to Figures 1-4A rotatable and adjustable cable-stayed bridge vision sensor mounting bracket includes a clamp 1. The bottom surface of clamp 1 is rotatably connected to clamp 2 via a pin. Clamp 1 can be separated by removing the pin. Connecting blocks 6 are fixedly installed on the outer circular wall surfaces of clamp 1 and clamp 2. Two screws 7 are threadedly connected to the top surfaces of the two connecting blocks 6. A support box 8 is fixedly installed on the outer circular wall surface of clamp 1. The operator rotates clamp 1 and clamp 2 and places them on the cable-stayed bridge. The operator places the screws 7 on the two connecting blocks 6 and rotates the screws 7 to fix clamp 1 and clamp 2 on the cable-stayed bridge. A gimbal 13 for mounting the vision sensor is provided on the top surface of the support box 8. An angle adjustment mechanism 9 is provided on the top surface of the support box 8 for adjusting the angle of the gimbal 13.

[0022] The angle adjustment mechanism 9 includes a support frame 10, which is set on the top surface of the support box 8. The inside of the support frame 10 is rotatably connected to a movable seat 12 via a rotating shaft. The top surface of the movable seat 12 is fixedly connected to the bottom surface of the gimbal 13. One side of the movable seat 12 is coaxially connected to a gear 11 via a rotating shaft. The outer circular wall of the gear 11 is meshed with a gear 31. A drive motor 32 for driving the gear 31 to rotate is installed on one side of the inside of the support frame 10. One end of the drive shaft of the drive motor 32 passes through one side of the support frame 10 and is fixedly connected to one side of the gear 31.

[0023] Among them, the second drive motor 32 drives the second gear 31 to rotate, and the rotation of the second gear 31 drives the gimbal 13 and the vision sensor on it to rotate through the first gear 11, thereby adjusting the pitch angle of the vision sensor.

[0024] The movable seat 12 has several snap-fit ​​slots 30 on one side, and the support frame 10 has an installation block 20 on one side. Several snap-fit ​​posts 21 are fixedly installed at one end of the installation block 20. One end of the snap-fit ​​post 21 passes through the support frame 10 and is movably snapped into the snap-fit ​​slots 30. The other end of the installation block 20 is fixedly installed with a support frame 22. Two positioning blocks 25 are fixedly installed on the bottom surface of the support frame 22. A movable plate 26 is rotatably connected between the two positioning blocks 25 through a rotating shaft. Two installation plates 27 are fixedly installed on one side of the support frame 10. The two sides of the movable plate 26 are rotatably connected to the installation plates 27 through rotating shafts. Two positioning plates 28 are fixedly installed on one side of the support frame 10. An electric push rod 29 is rotatably connected between the two positioning plates 28 through a rotating shaft. One end of the telescopic shaft of the electric push rod 29 is connected to one side of the movable plate 26 through a universal joint. A wind speed sensor 19 for detecting wind speed is fixedly installed on one side of the support frame 10.

[0025] An information processing module is fixedly installed on one side of the inside of the support box 8. The wind speed sensor 19, drive motor 14 and electric push rod 29 are all electrically connected to the information processing module.

[0026] In the above process, by setting a wind speed threshold for the wind speed sensor 19, when the wind speed exceeds the threshold, the telescopic axis of the electric push rod 29 moves outward, which in turn drives the support frame 22 through the movable plate 26 to move the mounting block 20 and the snap-fit ​​post 21 inward into the snap-fit ​​groove 30, thereby fixing the angle of the gimbal 13 and the vision sensor and preventing them from rotating due to the high wind speed.

[0027] Preferably, by using the set gimbal 13, the staff installs the visual sensor on the gimbal 13 and fixes clamp 1 and clamp 2 to the cable. The staff uses the visual sensor to monitor the cracks on the cable. During the monitoring process, drive motor 2 32 starts, the drive shaft of drive motor 2 32 rotates and drives gear 2 31 to rotate, gear 2 31 rotates and drives gear 11 to rotate, gear 11 rotates and drives movable seat 12 and gimbal 13 to rotate, adjusting the pitch angle of the visual sensor to better monitor the cable.

[0028] Meanwhile, the wind speed sensor 19 continuously detects the wind speed. The staff sets a threshold wind speed for the wind speed sensor 19. When the wind speed exceeds the threshold, the telescopic axis of the electric push rod 29 moves outward, causing the lower end of the movable plate 26 to move outward. At the same time, the electric push rod 29 rotates between the two positioning plates 28. The lower end of the movable plate 26 rotates outward, causing the movable plate 26 to rotate around the mounting plate 27. Meanwhile, the upper end of the movable plate 26 moves the support frame 22 inward through the positioning block 25. The inward movement of the support frame 22 causes the mounting block 20 and the locking post 21 to move inward. The locking post 21 moves inward and enters the locking groove 30 on the side of the movable seat 12, thereby restricting the position of the movable seat 12 and the gimbal 13. This restricts the position of the vision sensor on the gimbal 13, preventing the vision sensor from rotating due to high wind speed. This improves the accuracy of adjusting the vision sensor and achieves the effect of adjusting the angle of the vision sensor, which helps the staff to monitor the cable-stayed bridge using the vision sensor.

[0029] Two support bars 23 are fixedly installed on one side of the support frame 10, and a support rod 24 is fixedly installed between the two support bars 23. The support frame 22 is slidably connected to the support rod 24.

[0030] Preferably, the support frame 22 is set so that its movement will be along the support rod 24 between the two support bars 23. The support bars 23 and the support rod 24 cooperate to restrict the movement of the support frame 22, thereby achieving the effect of restricting the support frame 22.

[0031] Inside the support box 8, a lead screw 17 is rotatably connected via bearings. A drive motor 14 for driving the lead screw 17 is installed on one side of the support box 8. One end of the telescopic shaft of the drive motor 14 passes through the support box 8 and is fixedly connected to one end of the lead screw 17. A support block 16 is threadedly connected to the outer circular wall of the lead screw 17. The top surface of the support block 16 is fixedly connected to the bottom surface of the support frame 10. A rectangular hole is opened on the top surface of the support box 8. The support block 16 is slidably connected to the rectangular hole. The drive motor 14 is electrically connected to the information processing module. Through the cooperation of the drive motor 14 and the lead screw 17, the support block 16 can drive the pan-tilt unit 13 to move horizontally along the lead screw 17, which facilitates expanding the range of the visual sensor monitoring the inclined bolt.

[0032] A limiting rod 18 is fixedly installed inside the support box 8. The limiting rod 18 is slidably connected to the support block 16, and the limiting rod 18 can restrict the movement of the support block 16.

[0033] Preferably, the drive motor 14 is configured to rotate, which in turn drives the lead screw 17 to rotate. The rotation of the lead screw 17 causes the support block 16 to move along the lead screw 17 and the limiting rod 18. The limiting rod 18 can restrict the movement of the support block 16. The movement of the support block 16 also causes the support frame 10 to move. The movement of the support frame 10 causes the pan-tilt unit 13 and the vision sensor on it to move, thereby adjusting the position of the vision sensor laterally and expanding the range of the vision sensor monitoring the inclined bolt.

[0034] A protective cover 15 is bolted to one side of the support box 8. The protective cover 15 can protect the drive motor 14 and prevent it from being damaged by debris. Two rubber plates 3 are fixedly sleeved on the inner circular wall of clamp 1 and clamp 2. The rubber plates 3 can increase the friction between clamp 1 and clamp 2 and the cable, and improve the stability of clamp 1 and clamp 2 on the cable.

[0035] The bottom outer circular wall of clamp 2 is threaded with a threaded rod 4, and a rubber block 5 is fixedly installed on the top surface of the threaded rod 4. The inclined cable can be abutted by the cooperation of the threaded rod 4 and the rubber block 5.

[0036] Preferably, by using the threaded rod 4, the operator rotates the threaded rod 4 to drive the rubber block 5 to rotate. The rotation of the threaded rod 4 also causes the rubber block 5 to move upward until it comes into contact with the outer wall of the cable, increasing the friction between clamp 1 and clamp 2 and the cable, and preventing clamp 1 and clamp 2 from shifting on the cable.

[0037] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A rotatable and adjustable mounting bracket for a cable-stayed bridge visual sensor, characterized in that, include: Clamp 1 (1), the bottom surface of clamp 1 (1) is rotatably connected to clamp 2 (2), the outer circular wall surface of clamp 1 (1) and the outer circular wall surface of clamp 2 (2) are both fixedly installed with connecting blocks (6), the top surfaces of the two connecting blocks (6) are threadedly connected with two screws (7), the outer circular wall surface of clamp 1 (1) is fixedly installed with a support box (8), the top surface of the support box (8) is provided with a gimbal (13) for installing a vision sensor; An angle adjustment mechanism (9) is provided on the top surface of the support box (8) and is used to adjust the angle of the gimbal (13).

2. The rotatable and adjustable cable-stayed bridge vision sensor mounting bracket according to claim 1, characterized in that: The angle adjustment mechanism (9) includes a support frame (10), which is disposed on the top surface of the support box (8). A movable seat (12) is rotatably connected inside the support frame (10). A gear (11) is coaxially connected to one side of the movable seat (12). A gear (31) meshes with the outer wall of the gear (11). A drive motor (32) for driving the gear (31) is installed on one side of the support frame (10). Several snap-fit ​​slots (30) are provided on one side of the movable seat (12). A mounting block (20) is provided on one side of the support frame (10). Several snap-fit ​​posts (21) are fixedly installed at one end of the mounting block (20). One end of each snap-fit ​​post (21) passes through the support frame (10) and is connected to the gear. The mounting block (20) is movably connected to the slot (30). A support frame (22) is fixedly installed at the other end of the mounting block (20). Two positioning blocks (25) are fixedly installed on the bottom surface of the support frame (22). A movable plate (26) is rotatably connected between the two positioning blocks (25). Two mounting plates (27) are fixedly installed on one side of the support frame (10). The two sides of the movable plate (26) are rotatably connected to the mounting plate (27). Two positioning plates (28) are fixedly installed on one side of the support frame (10). An electric push rod (29) is rotatably connected between the two positioning plates (28). One end of the telescopic shaft of the electric push rod (29) is universally connected to one side of the movable plate (26). A wind speed sensor (19) for detecting wind speed is fixedly installed on one side of the support frame (10).

3. The rotatable and adjustable cable-stayed bridge vision sensor mounting bracket according to claim 2, characterized in that: Two support bars (23) are fixedly installed on one side of the support frame (10), and a support rod (24) is fixedly installed between the two support bars (23). The support frame (22) is slidably connected to the support rod (24).

4. The rotatable and adjustable cable-stayed bridge vision sensor mounting bracket according to claim 2, characterized in that: The support box (8) is rotatably connected to a lead screw (17). A drive motor (14) for driving the lead screw (17) to rotate is installed on one side of the support box (8). A support block (16) is threadedly connected to the outer circular wall of the lead screw (17). The top surface of the support block (16) is fixedly connected to the bottom surface of the support frame (10).

5. The rotatable and adjustable cable-stayed bridge vision sensor mounting bracket according to claim 1, characterized in that: A protective cover (15) is installed on one side of the support box (8) by bolts. Two rubber plates (3) are fixedly sleeved on the inner circular wall of the clamp one (1) and the inner circular wall of the clamp two (2).

6. The rotatable and adjustable cable-stayed bridge vision sensor mounting bracket according to claim 1, characterized in that: The bottom outer circular wall of the clamp (2) is threaded with a threaded rod (4), and a rubber block (5) is fixedly installed on the top surface of the threaded rod (4).