A wood chipping device for fiberboard production
By introducing a crushing and feeding mechanism and a chipping mechanism into the fiberboard production equipment, the problems of feed inlet blockage and low cutting efficiency were solved, and continuous transportation and efficient cutting of wood were achieved.
Patent Information
- Application Number
- CN202520428137.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-06-26
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing wood chipping devices for fiberboard production suffer from problems such as easy clogging of the feed inlet and low cutting efficiency.
A wood chipping device including a crushing and feeding mechanism and a chipping mechanism was designed. By setting crushing rollers and adjusting the cutter head, the clamping and conveying function is increased to prevent blockage, and the cutting efficiency is improved by using staggered cutters.
It effectively prevents blockage at the feed inlet, improving the continuity and efficiency of wood cutting.
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Figure CN224407910U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fiberboard production equipment technology, and in particular to a wood chipping device for fiberboard production. Background Technology
[0002] Fiberboard, also known as medium-density fiberboard, is a type of engineered wood product made from wood fibers or other plant fibers bonded together with urea-formaldehyde resin or other suitable adhesives. Adhesives and / or additives may be applied during the manufacturing process. Fiberboard has advantages such as uniform texture, small difference in longitudinal and transverse strength, and resistance to cracking, making it widely used. Manufacturing 1 cubic meter of fiberboard requires approximately 2.5 to 3 cubic meters of timber, which can replace 3 cubic meters of sawn timber or 5 cubic meters of logs. Developing fiberboard production is an effective way to comprehensively utilize timber resources.
[0003] For example, patent document CN219768562U discloses a wood chipping device for fiberboard production. In use, wood is placed in the feed inlet, and the motor is started. The motor shaft rotates, driving a pulley and a rotating shaft, causing the blades to rotate at high speed and chip the wood. The wood chips fall onto the top of a filter screen under gravity. Simultaneously, the motor shaft rotates, driving a cam and a moving plate, causing a striking plate to beat the filter screen. The filter screen vibrates, separating the wood chips and sawdust; the wood chips move to the left and are discharged, while the sawdust falls into a collection box.
[0004] In current patents, most feed inlet designs lack anti-clogging mechanisms, which affects the continuity of operations. Furthermore, the relatively simple structure of the cutting disc results in lower cutting efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a wood chipping device for fiberboard production in order to solve the above-mentioned problems.
[0006] This utility model achieves the above objectives through the following technical solutions:
[0007] A wood chipping device for fiberboard production includes a frame, a crushing and feeding mechanism, and a chipping mechanism. The frame is equipped with the crushing and feeding mechanism and the chipping mechanism. The crushing and feeding mechanism includes a mounting base, on which a motor is fixedly connected. A pressing shell is rotatably connected to the top of the mounting base. Two feeding components are rotatably connected inside the pressing shell. Each feeding component includes a crushing roller, on which a first pulley is fixedly connected. A first V-belt is fitted onto the first pulley, and the first V-belt is fitted onto another first pulley. The crushing roller is fixedly connected to the output end of the motor. A hydraulic cylinder is rotatably connected to the rear end of the mounting base, and a hydraulic rod is rotatably connected to the rear end of the pressing shell. The hydraulic cylinder and the hydraulic rod are slidably connected.
[0008] Preferably, the frame includes a mounting base plate, a mounting seat is fixedly connected to the top of the mounting base plate, a plurality of first support columns are fixedly connected to the top of the mounting base plate, a plurality of second support columns are fixedly connected to the top of the mounting base plate, a third support column is fixedly connected to the top of the mounting base plate, a chipping mechanism is provided on the third support column, a feeding conveyor belt mechanism is provided on the first support column, and a discharging conveyor belt mechanism is provided on the second support column.
[0009] Preferably, the feeding conveyor belt mechanism includes two drive shaft components. Each drive shaft component includes a rotating shaft one, one end of which is fixedly connected to a second pulley, a second V-belt is fitted onto the second pulley, and the other end of the second V-belt is fitted onto another second pulley. The rotating shaft one is rotatably connected inside a first support column, and a second motor is fixedly connected to the first support column. The other end of the rotating shaft one is fixedly connected to the output end of the second motor. A first conveyor belt is fitted onto the rotating shaft one, and the other end of the first conveyor belt is fitted onto another rotating shaft one.
[0010] Preferably, the discharge conveyor belt mechanism includes a conveyor belt mounting frame, which is fixedly connected to a second support column. Multiple rotating shafts are mounted on the conveyor belt mounting frame. One end of each rotating shaft is fixedly connected to a third pulley. A rotating shaft is rotatably connected to the conveyor belt mounting frame. One end of each rotating shaft is fixedly connected to another third pulley. A third V-belt is mounted on the third pulley, and the other end of the third V-belt is mounted on another third pulley. A bevel gear is fixedly connected to the other end of the rotating shaft. A second conveyor belt is mounted on each rotating shaft, and the other end of the second conveyor belt is mounted on another rotating shaft. The rotating shaft is rotatably connected to the second support column.
[0011] Preferably, the chipping mechanism includes an outer cover, a motor three fixedly connected to the rear end of the outer cover, a transmission rod one rotatably connected to the outer cover, the transmission rod one fixedly connected to the output end of the motor three, a bevel gear two fixedly connected to the transmission rod one, a turntable fixedly connected to the transmission rod one, a transmission rod two rotatably connected to the inner side of the outer cover, a bevel gear three fixedly connected to the top end of the transmission rod two, a bevel gear four fixedly connected to the bottom end of the transmission rod two, the bevel gear three meshes with the bevel gear two, the bevel gear four meshes with the bevel gear one, the outer cover is fixedly connected to a third support column, and the turntable is provided with multiple adjustable cutter discs.
[0012] Preferably, the adjustable cutter head includes a layered cutter holder, which is fixedly connected to the turntable. A spring is fixedly connected to the layered cutter holder, and a cutter is fixedly connected to the other end of the spring. A guide shaft is fixedly connected to one end of the cutter, and the spring is sleeved on the guide shaft. The layered cutter holder and the guide shaft are slidably connected.
[0013] The beneficial effects are as follows: by setting up a crushing and feeding mechanism, the clamping and conveying function is increased, which prevents blockage and allows for pre-treatment of wood. Larger pieces of wood can be crushed to prevent blockage of the feed inlet. The structure of the adjustable cutter head is increased, and the staggered cutters are set to improve cutting efficiency.
[0014] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is an isometric view of a wood chipping device for fiberboard production according to the present invention;
[0017] Figure 2 This is an isometric view of the crushing and feeding mechanism of the wood chipping device for fiberboard production described in this utility model;
[0018] Figure 3 This is an isometric view of the crushing and feeding mechanism of the wood chipping device for fiberboard production described in this utility model;
[0019] Figure 4 This is an isometric view of the feeding conveyor belt mechanism of the wood chipping device for fiberboard production described in this utility model;
[0020] Figure 5 This is an isometric view of the discharge conveyor belt mechanism of the wood chipping device for fiberboard production described in this utility model;
[0021] Figure 6 This is an axonometric half-sectional view of the chipping mechanism of a wood chipping device for fiberboard production according to the present invention;
[0022] Figure 7 This is an isometric view of the adjusting cutter head of a wood chipping device for fiberboard production according to the present invention.
[0023] The reference numerals in the attached drawings are explained as follows: 101, mounting base plate; 102, first support column; 103, second support column; 104, third support column; 201, mounting base; 202, motor one; 203, crushing roller; 204, hydraulic cylinder; 205, hydraulic rod; 206, first V-belt; 207, extrusion shell; 208, first pulley; 301, rotating shaft one; 302, second pulley; 303, second V-belt; 304, motor two; 305, first conveyor belt; 4 01. Rotating Shaft II; 402. Conveyor Belt Mounting Frame; 403. Third Pulley; 404. Third V-Belt; 405. Rotating Shaft III; 406. Bevel Gear I; 407. Second Conveyor Belt; 501. Outer Cover; 502. Motor III; 503. Transmission Rod I; 504. Bevel Gear II; 505. Turntable; 506. Bevel Gear III; 507. Bevel Gear IV; 508. Transmission Rod II; 601. Layered Tool Holder; 602. Tool; 603. Spring; 604. Guide Shaft. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] The present invention will be further described below with reference to the accompanying drawings:
[0027] like Figures 1-7As shown, a wood chipping device for fiberboard production includes a frame, a crushing and feeding mechanism, and a chipping mechanism. The frame houses the crushing and feeding mechanism and the chipping mechanism. The crushing and feeding mechanism includes a mounting base 201, on which a motor 202 is bolted. A pressing shell 207 is rotatably connected to the top of the mounting base 201. Two feeding components are rotatably connected inside the pressing shell 207. Each feeding component includes a crushing roller 203, with a first pulley 208 keyed to its top. A first V-belt 206 is fitted onto the first pulley 208, and the first V-belt 206 is fitted onto another first pulley 208. The crushing roller 203 is connected to the output end of the motor 202 via a coupling. A hydraulic cylinder 204 is rotatably connected to the rear end of the mounting base 201, and a hydraulic rod 205 is rotatably connected to the rear end of the pressing shell 207. The hydraulic cylinder 204 and the hydraulic rod 205 are slidably connected. Multiple mounting brackets are provided at the rear end of the mounting base 201. Multiple mounting brackets are provided at the rear end. The mounting bracket at the rear end of the mounting base 201 is rotatably connected to one end of the hydraulic cylinder 204. The mounting bracket at the rear end of the extrusion shell 207 is rotatably connected to one end of the hydraulic rod 205. There is a pressure sensor on the crushing roller 203. When the wood enters the crushing and feeding mechanism, the motor 202 starts and drives the feeding component to rotate. The feeding component includes the crushing roller 203 and the first pulley 208. The motor 202 rotates first, driving the first pulley 208 to rotate. The first pulley 208 is provided with a first V-belt 206. Through the first V-belt 206, the two feeding components will rotate simultaneously. When the wood contacts the crushing roller 203, it will trigger the pressure sensor on the crushing roller 203. Then the hydraulic rod 205 will slide axially in the hydraulic cylinder 204 to adjust the angle of the extrusion shell 207. After adjusting the angle of the extrusion shell 207, the distance between the crushing roller 203 and the wood can be adjusted. If the wood size is large, the wood can be crushed to complete the feeding.
[0028] The frame includes a mounting base plate 101, a mounting seat 201 welded to the top of the mounting base plate 101, multiple first support columns 102 welded to the top of the mounting base plate 101, multiple second support columns 103 welded to the top of the mounting base plate 101, and a third support column 104 welded to the top of the mounting base plate 101. A chipping mechanism is mounted on the third support column 104. A feeding conveyor belt mechanism is mounted on the first support columns 102, and a discharging conveyor belt mechanism is mounted on the second support columns 103. Wood enters the chipping mechanism... When the motor 3 502 starts, it drives the transmission rod 1 503 to rotate. The rotation of the transmission rod 1 503 drives the bevel gear 2 504 and the turntable 505 to rotate. The turntable 505 is equipped with an adjusting cutter head. When the turntable 505 rotates, the adjusting cutter head begins to cut the wood. The bevel gear 2 504 and the bevel gear 3 506 are meshed with each other. When the bevel gear 2 504 rotates, it drives the bevel gear 3 506 to rotate. The rotation of the bevel gear 3 506 drives the transmission rod 2 508 to rotate. The rotation of the transmission rod 2 508 drives the bevel gear 4 507 to rotate.
[0029] The feeding conveyor belt mechanism includes two drive shaft components. Each drive shaft component includes a first shaft 301. One end of the first shaft 301 is connected to a second pulley 302 via a key. A second V-belt 303 is fitted onto the second pulley 302. The other end of the second V-belt 303 is fitted onto another second pulley 302. The first shaft 301 is rotatably connected within a first support column 102. A second motor 304 is bolted to the first support column 102. The other end of the first shaft 301 is connected to the output end of the second motor 304 via a coupling. A first conveyor belt 305 is fitted onto the first shaft 301. The other end of the first conveyor belt 305 is fitted onto the other shaft 301. On 301, wood is placed onto the first conveyor belt 305. The second motor 304 starts to drive the transmission shaft component, which includes a rotating shaft 301 and a second pulley 302. The rotation of the rotating shaft 301 drives the second pulley 302 to rotate. A second V-belt 303 is fitted onto the second pulley 302. When one of the second pulleys 302 rotates, it drives the other second pulley 302 to rotate under the action of the second V-belt 303. The rotation of the other second pulley 302 will drive the other rotating shaft 301 to rotate. The first conveyor belt 305 is fitted onto the rotating shaft 301. When both rotating shafts 301 rotate, the first conveyor belt 305 will also rotate synchronously.
[0030] The discharge conveyor belt mechanism includes a conveyor belt mounting frame 402, which is bolted to a second support column 103. Multiple rotating shafts 401 are mounted on the mounting frame 402. One end of each rotating shaft 401 is keyed to a third pulley 403. A rotating shaft 405 is rotatably connected to the mounting frame 402. One end of the rotating shaft 405 is keyed to another third pulley 403. A third V-belt 404 is mounted on the third pulley 403. The other end of the third V-belt 404 is mounted on another third pulley 403. The other end of the rotating shaft 405 is keyed to a bevel gear 406. The rotating shafts 402... A second conveyor belt 407 is fitted onto 401. The other end of the second conveyor belt 407 is fitted onto another rotating shaft 401. The rotating shaft 401 is rotatably connected to the second support column 103. The rotation of the bevel gear 406 will drive the rotating shaft 405 to rotate. The rotation of the rotating shaft 405 will drive the third pulley 403 to rotate. The rotation of the third pulley 403 will drive the third V-belt 404 to rotate. The rotation of the third V-belt 404 will drive another third pulley 403 to rotate. The rotation of the other third pulley 403 will drive the rotating shaft 401. The second conveyor belt 407 is fitted onto the rotating shaft 401. The rotation of the rotating shaft 401 will drive the second conveyor belt 407 to rotate.
[0031] The chipping mechanism includes an outer cover 501. A motor 502 is bolted to the rear end of the outer cover 501. A transmission rod 503 is rotatably connected to the outer cover 501. The transmission rod 503 is connected to the output end of the motor 502 via a coupling. A bevel gear 504 is keyed to the transmission rod 503. A turntable 505 is keyed to the transmission rod 503. A transmission rod 508 is rotatably connected to the inner side of the outer cover 501. A bevel gear 506 is keyed to the top end of the transmission rod 508. A bevel gear 507 is keyed to the bottom end of the transmission rod 508. The bevel gears 506 and 504 mesh, and the bevel gears 507 and 506 mesh. The outer cover 501 is welded to the third support column 104. The turntable 505 is equipped with multiple adjustable cutter discs. A rotating base is provided on the inner wall of the outer cover 501. The transmission rod 508 is rotatably connected to the rotating base.
[0032] The adjustable cutter head includes a layered cutter holder 601, which is bolted to the turntable 505. A spring 603 is welded to the layered cutter holder 601, and a cutter 602 is welded to the other end of the spring 603. A guide shaft 604 is welded to one end of the cutter 602. The spring 603 is sleeved on the guide shaft 604. The layered cutter holder 601 and the guide shaft 604 are slidably connected. The layered cutter holder 601 has holes to facilitate the falling of wood chips. The layered cutter holder 601 is arranged in a stepped shape, with holes on each step. The guide shaft 604 slides in the holes and plays a guiding role. When cutting harder wood, the spring 603 can play a buffering role. The cutter 602 is installed on the steps of the layered cutter holder 601.
[0033] Working principle: First, the wood is placed on the first conveyor belt 305. The second motor 304 starts and drives the transmission shaft assembly, which includes a rotating shaft 301 and a second pulley 302. The rotation of the rotating shaft 301 drives the second pulley 302 to rotate. A second V-belt 303 is fitted onto the second pulley 302. When one of the second pulleys 302 rotates, the second V-belt 303 drives the other second pulley 302 to rotate. The rotation of the other second pulley 302 drives the other rotating shaft 301 to rotate. The first conveyor belt 305 is fitted onto the rotating shaft 301. When both rotating shafts 301 rotate, the first conveyor belt 305 also rotates synchronously, carrying the wood into the... Inside the crushing and feeding mechanism, motor 202 starts and drives the feeding component to rotate. The feeding component includes a crushing roller 203 and a first pulley 208. Motor 202 rotates first, driving the first pulley 208 to rotate. A first V-belt 206 is installed on the first pulley 208. Through the first V-belt 206, the two feeding components will rotate simultaneously. When the wood comes into contact with the crushing roller 203, it will trigger the pressure sensor on the crushing roller 203. Then, the hydraulic rod 205 will slide axially within the hydraulic cylinder 204 to adjust the angle of the extrusion shell 207. After adjusting the angle of the extrusion shell 207, the distance between the crushing roller 203 and the wood can be adjusted. If the wood is large, it can be crushed, thus completing the feeding process. The wood then enters the chipping mechanism. Motor 3 (502) starts, driving transmission rod 1 (503) to rotate. Transmission rod 1 (503) rotates, causing bevel gear 2 (504) and turntable 505 to rotate. Turntable 505 is equipped with an adjusting cutter head. When turntable 505 rotates, the adjusting cutter head begins to cut the wood. Bevel gear 2 (504) and bevel gear 3 (506) mesh with each other. When bevel gear 2 (504) rotates, it drives bevel gear 3 (506) to rotate. Bevel gear 3 (506) rotates, driving transmission rod 2 (508) to rotate. Transmission rod 2 (508) rotates, driving bevel gear 4 (507) to rotate. Bevel gear 4 (507) meshes with bevel gear 1 (406). When bevel gear 4 (507) rotates, bevel gear 1 (406) also rotates. Rotation of 406 drives rotation of shaft 3 405, which in turn drives rotation of third pulley 403. Rotation of third pulley 403 drives rotation of third V-belt 404, which in turn drives rotation of another third pulley 403. Rotation of another third pulley 403 drives rotation of shaft 2 401. Shaft 2 401 is fitted with a second conveyor belt 407. Rotation of shaft 2 401 drives rotation of second conveyor belt 407. When the adjusting cutter head starts cutting, the bottom cutter 602 starts cutting the wood first. When cutting hard wood, cutter 602 will retract under the action of spring 603, which plays a buffering role, protecting cutter 602 and extending its service life.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A wood chipping device for fiberboard production, comprising a frame, a crushing and feeding mechanism, and a chipping mechanism, wherein the crushing and feeding mechanism and the chipping mechanism are mounted on the frame, characterized in that: The crushing and feeding mechanism includes a mounting base (201), on which a motor (202) is fixedly connected. A compression shell (207) is rotatably connected to the top of the mounting base (201). Two feeding components are rotatably connected inside the compression shell (207). The feeding components include a crushing roller (203). A first pulley (208) is fixedly connected to the top of the crushing roller (203). A first V-belt (206) is fitted on the first pulley (208). The first V-belt (206) is fitted on another first pulley (208). The crushing roller (203) is fixedly connected to the output end of the motor (202). A hydraulic cylinder (204) is rotatably connected to the rear end of the mounting base (201). A hydraulic rod (205) is rotatably connected to the rear end of the compression shell (207). The hydraulic cylinder (204) and the hydraulic rod (205) are slidably connected.
2. The wood chipping device for fiberboard production according to claim 1, characterized in that: The frame includes a mounting base plate (101), the mounting seat (201) is fixedly connected to the top of the mounting base plate (101), a plurality of first support columns (102) are fixedly connected to the top of the mounting base plate (101), a plurality of second support columns (103) are fixedly connected to the top of the mounting base plate (101), a third support column (104) is fixedly connected to the top of the mounting base plate (101), a chipping mechanism is provided on the third support column (104), a feeding conveyor belt mechanism is provided on the first support column (102), and a discharging conveyor belt mechanism is provided on the second support column (103).
3. The wood chipping device for fiberboard production according to claim 2, characterized in that: The feeding conveyor belt mechanism includes two transmission shaft components. Each transmission shaft component includes a first rotating shaft (301). One end of the first rotating shaft (301) is fixedly connected to a second pulley (302). A second V-belt (303) is fitted on the second pulley (302). The other end of the second V-belt (303) is fitted on another second pulley (302). The first rotating shaft (301) is rotatably connected inside a first support column (102). A second motor (304) is fixedly connected to the first support column (102). The other end of the first rotating shaft (301) is fixedly connected to the output end of the second motor (304). A first conveyor belt (305) is fitted on the first rotating shaft (301). The other end of the first conveyor belt (305) is fitted on another first rotating shaft (301).
4. The wood chipping device for fiberboard production according to claim 2, characterized in that: The discharge conveyor belt mechanism includes a conveyor belt mounting frame (402), which is fixedly connected to the second support column (103). Multiple rotating shafts (401) are sleeved on the conveyor belt mounting frame (402). A third pulley (403) is fixedly connected to one end of each rotating shaft (401). A rotating shaft (405) is rotatably connected to the conveyor belt mounting frame (402), and another third pulley (403) is fixedly connected to one end of each rotating shaft (405). A third V-belt (404) is fitted on the third pulley (403), and the other end of the third V-belt (404) is fitted on another third pulley (403). The other end of the third shaft (405) is fixedly connected to a bevel gear (406). A second conveyor belt (407) is fitted on the second shaft (401), and the other end of the second conveyor belt (407) is fitted on another second shaft (401). The second shaft (401) is rotatably connected to the second support column (103).
5. A wood chipping device for fiberboard production according to claim 4, characterized in that: The chipping mechanism includes an outer cover (501), a motor (502) fixedly connected to the rear end of the outer cover (501), a transmission rod (503) rotatably connected to the outer cover (501), the transmission rod (503) fixedly connected to the output end of the motor (502), a bevel gear (504) fixedly connected to the transmission rod (503), and a turntable (505) fixedly connected to the transmission rod (503). The inner side of the outer cover (501) is rotatably connected to... There is a transmission rod two (508), the top end of the transmission rod two (508) is fixedly connected to a bevel gear three (506), the bottom end of the transmission rod two (508) is fixedly connected to a bevel gear four (507), the bevel gear three (506) meshes with the bevel gear two (504), the bevel gear four (507) meshes with the bevel gear one (406), the outer cover (501) is fixedly connected to the third support column (104), and the turntable (505) is provided with multiple adjusting cutter discs.
6. A wood chipping device for fiberboard production according to claim 5, characterized in that: The adjustable cutter head includes a layered cutter holder (601), which is fixedly connected to the turntable (505). A spring (603) is fixedly connected to the layered cutter holder (601), and a cutter (602) is fixedly connected to the other end of the spring (603). A guide shaft (604) is fixedly connected to one end of the cutter (602), and the spring (603) is sleeved on the guide shaft (604). The layered cutter holder (601) and the guide shaft (604) are slidably connected.
Citation Information
Patent Citations
Wood chipping device for fiberboard production
CN219768562U