Intelligent self-cleaning lift furnace

Abstract

The utility model relates to the field of oven, disclose a kind of intelligent self-cleaning lifting furnace, including support leg and support plate, the top of support leg is fixedly connected with feeding mechanism, the right side of feeding mechanism is fixedly connected with baking mechanism, the right side of baking mechanism is fixedly connected with cooling mechanism, the right side of cooling mechanism is fixedly connected with discharging mechanism, and the baking mechanism includes baking section fork lifting assembly, the top of baking section fork lifting assembly is provided with dust removal lifting assembly. In the utility model, the telescopic rod in dust removal lifting assembly drives the air pump on the rear side to move up and down and rotate, and the dust and other impurities electrostatically adsorbed are blown away, while the fan at the bottom sucks the impurities into the dust suction pipeline, achieving the self-cleaning effect of the device without spending a lot of human resources.

Description

Technical Field

[0001] This utility model relates to the field of ovens, and in particular to an intelligent self-cleaning lifting oven. Background Technology

[0002] A furnace is a specialized piece of equipment used in industrial production processes to generate heat energy through fuel combustion, electricity conversion, etc., and to use this heat energy to process various materials, such as metal billets, chemical raw materials, and electronic components, through processes such as heating, melting, baking, sintering, and heat treatment.

[0003] In the existing technology, the existing devices for material baking, cooling and other processing mainly rely on manual operation of lifting and lowering the material tray. Specifically, after the material to be processed is placed on the material tray, the operator needs to manually move the material tray to the feeding area of ​​the device, raise or lower the material tray manually to reach the height corresponding to the entrance of the baking mechanism, and then send the material tray into the baking mechanism.

[0004] This manual lifting and lowering method of the material tray has many significant problems. It greatly limits production efficiency, as operators need to frequently raise and lower the tray. For mass production scenarios, this process is time-consuming and labor-intensive, severely slowing down the overall production rhythm and failing to meet the needs of efficient continuous production. At the same time, the internal cavity of the oven cannot be cleaned, which cannot meet the production conditions in industries with cleanliness requirements, necessitating manual cleaning, which is time-consuming and costly. Therefore, an intelligent self-cleaning lifting oven is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an intelligent self-cleaning lifting furnace, which aims to improve the problem that some devices in the prior art still require manual cleaning.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A smart self-cleaning lifting oven includes support legs and support plates. A feeding mechanism is fixedly connected to the top of the support legs. A baking mechanism is fixedly connected to the right side of the feeding mechanism. A cooling mechanism is fixedly connected to the right side of the baking mechanism. A discharging mechanism is fixedly connected to the right side of the cooling mechanism. The baking mechanism includes a baking section fork lifting assembly. A dust removal lifting assembly is provided on the top of the baking section fork lifting assembly.

[0008] The feeding mechanism includes a cylinder, the bottom of which is fixedly connected to the top of the support plate, a piston rod is fixedly connected to the driving end of the cylinder, a lifting rail assembly is fixedly connected to the top of the piston rod, a transport rail is fixedly connected to the top of the lifting rail assembly, and a pulley set is provided inside the transport rail.

[0009] As a further description of the above technical solution:

[0010] The lifting track assembly includes a drive platform, with connecting plates fixedly connected to both outer sides of the drive platform. A support column is fixedly connected to the top of the connecting plate. An expansion ring is sleeved on the outside of the support column. A rising rod is fixedly connected to the outside of the expansion ring. A support rod is fixedly connected to the inside of the left side of the rising rod.

[0011] As a further description of the above technical solution:

[0012] The top of the support rod is fixedly connected to the outer rear side of the pulley assembly, and the top of the support column is fixedly connected to the bottom of the transport track.

[0013] As a further description of the above technical solution:

[0014] The feeding mechanism includes a belt conveyor rail assembly, the right side of which is located on the left side of the lifting rail assembly, a feeding robot assembly is located on the right side of the lifting rail assembly, the right side of the baking section fork lifting assembly is located on the left side of the feeding robot assembly, and an outer cover assembly is fixedly connected to the outside of the lifting rail assembly.

[0015] As a further description of the above technical solution:

[0016] The top of the dust removal lifting assembly is equipped with a motor-driven top-loading air oven assembly;

[0017] As a further description of the above technical solution:

[0018] The cooling mechanism includes a cooling section fork lifting assembly, with the left side of the cooling section fork lifting assembly located on the right side of the baking section fork lifting assembly, and the bottom of the cooling section fork lifting assembly located inside the outer cover assembly.

[0019] As a further description of the above technical solution:

[0020] The discharge mechanism includes a discharge conveyor assembly, with the left side of the discharge conveyor assembly located on the right side of the dust removal and lifting assembly, and a material handling robot assembly located on the top of the discharge conveyor assembly.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, after the dust removal lifting component is installed on top of the motor and the air-blowing oven component bakes and keeps warm the materials, when the oven is idle, it can blow air downwards through the EFU set inside the device. The inclined plate makes the air intake uniform and protects the internal structure of the device. The telescopic rod drives the air pump to automatically clean and collect the dust in the oven. The water tank at the bottom can absorb a large amount of dust, achieving the effect of timed self-cleaning inside the device. This ensures that the baking is completed in a clean environment after the next feeding, effectively improving the quality and purity of the product, reducing the product scrap rate caused by dust pollution, ensuring that all components are always in good working condition, and maintaining the efficient and stable operation of the equipment.

[0023] 2. In this utility model, through the precise power control of the drive platform and the vertical extension and retraction guidance of the support column, the lifting track assembly can accurately adjust the transport track and the material tray to the same height as the top of the motor and the air-cooled oven, ensuring that there is no height deviation when the feeding robot grabs the material tray, avoiding material falling or jamming due to misalignment, and achieving the effect of greatly reducing the risk of material loss. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of an intelligent self-cleaning lifting furnace proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the cooling mechanism of an intelligent self-cleaning lifting furnace proposed in this utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the outer casing assembly of an intelligent self-cleaning lifting furnace proposed in this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the motor-mounted top-loading air-cooled oven assembly of an intelligent self-cleaning lifting oven proposed in this utility model.

[0028] Legend:

[0029] 1. Feeding mechanism; 11. Lifting rail assembly; 111. Drive platform; 112. Connecting plate; 113. Support column; 114. Expansion ring; 115. Lifting rod; 116. Support rod; 12. Belt conveyor rail assembly; 13. Feeding robot assembly; 14. Outer cover assembly; 2. Baking mechanism; 21. Baking section fork lifting assembly; 22. Dust removal lifting assembly; 23. Motor-mounted top-loading air-cooled oven assembly; 3. Cooling mechanism; 31. Cooling section fork lifting assembly; 4. Discharge mechanism; 41. Discharge conveyor line assembly; 42. Picking robot assembly; 5. Support foot; 6. Support plate; 7. Cylinder; 8. Piston rod; 9. Pulley assembly; 10. Transport rail. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1 to 3 This utility model provides an embodiment of an intelligent self-cleaning lifting furnace, including support legs 5 and support plates 6. A feeding mechanism 1 is fixedly connected to the top of the support legs 5, providing a stable support base for the equipment. A baking mechanism 2 is fixedly connected to the right side of the feeding mechanism 1. The feeding mechanism 1 orderly and accurately conveys the external materials to be baked to the baking mechanism 2. The baking mechanism 2 uses high temperature to bake the materials conveyed by the feeding mechanism 1. A cooling mechanism 3 is fixedly connected to the right side of the baking mechanism 2, rapidly cooling the high-temperature baked materials. The right side of the structure 3 is fixedly connected to the discharge mechanism 4, which transports the processed material from inside the equipment to the external collection area. The feeding mechanism 1 includes a cylinder 7, which precisely controls the lifting height of the lifting rail assembly 11. The bottom of the cylinder 7 is fixedly connected to the top of the support plate 6. The drive end of the cylinder 7 is fixedly connected to a piston rod 8, and the top of the piston rod 8 is fixedly connected to the lifting rail assembly 11. The top of the lifting rail assembly 11 is fixedly connected to a transport rail 10, which provides a stable transport path for the material. The transport rail 10 is equipped with a pulley set 9 inside.

[0032] The lifting track assembly 11 includes a drive platform 111. Connecting plates 112 are fixedly connected to both sides of the drive platform 111. A support column 113 is fixedly connected to the top of the connecting plate 112. An expansion ring 114 is sleeved on the outside of the support column 113. The expansion ring 114 disperses the lateral force transmitted by the lifting rod 115. The lifting rod 115 is fixedly connected to the outside of the expansion ring 114. A support rod 116 is fixedly connected to the inside of the left side of the lifting rod 115. The top of the support rod 116 is fixedly connected to the rear side of the pulley group 9. The top of the support column 113 is fixedly connected to the bottom of the transport track 10. The support column 113 serves as the main load-bearing component of the lifting track assembly 11.

[0033] Reference Figure 1 , Figure 3The feeding mechanism 1 includes a belt conveyor rail assembly 12, which achieves initial orderly transportation of materials through its own belt drive. The right side of the belt conveyor rail assembly 12 is located on the left side of the lifting rail assembly 11. A feeding robot assembly 13 is located on the right side of the lifting rail assembly 11. An outer cover assembly 14 is fixedly connected to the outside of the lifting rail assembly 11, forming a closed protection that effectively prevents external dust and impurities from entering the interior. The baking mechanism 2 includes a baking section fork lifting assembly 21, and the feeding robot assembly 13 transports materials from the lifting rail assembly 11... The material is precisely grasped and transferred to the baking section fork lifting assembly 21 of the baking mechanism 2. It receives the material transferred by the feeding robot assembly 13 and stacks the material trays in the oven for buffering. The right side of the baking section fork lifting assembly 21 is set on the left side of the feeding robot assembly 13. The top of the baking section fork lifting assembly 21 is equipped with a dust removal lifting assembly 22. The dust removal lifting assembly 22 performs timed self-cleaning and dust removal of the device during the material baking process. The top of the dust removal lifting assembly 22 is equipped with a motor-mounted top-mounted air-cooled oven assembly 23. The motor-mounted top-mounted air-cooled oven assembly 23 provides the heat required for baking and keeps the temperature warm.

[0034] Reference Figure 1 The cooling mechanism 3 includes a cooling section fork lifting assembly 31, which uses its lifting action to send materials into the cooling area for cooling. The left side of the cooling section fork lifting assembly 31 is located on the right side of the baking section fork lifting assembly 21, and the bottom of the cooling section fork lifting assembly 31 is located inside the outer cover assembly 14. The discharging mechanism 4 includes a discharging conveyor assembly 41, which uses the operation of the conveyor line to smoothly transport materials from the cooling mechanism 3 to the subsequent picking area. The left side of the discharging conveyor assembly 41 is located on the right side of the dust removal lifting assembly 22, and the top of the discharging conveyor assembly 41 is equipped with a picking robot assembly 42, which accurately grabs the cooled and processed materials and transfers them to the designated collection area.

[0035] Working principle: First, after the material tray to be processed enters the equipment, it is conveyed by the belt conveyor track assembly 12. The perforated pressure plate inside the belt conveyor can limit the material tray through the holes in the plate during material conveying or processing, preventing the material tray from deviating or shaking, and smoothly and orderly conveying the material tray to the lifting track assembly 11. After the cylinder 7 is started, it drives the piston rod 8 to reciprocate in the vertical direction. The power is transmitted to the connecting plate 112 through the drive table 111 to drive the support column 113. Under the action of the driving force, the support column 113 extends and retracts in the vertical direction, and at the same time drives the expansion ring 114 sleeved on its outside to move synchronously. The displacement of the expansion ring 114 causes the lifting rod 115 to rise and fall accordingly. The support rod 116 inside the left side of the lifting rod 115 assists in supporting the pulley group 9, ensuring that the pulley group 9 and the conveyor track 10 maintain a relatively stable positional relationship, preparing for subsequent feeding.

[0036] Next, the feeding robot assembly 13 begins to work, precisely grabbing the material tray on the lifting track assembly 11 and smoothly sending it into the motor-mounted top-mounted air-purifying oven 23. The motor-mounted top-mounted air-purifying oven 23, as a heating and heat preservation unit, immediately starts the heating function, so that the temperature inside the oven quickly rises to the set value and remains stable, baking and heat preservation of the material in the tray. During the baking and heat preservation process, the baking section fork lifting assembly 21 stacks the material trays fed into the oven step by step according to the program instructions, realizing the orderly buffering of the material trays and improving the utilization rate of the oven's internal space. A dust monitoring sensor is installed inside the return air duct. When the dust particles reach the set value, the equipment will stop production and enter the intelligent cleaning mode. At this time, the telescopic rod inside the internal dust removal lifting assembly 22 is activated to extend and retract automatically, driving the air pump at the top to move up and down and rotate automatically. The dust adsorbed on the surface of the inner oven will be carried up by the airflow, and the dust extraction fan at the bottom will absorb the dust and impurities, transport and collect them through the dust removal duct. In addition, the EFU covers both the feeding and discharging sections of the machine. There is also a water tank at the bottom of the feeding section. During normal operation, the EFU airflow is directed downwards, pressing dust and impurities into the water tank for purification, thus maintaining the cleanliness of the production line. In the baking mechanism 2, the inclined plate serves as a guide and evenly distributes the airflow, ensuring that the airflow passing through the outlet is vertical and evenly passes through the high-efficiency filter. The device is designed with holes of different sizes to ensure even airflow.

[0037] Once the material reaches the set baking process requirements, the material handling robot component 42 moves to remove the processed material tray from the top-loading oven 23 and accurately place it onto the cooling section material fork lifting component 31. The cooling section material fork lifting component 31 connects to the material tray delivered by the material handling robot component 42, allowing it to be fully cooled in the cooling mechanism. At the same time, through a step-by-step descent action, the cooled material tray is smoothly conveyed to the discharge conveyor component 41.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent self-cleaning lifting furnace, comprising support legs (5) and support plate (6), characterized in that: The top of the support leg (5) is fixedly connected to a feeding mechanism (1), the right side of the feeding mechanism (1) is fixedly connected to a baking mechanism (2), the right side of the baking mechanism (2) is fixedly connected to a cooling mechanism (3), the right side of the cooling mechanism (3) is fixedly connected to a discharging mechanism (4), the baking mechanism (2) includes a baking section fork lifting assembly (21), and the top of the baking section fork lifting assembly (21) is provided with a dust removal lifting assembly (22). The feeding mechanism (1) includes a cylinder (7), the bottom of which is fixedly connected to the top of the support plate (6), a piston rod (8) is fixedly connected to the driving end of the cylinder (7), a lifting rail assembly (11) is fixedly connected to the top of the piston rod (8), a transport rail (10) is fixedly connected to the top of the lifting rail assembly (11), and a pulley group (9) is provided inside the transport rail (10).

2. The intelligent self-cleaning lifting furnace according to claim 1, characterized in that: The lifting track assembly (11) includes a drive platform (111), with connecting plates (112) fixedly connected to both sides of the drive platform (111). A support column (113) is fixedly connected to the top of the connecting plate (112), and an expansion ring (114) is sleeved on the outside of the support column (113). A rising rod (115) is fixedly connected to the outside of the expansion ring (114), and a support rod (116) is fixedly connected to the inside of the left side of the rising rod (115).

3. The intelligent self-cleaning lifting furnace according to claim 2, characterized in that: The top of the support rod (116) is fixedly connected to the outer rear side of the pulley assembly (9), and the top of the support column (113) is fixedly connected to the bottom of the transport track (10).

4. The intelligent self-cleaning lifting furnace according to claim 1, characterized in that: The feeding mechanism (1) includes a belt conveyor rail assembly (12), the right side of which is located on the left side of the lifting rail assembly (11), the right side of which is located on the feeding robot assembly (13), the right side of which is located on the left side of the baking section fork lifting assembly (21), and the outer cover assembly (14) is fixedly connected to the outside of the lifting rail assembly (11).

5. The intelligent self-cleaning lifting furnace according to claim 4, characterized in that: The top of the dust removal lifting assembly (22) is provided with a motor-mounted top-loading air oven assembly (23).

6. The intelligent self-cleaning lifting furnace according to claim 5, characterized in that: The cooling mechanism (3) includes a cooling section fork lifting assembly (31), the left side of which is located on the right side of the baking section fork lifting assembly (21), and the bottom of which is located inside the outer cover assembly (14).

7. The intelligent self-cleaning lifting furnace according to claim 6, characterized in that: The discharge mechanism (4) includes a discharge conveyor assembly (41), the left side of which is located on the right side of the dust removal lifting assembly (22), and the top of the discharge conveyor assembly (41) is provided with a material handling robot assembly (42).

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