Optoelectronic rotating speed sensor processing detection platform

Abstract

The utility model relates to sensor detection technical field, and disclose a kind of photoelectric type rotating speed sensor processing detection platform, including work support frame, the top surface of work support frame is fixedly connected with detection support frame, the side of detection support frame is fixedly connected with air intake guide pipe, the other side of detection support frame is fixedly connected with exhaust guide pipe, the inside of detection support frame is provided with rotation detection component, the top surface of rotation detection component is provided with clamping fixed component, the front side of detection support frame is provided with front side sliding seal component, the inside of air intake guide pipe and exhaust guide pipe is provided with side surface ventilation dust removal component, the utility model prevents light interference by front side sliding seal component, improves detection accuracy;Side surface ventilation dust removal component purifies environment, prolongs sensor life;Clamping and rotation detection component are convenient to operate and detect comprehensively, and sensor processing detection quality is guaranteed from many aspects.

Description

Technical Field

[0001] This utility model relates to the field of sensor detection technology, specifically to a photoelectric speed sensor processing and testing platform. Background Technology

[0002] In modern industry and technology, photoelectric speed sensors, with their significant advantages such as non-contact operation, high precision, high resolution, high reliability, and fast response, are widely used in various detection and control scenarios, including motor speed monitoring, mechanical manufacturing process control, and aerospace equipment operation monitoring. As an angular displacement sensor, it achieves accurate speed measurement through the coordinated work of a slotted disk mounted on the measured shaft, a light source, photoelectric devices, and an indicating slotted disk. However, the processing and testing of photoelectric speed sensors face many severe challenges. On the one hand, special light in the processing and testing environment, such as ultraviolet light and strong infrared light, can easily interfere with the sensor's detection process. These special light rays may be misidentified by the photoelectric devices, leading to large errors in the detection results and significantly reducing the accuracy of the sensor in subsequent practical applications. For example, in some optical instrument production workshops, stray light from the surrounding environment can interfere with the normal detection of the sensor, reduce its measurement accuracy, and thus affect the quality of the entire product.

[0003] On the other hand, the processing and testing environment often contains a lot of dust, oil and other pollutants. These pollutants can easily adhere to the key components of photoelectric speed sensors, such as slit discs and the surface of photoelectric devices. Dust accumulation will block the propagation of light, affect the reception and transmission of light signals, and lead to a decrease in the detection accuracy of the device or even failure. Oil may corrode the electronic components of the sensor, damage the sensor, greatly shorten the service life of the sensor, and increase the production and maintenance costs. To address this, we propose a photoelectric speed sensor processing and testing platform. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a photoelectric speed sensor processing and testing station, which solves the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] A photoelectric speed sensor processing and testing station includes a working support frame, a testing support frame fixedly connected to the top surface of the working support frame, an air inlet guide pipe fixedly connected to the side of the testing support frame, an exhaust guide pipe fixedly connected to the other side of the testing support frame, a rotation detection component provided on the inner side of the testing support frame, a clamping and fixing component provided on the top surface of the rotation detection component, a front sliding sealing component provided on the front side of the testing support frame, and a side ventilation and dust removal component provided on the inner side of the air inlet guide pipe and the exhaust guide pipe.

[0009] Preferably, the top surface of the working support frame has a motor mounting groove in the middle, the front side of the working support frame has a front sliding groove, the side of the working support frame has equidistantly distributed side mounting grooves, the side of the detection support frame has equidistantly distributed side mounting holes, the inner side of the side mounting holes is fixedly connected to an air inlet guide pipe and an air outlet guide pipe, the front side of the detection support frame has an internal sliding groove, and the front side of the detection support frame has a locking sliding groove.

[0010] Preferably, the rotation detection assembly includes a rotation drive motor, a top detection camera, and a rotation support platform. The top detection camera is fixedly connected to the inner top surface of the detection support frame. The rotation drive motor is fixedly connected to the inner side of the motor mounting slot. The output shaft of the rotation drive motor is fixedly connected to the rotation support platform. The rotation support platform is slidably connected to the top surface of the working support frame. The top side of the rotation support platform has equally spaced threaded holes.

[0011] Preferably, the clamping and fixing assembly includes a clamping screw and a side clamping slide plate. The clamping screw is threadedly connected to the inner side of the threaded hole on the side of the rotating support platform. The inner end of the clamping screw is rotatably connected to the side clamping slide plate, and the top surface of the rotating support platform is slidably connected to the side clamping slide plate.

[0012] Preferably, the front sliding sealing assembly includes a front sealing sliding plate and a locking fixing slide rod. The front sealing sliding plate is slidably connected to the inner side of the front sliding groove, the front sealing sliding plate is slidably connected to the inner side of the inner sliding groove, the locking fixing slide rod is slidably connected to the inner side of the locking groove, and the locking fixing slide rod is slidably connected to the inner side of the front sealing sliding plate.

[0013] Preferably, the side ventilation dust removal assembly includes a side sealing rotating shaft, an inlet dust removal filter plate, a dust removal fan, a side sealing rotating plate, and an exhaust dust removal filter screen. The dust removal fan is fixedly connected inside the inlet guide pipe, the inlet dust removal filter plate is fixedly connected to the inner bottom surface of the inlet guide pipe, the side sealing rotating shaft is rotatably connected to the inner side of the exhaust guide pipe, the side sealing rotating plate is rotatably connected to the outer side of the side sealing rotating shaft, the side sealing rotating plate is slidably connected to the inner side of the exhaust guide pipe, and the exhaust dust removal filter screen is fixedly connected to the bottom surface of the exhaust guide pipe.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] A photoelectric speed sensor processing and testing station is provided, which has the following advantages:

[0017] 1. Improved Detection Accuracy: The front sliding sealing assembly of this processing and testing station, through the cooperation of the front sealing sliding plate and the locking fixing rod, effectively seals the testing environment, blocking special light sources such as ultraviolet and strong infrared light from entering the testing area. This avoids misidentification of special light by photoelectric devices, reduces detection errors, ensures more accurate detection results from the photoelectric speed sensor, improves the accuracy of the sensor in subsequent practical applications, and guarantees product quality.

[0018] 2. Extending Sensor Lifespan: The side ventilation and dust removal assembly plays a crucial role in the detection process. The dust removal fan in the inlet duct draws in outside air, and the inlet dust filter removes dust and other impurities. The purified air then enters the detection area. The exhaust dust filter in the exhaust duct prevents dust from re-entering. The side sealing rotating plate and side sealing rotating shaft work together to ensure the sealing of the ventilation system. Through continuous ventilation and dust removal, the possibility of dust, oil, and other contaminants adhering to critical sensor components is reduced, preventing light transmission obstruction and corrosion of electronic components. This extends the sensor's lifespan and reduces production and maintenance costs.

[0019] 3. Convenient operation and comprehensive testing: The clamping and fixing assembly can quickly and easily position and fix the photoelectric speed sensor by rotating the clamping screw, allowing the side clamping slide to slide on the rotating support platform. The operation is simple and efficient. At the same time, the rotation drive motor in the rotation detection assembly drives the rotating support platform to rotate, simulating the rotation condition of the sensor in actual use. The top detection camera monitors the sensor from above, enabling a comprehensive observation of the sensor's operating status and achieving multi-angle and all-round detection of the photoelectric speed sensor, ensuring the integrity and reliability of the testing work. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;

[0022] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0023] Figure 4 This is a cross-sectional schematic diagram of the internal dust removal components of a portion of the structure in this utility model.

[0024] In the diagram: 1. Working support frame; 2. Air inlet guide pipe; 3. Front sealing sliding plate; 4. Detection support frame; 5. Locking and fixing slide rod; 6. Side sealing rotating shaft; 7. Exhaust guide pipe; 8. Front sliding groove; 9. Motor mounting groove; 10. Side mounting groove; 11. Air inlet dust removal filter plate; 12. Dust removal fan; 13. Rotation drive motor; 14. Clamping screw; 15. Top detection camera; 16. Side clamping slide plate; 17. Rotation support platform; 18. Internal sliding groove; 19. Locking slide groove; 20. Side mounting hole; 21. Side sealing rotating plate; 22. Exhaust dust removal filter. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 This utility model provides a technical solution:

[0027] A photoelectric speed sensor processing and testing table includes a working support frame 1, a testing support frame 4 fixedly connected to the top surface of the working support frame 1, an air inlet guide pipe 2 fixedly connected to the side of the testing support frame 4, an exhaust guide pipe 7 fixedly connected to the other side of the testing support frame 4, a rotation testing component provided inside the testing support frame 4, a clamping and fixing component provided on the top surface of the rotation testing component, a front sliding sealing component provided on the front side of the testing support frame 4, and a side ventilation and dust removal component provided inside the air inlet guide pipe 2 and the exhaust guide pipe 7.

[0028] Furthermore, a motor mounting groove 9 is provided in the middle of the top surface of the working support frame 1, a front sliding groove 8 is provided on the front side of the working support frame 1, and equidistant side mounting grooves 10 are provided on the side of the working support frame 1. Equidistant side mounting holes 20 are provided on the side of the detection support frame 4. An air inlet guide pipe 2 and an air outlet guide pipe 7 are fixedly connected to the inner side of the side mounting holes 20. An internal sliding groove 18 is provided inside the front side of the detection support frame 4, and a locking sliding groove 19 is provided on the front side of the detection support frame 4.

[0029] Furthermore, the rotation detection assembly includes a rotation drive motor 13, a top detection camera 15, and a rotation support platform 17. The top detection camera 15 is fixedly connected to the inner top surface of the detection support frame 4, the rotation drive motor 13 is fixedly connected to the inner side of the motor mounting slot 9, the output shaft of the rotation drive motor 13 is fixedly connected to the rotation support platform 17, the top surface of the working support frame 1 is slidably connected to the rotation support platform 1, and the top side of the rotation support platform 17 is provided with equally spaced threaded holes. Through the action of the rotation detection assembly, the detection of the photoelectric speed sensor after processing is realized.

[0030] Furthermore, the clamping and fixing assembly includes a clamping screw 14 and a side clamping slide plate 16. The clamping screw 14 is threadedly connected to the inner side of the threaded hole on the side of the rotating support platform 17. The inner end of the clamping screw 14 is rotatably connected to the side clamping slide plate 16. The top surface of the rotating support platform 17 is slidably connected to the side clamping slide plate 16. Through the action of the clamping and fixing assembly, the photoelectric speed sensor is positioned and fixed.

[0031] Furthermore, the front sliding sealing assembly includes a front sealing sliding plate 3 and a locking and fixing slide rod 5. The front sealing sliding plate 3 is slidably connected to the inner side of the front sliding groove 8, the front sealing sliding plate 3 is slidably connected to the inner side of the inner sliding groove 18, the locking and fixing slide rod 5 is slidably connected to the inner side of the locking groove 19, and the locking and fixing slide rod 5 is slidably connected to the inner side of the front sealing sliding plate 3. Through the function of the front sliding sealing assembly, the internal detection environment is sealed to avoid special light from affecting the detection results.

[0032] Furthermore, the side ventilation dust removal assembly includes a side sealing rotating shaft 6, an inlet dust removal filter plate 11, a dust removal fan 12, a side sealing rotating plate 21, and an exhaust dust removal filter 22. The dust removal fan 12 is fixedly connected inside the inlet guide pipe 2, and the inlet dust removal filter plate 11 is fixedly connected to the bottom surface of the inlet guide pipe 2. The side sealing rotating shaft 6 is rotatably connected to the inside of the exhaust guide pipe 7, and the side sealing rotating plate 21 is rotatably connected to the outside of the side sealing rotating shaft 6. The side sealing rotating plate 21 is slidably connected to the inside of the exhaust guide pipe 7, and the exhaust dust removal filter 22 is fixedly connected to the bottom surface of the exhaust guide pipe 7. Through the function of the side ventilation dust removal assembly, dust removal is achieved in the internal detection environment.

[0033] Structural Description:

[0034] Work support frame 1: As the basic support component of the entire testing table, it provides an installation platform for other components. The motor mounting groove 9 in the middle of the top surface is adapted to the size of the rotary drive motor 13. The motor is firmly fixed by bolts and other means to ensure the stability of the motor during operation. The front sliding groove 8 on the front side is smooth and has a reasonable width and depth design to provide a precise sliding track for the front sealing sliding plate 3 to ensure its smooth sliding. The side mounting grooves 10 distributed at equal intervals on the side can be used to install additional auxiliary equipment, such as lighting devices, sensor calibration equipment, etc., to enhance the functionality of the testing table.

[0035] The detection support frame 4 is fixed on the top surface of the working support frame 1 and serves to connect and support other key components. The side mounting holes 20 are evenly distributed on the side, and the hole diameter matches the pipe diameter of the air inlet guide pipe 2 and the air outlet guide pipe 7. The guide pipes are fixed by welding, screw connection and other methods to ensure a firm connection and good sealing. The internal sliding groove 18 on the front side cooperates with the front sliding groove 8 to provide double guidance for the front sealing sliding plate 3, so that it will not deviate during the sliding process. The front locking sliding groove 19 has a groove shape that matches the locking fixing slide rod 5. It is used to accurately position and fix the locking fixing slide rod 5, thereby enhancing the stability of the front sealing sliding plate 3.

[0036] Rotation drive motor 13: Installed in motor mounting slot 9, the output shaft of the motor is fixedly connected to the rotation support platform 17. The motor has appropriate torque and speed, which can stably drive the rotation support platform 17 to rotate, simulating the rotation condition of the photoelectric speed sensor in actual use, and providing power support for detection.

[0037] Top detection camera 15: Fixed inside the top surface of the detection support frame 4, with the lens facing downwards. Its shooting angle can cover the sensor on the rotating support platform 17. The camera has high resolution and good light sensitivity, and can clearly capture the details of the sensor during the rotation process, such as the rotation of the slit disc, the working status of the photoelectric device, etc., to provide intuitive image data for detection.

[0038] Rotating support platform 17: slides on the top surface of the working support frame 1. The threaded holes on its top side are evenly distributed and have uniform thread specifications. They are used to install the clamping screw 14. The surface of the rotating support platform 17 is flat and smooth, and it has good contact with the side clamping slide plate 16 to ensure that the side clamping slide plate 16 can slide smoothly. At the same time, it maintains balance during rotation to ensure that the sensor is fixed and stable.

[0039] Clamping screw 14: It is threaded into the threaded hole on the side of the rotating support table 17. The length and pitch of the screw are carefully designed. When the screw is rotated, the side clamping slide plate 16 can be moved precisely, thereby clamping the sensor firmly. The outer end of the screw is usually designed with a handle or interface for easy operation, so that the operator can easily rotate the screw.

[0040] Side clamping slide plate 16: Rotatably connected to the inner end of the clamping screw 14 and slides on the top surface of the rotating support platform 17. The clamping surface of the slide plate is usually made of soft materials such as rubber, which can increase friction and ensure clamping effect, and avoid scratching the sensor surface. The shape and size of the slide plate are compatible with common photoelectric speed sensors, and can clamp the sensor evenly from the side.

[0041] Front sealing sliding plate 3: It slides in the front sliding groove 8 of the working support frame 1 and the inner sliding groove 18 of the detection support frame 4 respectively. The sealing sliding plate is made of a material with good light-shielding performance, such as black plastic or metal plate, which can effectively block special light from entering the detection area. The thickness and strength of the plate are moderate, ensuring that it is not easily deformed during sliding and has a good sealing effect.

[0042] The locking and fixing slide rod 5 slides in the locking groove 19 and is locked into the inside of the side of the front sealing sliding plate 3. The diameter of the slide rod matches the locking groove 19 and the locking hole on the front sealing sliding plate 3. The length of the slide rod is moderate, which can ensure the fixing effect without affecting the normal sliding of the front sealing sliding plate 3. The two ends of the slide rod are usually designed with protrusions or pull rings for easy operation, so that the operator can easily insert and remove the slide rod.

[0043] Side sealing rotating shaft 6: Installed inside the exhaust guide pipe 7, the shaft body and the exhaust guide pipe 7 are connected by a sealed bearing to ensure flexible rotation and good sealing. The length and diameter of the side sealing rotating shaft 6 are designed according to the size of the exhaust guide pipe 7, which can stably support the side sealing rotating plate 21 and drive it to rotate.

[0044] Air intake dust removal filter plate 11: fixed on the inner bottom surface of the air intake guide pipe 2. The filter plate is made of high-efficiency filter material, such as multi-layer fiber filter or activated carbon filter, which can effectively filter dust, impurities and some harmful gases in the air. The area of ​​the filter plate is matched with the cross-sectional area of ​​the air intake guide pipe 2 to ensure that the air can be fully filtered before entering the detection area.

[0045] Dust removal fan 12: Fixed inside the air inlet guide pipe 2. The fan blades are reasonably designed to generate sufficient suction to draw outside air into the air inlet guide pipe 2. The power and speed of the fan are selected according to the size of the testing station and the ventilation requirements to ensure that a stable ventilation volume is provided and to maintain air circulation in the testing area.

[0046] Side sealing rotating plate 21: Rotarily connected to the outside of the side sealing rotating shaft 6 and slides inside the exhaust guide pipe 7. The rotating plate is made of a material with good sealing performance, such as rubber or silicone, which can effectively adjust the ventilation volume and prevent dust from flowing back into the detection area from the exhaust guide pipe 7. The shape and size of the rotating plate are adapted to the exhaust guide pipe 7 to ensure good sealing during rotation and sliding.

[0047] Exhaust dust filter 22: Fixed to the bottom of the exhaust guide pipe 7. The filtration accuracy of the filter is matched with that of the inlet dust filter plate 11. It can further filter the dust in the exhaust air and prevent the dust from re-entering the detection area. The filter is easy to disassemble and clean, ensuring the durability of its filtration effect.

[0048] Working Principle: When this utility model is needed, the photoelectric speed sensor to be tested is placed on the rotating support platform 17. The clamping screw 14 is rotated. Since the clamping screw 14 is threadedly connected to the threaded hole on the side of the rotating support platform 17, and the inner end is rotatably connected to the side clamping slide plate 16, as the screw rotates, the side clamping slide plate 16 slides on the top surface of the rotating support platform 17, gradually approaching and clamping the sensor, completing the positioning and fixing of the sensor, providing a stable foundation for subsequent testing. The rotation drive motor 13 is started, and its output shaft drives the rotating support platform 17 to rotate, simulating the rotation state of the photoelectric speed sensor in actual use. At this time, the top detection camera 15 on the top surface inside the detection support frame 4 starts to work, taking pictures and recording the rotating sensor from above, monitoring various states of the sensor during the rotation process, such as the rotation of the slotted disc, the working state of the photoelectric device, etc., to achieve the detection of the sensor. Before testing, the front sealing sliding plate 3 is pushed to make it on the working support frame. The front sliding groove 8 of the test support frame 4 slides within the inner sliding groove 18, sealing the test area. Simultaneously, the locking and fixing slide rod 5 slides along the locking groove 19, locking it into the inner side of the front sealing sliding plate 3, further fixing the position of the front sealing sliding plate 3 and blocking special light from entering the test area, thus avoiding light interference with the test results. The dust removal fan 12 in the air inlet guide pipe 2 is turned on, and the fan generates suction to draw outside air into the air inlet guide pipe 2. Before entering the test area, the air passes through the air inlet dust removal filter plate 11, which filters out dust and other impurities in the air. The purified air enters the test area and enters the exhaust guide pipe 7. The side sealing rotating plate 21 rotates with the side sealing rotating shaft 6 to adjust the ventilation volume. The exhaust dust removal filter 22 prevents dust in the test area from being discharged through the exhaust guide pipe 7 and then re-entering, continuously keeping the air in the test area clean, reducing dust contamination of the sensor, and ensuring the stability of the test environment.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photoelectric type rotating speed sensor processing detection platform, comprising a working support frame (1), characterized in that: The top surface of the working support frame (1) is fixedly connected to a detection support frame (4), the side of the detection support frame (4) is fixedly connected to an air inlet guide pipe (2), the other side of the detection support frame (4) is fixedly connected to an exhaust guide pipe (7), the inner side of the detection support frame (4) is provided with a rotating detection component, the top surface of the rotating detection component is provided with a clamping and fixing component, the front side of the detection support frame (4) is provided with a front sliding sealing component, and the inner side of the air inlet guide pipe (2) and the exhaust guide pipe (7) is provided with a side ventilation and dust removal component.

2. The photoelectric speed sensor processing and testing station according to claim 1, characterized in that: The top surface of the working support frame (1) has a motor mounting groove (9) in the middle, the front side of the working support frame (1) has a front sliding groove (8), the side of the working support frame (1) has equidistant side mounting grooves (10), the side of the detection support frame (4) has equidistant side mounting holes (20), the inner side of the side mounting holes (20) is fixedly connected to the air inlet guide pipe (2) and the air outlet guide pipe (7), the front side of the detection support frame (4) has an internal sliding groove (18), and the front side of the detection support frame (4) has a locking sliding groove (19).

3. The photoelectric speed sensor processing and testing station according to claim 2, characterized in that: The rotation detection assembly includes a rotation drive motor (13), a top detection camera (15), and a rotation support platform (17). The top detection camera (15) is fixedly connected to the inner top surface of the detection support frame (4). The rotation drive motor (13) is fixedly connected to the inner side of the motor mounting slot (9). The output shaft of the rotation drive motor (13) is fixedly connected to the rotation support platform (17). The rotation support platform (17) is slidably connected to the top surface of the working support frame (1). The top side of the rotation support platform (17) is provided with equally spaced threaded holes.

4. The photoelectric speed sensor processing and testing station according to claim 3, characterized in that: The clamping and fixing assembly includes a clamping screw (14) and a side clamping slide plate (16). The clamping screw (14) is threadedly connected to the inner side of the threaded hole on the side of the rotating support platform (17). The inner end of the clamping screw (14) is rotatably connected to the side clamping slide plate (16). The top surface of the rotating support platform (17) is slidably connected to the side clamping slide plate (16).

5. The photoelectric speed sensor processing and testing station according to claim 2, characterized in that: The front sliding sealing assembly includes a front sealing sliding plate (3) and a locking fixing slide rod (5). The front sealing sliding plate (3) is slidably connected to the inner side of the front sliding groove (8). The front sealing sliding plate (3) is slidably connected to the inner side of the inner sliding groove (18). The locking fixing slide rod (5) is slidably connected to the inner side of the locking groove (19). The locking fixing slide rod (5) is slidably connected to the inner side of the front sealing sliding plate (3).

6. The photoelectric speed sensor processing and testing station according to claim 2, characterized in that: The side ventilation dust removal assembly includes a side sealing rotating shaft (6), an inlet dust removal filter plate (11), a dust removal fan (12), a side sealing rotating plate (21), and an exhaust dust removal filter (22). The dust removal fan (12) is fixedly connected inside the inlet guide pipe (2). The inlet dust removal filter plate (11) is fixedly connected to the bottom surface of the inlet guide pipe (2). The side sealing rotating shaft (6) is rotatably connected to the inner side of the exhaust guide pipe (7). The side sealing rotating plate (21) is rotatably connected to the outer side of the side sealing rotating shaft (6). The side sealing rotating plate (21) is slidably connected to the inner side of the exhaust guide pipe (7). The exhaust dust removal filter (22) is fixedly connected to the bottom surface of the exhaust guide pipe (7).

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